CN108163612A - Lapping head and belting machine - Google Patents
Lapping head and belting machine Download PDFInfo
- Publication number
- CN108163612A CN108163612A CN201711389147.4A CN201711389147A CN108163612A CN 108163612 A CN108163612 A CN 108163612A CN 201711389147 A CN201711389147 A CN 201711389147A CN 108163612 A CN108163612 A CN 108163612A
- Authority
- CN
- China
- Prior art keywords
- lapping head
- controller
- band
- disk
- belting machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/002—Web delivery apparatus, the web serving as support for articles, material or another web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/182—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations
- B65H23/1825—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations and controlling web tension
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2513/00—Dynamic entities; Timing aspects
- B65H2513/10—Speed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/31—Tensile forces
- B65H2515/314—Tension profile, i.e. distribution of tension, e.g. across the material feeding direction or along diameter of web roll
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of lapping head, the fixation disk including carrying opening is separately installed with three band disks on the fixed disk, and the tep reel width of three band disks differs, each band disk difference connection speed regulating device and tenslator.The rotating speed of each band disk is controlled by speed adjusting device, when the band disk rotation one for causing three tep reels of different size is enclosed, it is consistent to the strap length of motor stator coil, so as to fulfill the two or more wrapping modes of one way list (flat packet, half-stack package, 1/3 folded packet are realized simultaneously), while the tenslator connected by each band disk realizes that different materials one way is carried out at the same time wrapping.On this basis, the present invention also provides a kind of belting machines using the lapping head.
Description
Technical field
The present invention relates to electrical-coil belting machine technical fields, more particularly to a lapping head and belting machine.
Background technology
Motor stator coil is needed using the insulation of the bands packets such as mica tape in high-rating generator, domestic at present to use method
Mainly there are manual band, mechanical semi-automatic belting machine, robot belting machine etc..
Due to the design of insulation system in practical manufacturing process, there are many band mode (flat packet, half laps in a kind of coil
Packet, 1/3 folded packet, 2/3 folded packet etc.), multiple material mix packet, the difficult one way realization of lapping head of above-mentioned several belting machines.
Invention content
The purpose of the present invention is to provide a kind of lapping head and belting machines, in the prior art due to insulation to solve
The design of structure, there are many band mode (flat packet, half-stack package, 1/3 folded packet, 2/3 folded are wrapped etc.), multiple materials in a kind of coil to mix
The technical issues of packet, the difficult one way of lapping head of above-mentioned several belting machines is realized.
Lapping head provided by the invention, the fixation disk including carrying opening are separately installed with three packets on the fixed disk
Tep reel, the tep reel width of three band disks differ, and each band disk is distinguished connection speed regulating device and opened
Force control device.
Further, permanent swelling device is installed respectively on each band disk.
Further, the speed adjusting device is speed regulator.
Further, the tenslator is tension controller.
Lapping head provided by the invention, has the following advantages that：
The application is designed band header structure, is separately installed with three band disks on the fixation disk of lapping head, three
The tep reel width of band disk differs, each band disk difference connection speed regulating device and tenslator.
The rotating speed of each band disk is controlled by speed adjusting device so that the band disk rotation of different size of three tep reels
It is consistent to the strap length of motor stator coil during one circle, so as to fulfill the two or more wrapping modes of one way list (flat packet, half lap
Packet, 1/3 folded packet are realized simultaneously), while different materials one way is realized simultaneously by the tenslator that each band disk connects
It is wrapped up.
In addition, the present invention also provides a kind of belting machine, including rack, end turn fixture controller and lapping head branch
Support, further includes above-mentioned lapping head；
The end turn fixture controller and lapping head support are moveably mounted to respectively in the rack, institute
Fixed disk is stated in lapping head support.
Further, track travel controller is installed on the end turn fixture controller.
Further, rotating speed and tension controller, the rotating speed and tension force are also equipped in the lapping head support
Device connects the speed adjusting device and the tenslator respectively.
Further, the end turn fixture controller is moveably mounted to institute by straight support and end support
It states in rack.
Further, the lapping head support is advanced by motor drives edge track, and can be revolved during advancing
Turn.
Further, further include PLC controller, the PLC controller connect respectively the end turn fixture controller,
The lapping head support, the speed adjusting device and the tenslator.
Belting machine provided by the invention, has the following advantages that：
(1) it is simple in structure, easy for installation.
(2) it is at low cost.
(3) realize that more material one way are completed simultaneously, it is efficient and reduce manufacture cost.
Description of the drawings
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution of the prior art
Embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, in being described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is the structural front view of lapping head that the embodiment of the present invention one provides.
Fig. 2 is the structure left view of lapping head that the embodiment of the present invention one provides.
Fig. 3 is the structure diagram of belting machine provided by Embodiment 2 of the present invention.
Fig. 4 is the A-A sectional views of Fig. 3.
Reference numeral：1- fixes disk；2- band disks；3- speed adjusting devices；4- tenslators；5- racks；6- lines
Enclose end chucking appliance controller；7- lapping heads support；8- track travel controllers；9- rotating speeds and tension controller；10- straight line branch
Support；11- ends support.
Specific embodiment
Technical scheme of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's all other embodiments obtained without making creative work, shall fall within the protection scope of the present invention.
Embodiment one：
Fig. 1 is the structural front view of lapping head that the embodiment of the present invention one provides；Fig. 2 is what the embodiment of the present invention one provided
The structure left view of lapping head；As Figure 1-Figure 2, the lapping head that the embodiment of the present invention one provides, including carrying consolidating for opening
Price fixing 1 is fixed on disk 1 and is separately installed with three band disks 2, and the tep reel width of three band disks 2 differs, each band disk
2 difference connection speed regulating devices 3 and tenslator 4.
The rotating speed of each band disk 2 is controlled by speed adjusting device 3 so that three tep reels band disk 2 of different size
It is consistent to the strap length of motor stator coil during one circle of rotation, so as to fulfill the two or more wrapping modes of one way list (flat packet,
Half-stack package, 1/3 folded packet are realized simultaneously), while different materials list is realized by the tenslator 4 that each band disk 2 connects
Journey is carried out at the same time wrapping.
Specifically, permanent swelling device is installed respectively on each band disk 2.
Permanent swelling device is installed respectively on each band disk 2, constant force is applied to insulating tape, ensure the flatness of wrapping.
Specifically, speed adjusting device 3 is speed regulator.
Specifically, tenslator 4 is tension controller.
Embodiment two：
Fig. 3 is the structure diagram of belting machine provided by Embodiment 2 of the present invention；Fig. 4 is the A-A sectional views of Fig. 3；Such as figure
Shown in 3- Fig. 4, the belting machine of the offer of the present embodiment two supports 7 including rack 5, end turn fixture controller 6 and lapping head,
Further include above-mentioned lapping head；
End turn fixture controller 6 and lapping head support 7 are moveably mounted to respectively in rack 5, and fixed disk 1 is installed
In lapping head support 7.
Since lapping head can realize the two or more wrapping modes of one way list, (flat packet, half-stack package, 1/3 folded packet are real simultaneously
It is existing), while the tenslator 4 connected by each band disk 2 realizes that different materials one way is carried out at the same time wrapping.
Therefore, have the belting machine of the lapping head, have the following advantages that：
(1) it is simple in structure, easy for installation.
(2) it is at low cost.
(3) realize that more material one way are completed simultaneously, it is efficient and reduce manufacture cost.
Embodiment three：
The belting machine that the present embodiment three provides is being further improved for the belting machine that provides embodiment two, in embodiment two
And on the basis of Fig. 3-Fig. 4, the belting machine of the offer of the present embodiment three, including rack 5, end turn fixture controller 6 and packet
Support 7 is taken the lead, further includes above-mentioned lapping head；
End turn fixture controller 6 and lapping head support 7 are moveably mounted to respectively in rack 5, and fixed disk 1 is installed
In lapping head support 7.
Since lapping head can realize the two or more wrapping modes of one way list, (flat packet, half-stack package, 1/3 folded packet are real simultaneously
It is existing), while the tenslator 4 connected by each band disk 2 realizes that different materials one way is carried out at the same time wrapping.
Therefore, have the belting machine of the lapping head, have the following advantages that：
(1) it is simple in structure, easy for installation.
(2) it is at low cost.
(3) realize that more material one way are completed simultaneously, it is efficient and reduce manufacture cost.
Specifically, track travel controller 8 is installed on end turn fixture controller 6.
Example IV：
The belting machine that the present embodiment four provides is being further improved for the belting machine that provides embodiment two, in embodiment two
And on the basis of Fig. 3-Fig. 4, the belting machine of the offer of the present embodiment four, including rack 5, end turn fixture controller 6 and packet
Support 7 is taken the lead, further includes above-mentioned lapping head；
End turn fixture controller 6 and lapping head support 7 are moveably mounted to respectively in rack 5, and fixed disk 1 is installed
In lapping head support 7.
Since lapping head can realize the two or more wrapping modes of one way list, (flat packet, half-stack package, 1/3 folded packet are real simultaneously
It is existing), while the tenslator 4 connected by each band disk 2 realizes that different materials one way is carried out at the same time wrapping.
Therefore, have the belting machine of the lapping head, have the following advantages that：
(1) it is simple in structure, easy for installation.
(2) it is at low cost.
(3) realize that more material one way are completed simultaneously, it is efficient and reduce manufacture cost.
Specifically, track travel controller 8 is installed on end turn fixture controller 6.
Specifically, rotating speed and tension controller 9 are also equipped in lapping head support 7, rotating speed and tension controller 9 connect respectively
Connect speed adjusting device 3 and tenslator 4.
Embodiment five：
The belting machine that the present embodiment five provides is being further improved for the belting machine that provides embodiment two, in embodiment two
And on the basis of Fig. 3-Fig. 4, the belting machine of the offer of the present embodiment five, including rack 5, end turn fixture controller 6 and packet
Support 7 is taken the lead, further includes above-mentioned lapping head；
End turn fixture controller 6 and lapping head support 7 are moveably mounted to respectively in rack 5, and fixed disk 1 is installed
In lapping head support 7.
Since lapping head can realize the two or more wrapping modes of one way list, (flat packet, half-stack package, 1/3 folded packet are real simultaneously
It is existing), while the tenslator 4 connected by each band disk 2 realizes that different materials one way is carried out at the same time wrapping.
Therefore, have the belting machine of the lapping head, have the following advantages that：
(1) it is simple in structure, easy for installation.
(2) it is at low cost.
(3) realize that more material one way are completed simultaneously, it is efficient and reduce manufacture cost.
Specifically, track travel controller 8 is installed on end turn fixture controller 6.
Specifically, rotating speed and tension controller 9 are also equipped in lapping head support 7, rotating speed and tension controller 9 connect respectively
Connect speed adjusting device 3 and tenslator 4.
Specifically, end turn fixture controller 6 is moveably mounted to machine by straight support 10 and end support 11
On frame 5.
Embodiment six：
The belting machine that the present embodiment six provides is being further improved for the belting machine that provides embodiment two, in embodiment two
And on the basis of Fig. 3-Fig. 4, the belting machine of the offer of the present embodiment six, including rack 5, end turn fixture controller 6 and packet
Support 7 is taken the lead, further includes above-mentioned lapping head；
End turn fixture controller 6 and lapping head support 7 are moveably mounted to respectively in rack 5, and fixed disk 1 is installed
In lapping head support 7.
Since lapping head can realize the two or more wrapping modes of one way list, (flat packet, half-stack package, 1/3 folded packet are real simultaneously
It is existing), while the tenslator 4 connected by each band disk 2 realizes that different materials one way is carried out at the same time wrapping.
Therefore, have the belting machine of the lapping head, have the following advantages that：
(1) it is simple in structure, easy for installation.
(2) it is at low cost.
(3) realize that more material one way are completed simultaneously, it is efficient and reduce manufacture cost.
Specifically, track travel controller 8 is installed on end turn fixture controller 6.
Specifically, rotating speed and tension controller 9 are also equipped in lapping head support 7, rotating speed and tension controller 9 connect respectively
Connect speed adjusting device 3 and tenslator 4.
Specifically, end turn fixture controller 6 is moveably mounted to machine by straight support 10 and end support 11
On frame 5.
Specifically, lapping head support 7 is advanced by motor drives edge track, and can be rotated during advancing.
Embodiment seven：
The belting machine that the present embodiment seven provides is being further improved for the belting machine that provides embodiment two, in embodiment two
And on the basis of Fig. 3-Fig. 4, the belting machine of the offer of the present embodiment seven, including rack 5, end turn fixture controller 6 and packet
Support 7 is taken the lead, further includes above-mentioned lapping head；
End turn fixture controller 6 and lapping head support 7 are moveably mounted to respectively in rack 5, and fixed disk 1 is installed
In lapping head support 7.
Since lapping head can realize the two or more wrapping modes of one way list, (flat packet, half-stack package, 1/3 folded packet are real simultaneously
It is existing), while the tenslator 4 connected by each band disk 2 realizes that different materials one way is carried out at the same time wrapping.
Therefore, have the belting machine of the lapping head, have the following advantages that：
(1) it is simple in structure, easy for installation.
(2) it is at low cost.
(3) realize that more material one way are completed simultaneously, it is efficient and reduce manufacture cost.
Specifically, track travel controller 8 is installed on end turn fixture controller 6.
Specifically, rotating speed and tension controller 9 are also equipped in lapping head support 7, rotating speed and tension controller 9 connect respectively
Connect speed adjusting device 3 and tenslator 4.
Specifically, end turn fixture controller 6 is moveably mounted to machine by straight support 10 and end support 11
On frame 5.
Specifically, lapping head support 7 is advanced by motor drives edge track, and can be rotated during advancing.
Specifically, PLC controller is further included, PLC controller connects coil end chucking appliance controller 6, lapping head branch respectively
Support 7, speed adjusting device 3 and tenslator 4.
By PLC controller to end turn fixture controller 6, lapping head support 7, speed adjusting device 3 and tension control
Device 4 processed is uniformly controlled.
Finally it should be noted that：The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe is described in detail the present invention with reference to foregoing embodiments, it will be understood by those of ordinary skill in the art that：Its according to
Can so modify to the technical solution recorded in foregoing embodiments either to which part or all technical features into
Row equivalent replacement；And these modifications or replacement, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of lapping head, which is characterized in that the fixation disk (1) including carrying opening is separately installed on the fixed disk (1)
Three band disks (2), the tep reel width of three band disks (2) differ, and each band disk (2) connects speed respectively
Spend regulating device (3) and tenslator (4).
2. lapping head according to claim 1, which is characterized in that install permanent tensioner on each band disk (2) respectively
Device.
3. lapping head according to claim 1, which is characterized in that the speed adjusting device (3) is speed regulator.
4. lapping head according to claim 1, which is characterized in that the tenslator (4) is tension controller.
5. a kind of belting machine, which is characterized in that (7) are supported including rack (5), end turn fixture controller (6) and lapping head,
It further includes according to the lapping head described in any one of claim 1-4；
The end turn fixture controller (6) and lapping head support (7) are moveably mounted to the rack (5) respectively
On, the fixed disk (1) is in lapping head support (7).
6. belting machine according to claim 5, which is characterized in that be equipped on the end turn fixture controller (6)
Track travel controller (8).
7. belting machine according to claim 5, which is characterized in that be also equipped in lapping head support (7) rotating speed and
Tension controller (9), the rotating speed and tension controller (9) connect the speed adjusting device (3) and the tension control respectively
Device (4) processed.
8. belting machine according to claim 5, which is characterized in that the end turn fixture controller (6) passes through straight line
Support (10) and end support (11) are moveably mounted in the rack (5).
9. belting machine according to claim 5, which is characterized in that the lapping head support (7) passes through motor drives edge rail
Road advances, and can be rotated during advancing.
10. belting machine according to claim 5, which is characterized in that further include PLC controller, the PLC controller difference
Connect the end turn fixture controller (6), lapping head support (7), the speed adjusting device (3) and the tension
Control device (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711389147.4A CN108163612A (en) | 2017-12-21 | 2017-12-21 | Lapping head and belting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711389147.4A CN108163612A (en) | 2017-12-21 | 2017-12-21 | Lapping head and belting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108163612A true CN108163612A (en) | 2018-06-15 |
Family
ID=62523220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711389147.4A Pending CN108163612A (en) | 2017-12-21 | 2017-12-21 | Lapping head and belting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108163612A (en) |
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|---|---|---|---|---|
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| CN203434825U (en) * | 2013-09-26 | 2014-02-12 | 福建南电股份有限公司 | Interturn double-bandwidth wrapping machine for loop-type coil of high-voltage motor |
| CN104910509A (en) * | 2014-03-14 | 2015-09-16 | 郑州大学 | Method for forming composite rib through continuous production by winding and coating steel bar with polypropylene tapes |
| CN104021931A (en) * | 2014-06-12 | 2014-09-03 | 尚勤贵 | Tape banding machine for coil |
| CN206193503U (en) * | 2016-08-22 | 2017-05-24 | 杭州三普机械有限公司 | Double -deck control system around chartered plane |
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