CN108163290B - Uninterrupted filling device for electronic grain counting machine - Google Patents
Uninterrupted filling device for electronic grain counting machine Download PDFInfo
- Publication number
- CN108163290B CN108163290B CN201810020928.4A CN201810020928A CN108163290B CN 108163290 B CN108163290 B CN 108163290B CN 201810020928 A CN201810020928 A CN 201810020928A CN 108163290 B CN108163290 B CN 108163290B
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- channel
- gate mechanism
- filling
- particle
- particle materials
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/001—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves
- B65B39/002—Pivoting plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/001—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves
- B65B39/004—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves moving linearly
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/007—Guides or funnels for introducing articles into containers or wrappers
Abstract
The invention discloses an uninterrupted filling device for an electronic tablet counting machine, which comprises: the upper end of the guide channel is aligned with the discharge port of the feeding channel; the counting device is arranged at the upper part of the material guiding channel and used for counting the particle materials entering the material guiding channel from the feeding channel; and the filling hopper is arranged below the material guide channel, a first blanking channel and a second blanking channel are formed in the filling hopper at intervals, a material inlet at the upper end of the first blanking channel is aligned with a material outlet of the material guide channel, and a first gate mechanism and a second gate mechanism corresponding to the first blanking channel and the second blanking channel are arranged on the filling hopper. The filling device provided by the invention can realize uninterrupted filling and improve the production efficiency.
Description
Technical Field
The invention relates to the technical field of packaging equipment, in particular to an uninterrupted filling device for an electronic tablet counting machine.
Background
An electronic tablet counter is a counting and filling device for filling solid particles such as medicines (tablets, pills, capsules) into a medicine bottle or other containers in an electronic counting mode. The electronic grain counting machine in the prior art comprises a blanking mechanism, a counting and split charging mechanism, a bottle conveying mechanism and a control device, wherein the blanking mechanism comprises a plurality of horizontally vibrated feeding channels, the counting and split charging mechanism comprises a vertical blanking pipe and a counting sensor, the vertical blanking pipe corresponds to the feeding channels, a feeding hole of the feeding channels is aligned to a feeding port at the upper end of the vertical blanking pipe, and the lower end of the vertical blanking pipe is aligned to a filling container.
The channel blanking and photoelectric counting of the electronic particle counter are continuous and non-stop, but the filling container needs to be replaced after one filling container is filled. The invention is therefore based on the realization of uninterrupted filling.
Disclosure of Invention
The invention aims to provide an uninterrupted filling device for an electronic particle counter, which has a simple structure and can realize uninterrupted filling.
Based on the problems, the technical scheme provided by the invention is as follows:
an uninterrupted filling device for an electronic tablet counting machine, comprising:
the upper end of the guide channel is aligned with the discharge port of the feeding channel;
the counting device is arranged at the upper part of the material guiding channel and used for counting the particle materials entering the material guiding channel from the feeding channel; a kind of electronic device with high-pressure air-conditioning system
The filling hopper is arranged below the material guide channel, a first material discharging channel and a second material discharging channel which are spaced are formed in the filling hopper, a material inlet at the upper end of the first material discharging channel is aligned with a material outlet of the material guide channel, and a first gate mechanism and a second gate mechanism which correspond to the first material discharging channel and the second material discharging channel are arranged on the filling hopper;
when a first filling container is filled, the second blanking channel is closed by the second gate mechanism, a storage bin is formed at the upper part of the filling funnel, particle materials in the material guide channel enter the first filling container through the first blanking channel, after the counting device detects the first particle materials of the next filling container, the first blanking channel is closed by the first gate mechanism to enable the counted particle materials of the next filling container to enter the storage bin, after the filling of the previous filling container is finished, the next filling container is in place, the second gate mechanism is opened, the particle materials in the storage bin enter the next filling container, meanwhile, the first gate mechanism is opened, the particle materials in the material feeding channel enter the next filling container through the first blanking channel, in the process of opening the first gate mechanism, the second gate mechanism is closed until the counting device detects the first gate of the next filling container, the first gate of the next filling container is closed, and all the particle materials enter the storage bin are sequentially closed.
In some embodiments thereof, the filling funnel comprises a first funnel portion and a second funnel portion arranged one above the other;
the first funnel part is of a tubular structure with an opening on the side wall at the upper part, a vertically arranged partition board is arranged in the first funnel part, the height of the partition board is smaller than that of the first funnel part, the partition board and the side wall at one side of the opening of the first funnel part form a first blanking channel, and the partition board and the side wall at the other side of the first funnel part form a second blanking channel;
the second funnel part is of a hollow inverted cone structure.
In some embodiments, the first gate mechanism includes a flap, and a first driving device connected to the flap, an ear is formed at an upper portion of the flap, the upper portion of the ear is rotationally pinned to a side wall of the first funnel, a lower portion of the ear is hinged to the first driving device, and the first driving device drives the flap to rotate and overlap or separate from the partition plate so as to close or open the first blanking channel.
In some embodiments, the first gate mechanism and the feeding channel are disposed on opposite sides of the guide channel.
In some embodiments, the second gate mechanism includes a gate plate arranged transversely and a second device connected to the gate plate, a notch for the gate plate to extend into is provided on the lower side wall of the first funnel part, and the gate plate is driven by the second driving device to close or open the second blanking channel.
In some embodiments, the flap is inclined at an angle α to the vertical when overlapping the partition.
In some of these embodiments, 30.ltoreq.α.ltoreq.45 °.
In some embodiments, the side wall of the material guiding channel facing the material outlet of the material feeding channel protrudes out of the upper end of the material feeding channel.
In some embodiments, the distance from the lower end of the material guiding channel to the counting device is N, and the distance from the upper end of the material guiding channel to the counting device is M, wherein N is more than or equal to 2M.
In some embodiments, the guide channel has an inner diameter at least three times the diameter of the particulate material.
Compared with the prior art, the invention has the advantages that:
by adopting the technical scheme of the invention, the filling device has the advantages of simple structure, convenient operation and accurate counting, can realize uninterrupted filling and improves the production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, in which the drawings are only some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of an embodiment of the present invention of an uninterruptible filling device for an electronic tablet press;
FIG. 2 is a schematic diagram showing the structure of the end of counting the previous filling containers according to the embodiment of the present invention;
FIG. 3 is a schematic view showing the structure of the next container to be filled according to the embodiment of the present invention;
wherein:
1. a material guiding channel;
2. a counting device;
3. filling a funnel; 3-1, a first funnel part; 3-2, a second funnel part; 3-3, a separator; 3-4, a first blanking channel; 3-5, a second blanking channel;
4. a first gate mechanism; 4-1, turning over the board; 4-1a, ear; 4-2, a first driving device;
5. a second gate mechanism; 5-1, flashboard; 5-2, a second driving device;
6. a feed channel;
7. filling a container;
8. and a bottle feeding mechanism.
Detailed Description
The above-described aspects are further described below in conjunction with specific embodiments. It should be understood that these examples are illustrative of the present invention and are not intended to limit the scope of the present invention. The implementation conditions used in the examples may be further adjusted according to the conditions of the specific manufacturer, and the implementation conditions not specified are generally those in routine experiments.
Referring to fig. 1-3, for a schematic structural diagram of an embodiment of the present invention, an uninterrupted filling device for an electronic particle counter is provided, which includes a vertically arranged material guiding channel 1, a counting device 2 and a filling funnel 3, wherein a material inlet at the upper end of the material guiding channel 1 is aligned with a material outlet of a material feeding channel 6 of the electronic particle counter. The counting device 2 is a counting sensor, and is arranged at the upper part of the material guiding channel 1 and used for counting the particle materials entering the material guiding channel 1 from the feeding channel 6.
The filling funnel 3 is arranged below the material guide channel 1 and used for realizing uninterrupted filling, a first blanking channel 3-4 and a second blanking channel 3-5 are formed in the filling funnel 3 at intervals, a material inlet at the upper end of the first blanking channel 3-4 is aligned with a material outlet of the material guide channel 1, namely, granular materials only enter the first blanking channel 3-4 when falling vertically, and a first gate mechanism 4 and a second gate mechanism 5 corresponding to the first blanking channel 3-4 and the second blanking channel 3-5 are further arranged on the filling funnel 3.
Specifically, the filling funnel 3 comprises a first funnel part 3-1 and a second funnel part 3-2 which are arranged up and down, wherein the first funnel part 3-1 is of a square tubular structure with an opening on the side wall at the upper part, a partition plate 3-3 is arranged in the first funnel part 3-1, the height of the partition plate 3-3 is smaller than that of the first funnel part 3-1, a first blanking channel 3-4 is formed between the partition plate 3-3 and the side wall of the first funnel part 3-1 on one side where the opening is arranged, and a second blanking channel 3-5 is formed between the partition plate 3-3 and the side wall of the first funnel part 3-1 on the other side; the second funnel part 3-2 is of a hollow inverted cone structure.
The first gate mechanism 4 comprises a turning plate 4-1 and a first driving device 4-2 connected to the turning plate 4-1, an ear-shaped part 4-1a is formed at the upper part of the turning plate, the upper part of the ear-shaped part 4-1a is rotationally pinned on the side wall of the first funnel part 3-1, the lower part of the ear-shaped part 4-1a is hinged to the first driving device 4-2, a connecting line of two pin joints of the ear-shaped part 4-1a and the length direction of the turning plate 4-1 form an acute angle, the first driving device 4-2 drives the turning plate 4-1 to rotate and overlap or separate from the partition plate 3-3 so as to close or open the first blanking channel 3-4, in this example, the first driving device 4-2 adopts an electromagnet driving structure, the structure comprises a push rod and an electromagnet, magnetic force is generated under the power state to push the push rod, thereby pushing the turning plate 4-1 to rotate, the action of the first driving device 4-2 is controlled by a control device of the electronic particle counter, when the electromagnet is powered off, the magnetic force is lost, the turning plate 4-1 rotates under the gravity action to the vertical blanking channel to open the first blanking channel 3-4.
In this example, the feeding channel 1 and the first gate mechanism 4 are respectively disposed on two opposite sides of the guiding channel 1, so as to avoid that the particulate material in the guiding channel 1 falls into the storage bin after the first gate mechanism 4 is opened.
The second gate mechanism 5 comprises a gate plate 5-1 transversely arranged and a second driving device 5-2 connected to the gate plate 5-1, a notch for the gate plate 5-1 to extend into is arranged on the side wall of the lower portion of the first funnel portion 3-1, the gate plate is driven by the second driving device 5-2 to close or open the second blanking channel 3-5, in this example, the second driving device 5-2 is an air cylinder or an electric cylinder, and the action of the second driving device 5-2 is controlled by a control device of the electronic grain counting machine.
When a first filling container 7 is filled, a gate plate 5-1 of a second gate mechanism 5 closes a second blanking channel 3-5 and forms a storage bin at the upper part of the filling funnel 3, granular materials in a material guide channel 1 enter the first filling container 7 through the first blanking channel 3-4, when a counting device 2 detects the first granular materials of the next filling container 7, a control device sends a working instruction to the first gate mechanism 4, a turning plate 4-1 of the first gate mechanism 4 seals the first blanking channel 3-4 to enable the counted granular materials of the next filling container 7 to enter the storage bin, the time for turning plate 4-1 to rotate to a partition plate 3-3 is consistent with the time for the residual non-filled granular materials of the previous filling container 7 to fall into the second funnel part 3-2, and the counted granular materials of the next filling container 7 fall into the storage bin along the turning plate 4-1; after the previous filling container 7 is filled, the bottle conveying mechanism 8 conveys the filling container 7, after the next filling container 7 is in place, the gate plate 5-1 of the second gate mechanism 5 is retracted, the granular materials in the storage bin enter the next filling container 7, meanwhile, the first gate mechanism 4 is opened, the granular materials in the feeding channel 1 enter the next filling container 7 through the first blanking channel 3-4, in the opening process of the first gate mechanism 4, the second gate mechanism 5 is closed until the counting sensor detects the first granular materials of the next filling container 7, the first gate mechanism 4 is closed, the counted granular materials of the next filling container 7 enter the storage bin, and the like, so that all filling is completed.
In order to enable the counted granular materials of the next filling container 7 to smoothly enter the storage bin, the turning plate 4-1 is in an inclined angle alpha with the vertical direction when being overlapped with the partition plate 3-3, preferably, the angle alpha is more than or equal to 30 degrees and less than or equal to 45 degrees, and the structure can avoid the damage of the turning plate 4-1 to the granular materials and avoid repeated counting caused by rebound of falling materials.
In this example, the lateral wall protrusion of guide channel 1 towards the pay-off passageway 6 discharge gate is in pay-off passageway 6 upper end, avoids in the pay-off passageway 6 granule material to drop outside guide channel 1 when getting into guide channel 1, improves filling efficiency.
In the example, the distance from the lower end of the material guide channel 1 to the counting device 2 is N, the distance from the upper end of the material guide channel 1 to the counting device 2 is M, wherein N is more than or equal to 2M, secondary counting caused by rebound of the particle materials can be avoided, and the accurate action of the turning plate 4-1 can be ensured.
The inner diameter B of the guide channel 1 is at least three times of the diameter of the particle materials, so that the particle materials are prevented from colliding with the inner wall of the guide channel 1 after entering the guide channel 1 from the feeding channel 6, and fall into the storage bin, namely, the particle materials in the guide channel 1 are ensured to enter the storage bin only under the action of the turning plate 4-1.
The above embodiments are provided to illustrate the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and implement the same according to the present invention, not to limit the scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. Uninterrupted filling device for electronic particle counter, characterized by comprising:
the feeding device comprises a vertically arranged material guide channel (1), wherein a feeding port at the upper end of the material guide channel (1) is aligned with a discharging port of a feeding channel (6);
the counting device (2) is arranged at the upper part of the material guiding channel (1) and is used for counting the particle materials entering the material guiding channel (1) from the feeding channel (6); a kind of electronic device with high-pressure air-conditioning system
The filling hopper (3) is arranged below the material guide channel (1), a first blanking channel (3-4) and a second blanking channel (3-5) are formed in the filling hopper (3) at intervals, a material inlet at the upper end of the first blanking channel (3-4) is aligned with a material outlet of the material guide channel (1), and a first gate mechanism (4) and a second gate mechanism (5) which correspond to the first blanking channel (3-4) and the second blanking channel (3-5) are arranged on the filling hopper (3);
when a first filling container (7) is filled, the second gate mechanism (5) closes the second blanking channel (3-5) and forms a storage bin at the upper part of the filling funnel (3), particle materials in the guide channel (1) enter the first filling container (7) through the first blanking channel (3-4), after the counting device (2) detects the first particle materials of the next filling container (7), the first gate mechanism (4) closes the first blanking channel (3-4) to enable the counted particle materials of the next filling container (7) to enter the storage bin, after the next filling container (7) is in place, the second gate mechanism (5) is opened, the particle materials in the storage bin enter the next filling container (7), and simultaneously, after the first gate mechanism (4) detects the first particle materials in the next filling container (7), the first gate mechanism (4) is opened, the first gate mechanism (4) is closed, the particle materials in the first channel (7) is opened, the first gate mechanism (4) is closed, the particle materials in the first filling container (7) is completely filled, the first gate mechanism (4) is opened, the particle materials in the next filling container (7) is completely filled, the first gate mechanism (7) is opened, the particle materials in the next filling container (7) is completely filled, the particle materials in the next filling container (7) is in the next filling channel (7) is in the first gate mechanism, and the particle materials in the next gate mechanism (7) is opened, and the particle materials in the next gate mechanism (7 is in the first gate mechanism (7) is opened, and the particle materials in the first gate mechanism (which is in the first opening, and the first gate mechanism (7 and the first gate mechanism is in the first opening). And (3) the particle materials of the counted next filling container (7) enter a storage bin, and so on, so as to finish all filling.
2. The continuous filling device for electronic particle counter according to claim 1, wherein: the filling funnel (3) comprises a first funnel part (3-1) and a second funnel part (3-2) which are arranged up and down;
the first funnel part (3-1) is of a tubular structure with an opening on the side wall at the upper part, a vertically arranged partition board (3-3) is arranged in the first funnel part (3-1), the height of the partition board (3-3) is smaller than that of the first funnel part (3-1), the partition board (3-3) and the side wall of the first funnel part (3-1) on one side with the opening form a first blanking channel (3-4), and the partition board (3-3) and the side wall of the first funnel part (3-1) on the other side form a second blanking channel (3-5);
the second funnel part (3-2) is of a hollow inverted cone structure.
3. The uninterruptible filling device for electronic particle counting machines according to claim 2, characterized in that: the first gate mechanism (4) comprises a turning plate (4-1) and a first driving device (4-2) connected to the turning plate (4-1), an ear-shaped part (4-1 a) is formed on the upper portion of the turning plate (4-1), the upper portion of the ear-shaped part (4-1 a) is rotationally pinned on the side wall of the first funnel part (3-1), the lower portion of the ear-shaped part (4-1 a) is hinged to the first driving device (4-2), and the first driving device (4-2) drives the turning plate (4-1) to rotate and overlap or separate from the partition board (3-3) so as to seal or open the first blanking channel (3-4).
4. A continuous filling device for electronic particle counting machines according to claim 3, characterized in that: the first gate mechanism (4) and the feeding channel (6) are respectively arranged at two opposite sides of the material guiding channel (1).
5. A continuous filling device for electronic particle counting machines according to claim 3, characterized in that: the second gate mechanism (5) comprises a gate plate (5-1) which is transversely arranged and a second driving device (5-2) which is connected to the gate plate (5-1), a notch which is used for the gate plate (5-1) to extend in is formed in the side wall of the lower portion of the first funnel portion (3-1), and the gate plate (5-1) is driven by the second driving device (5-2) to close or open the second blanking channel (3-5).
6. A continuous filling device for electronic particle counting machines according to claim 3, characterized in that: the turning plate (4-1) forms an inclination angle alpha with the vertical direction when being overlapped with the partition plate (3-3).
7. The continuous filling device for electronic particle counter of claim 6, wherein: alpha is more than or equal to 30 degrees and less than or equal to 45 degrees.
8. The continuous filling device for electronic particle counter according to claim 1, wherein: the side wall of the material guiding channel (1) facing the discharge hole of the material feeding channel (6) protrudes out of the upper end of the material feeding channel (6).
9. The continuous filling device for electronic particle counter according to claim 1, wherein: the distance from the lower end of the material guide channel (1) to the counting device (2) is N, and the distance from the upper end of the material guide channel (1) to the counting device (2) is M, wherein N is more than or equal to 2M.
10. The continuous filling device for electronic particle counter according to claim 1, wherein: the inner diameter of the material guide channel (1) is at least three times of the diameter of the particle material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810020928.4A CN108163290B (en) | 2018-01-09 | 2018-01-09 | Uninterrupted filling device for electronic grain counting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810020928.4A CN108163290B (en) | 2018-01-09 | 2018-01-09 | Uninterrupted filling device for electronic grain counting machine |
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| Publication Number | Publication Date |
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| CN108163290A CN108163290A (en) | 2018-06-15 |
| CN108163290B true CN108163290B (en) | 2023-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810020928.4A Active CN108163290B (en) | 2018-01-09 | 2018-01-09 | Uninterrupted filling device for electronic grain counting machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108910180A (en) * | 2018-08-29 | 2018-11-30 | 上海派可瑞包装设备有限公司 | A kind of solid-state drug photoelectricity counting grain machine |
| CN115057061A (en) * | 2022-06-20 | 2022-09-16 | 苏州金万佳塑业有限公司 | Counting and packaging equipment for sterile preservation boxes and working method thereof |
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| AU5948073A (en) * | 1972-08-21 | 1975-02-27 | Chapman R P | Fruit counting and packing machines |
| US5873448A (en) * | 1997-07-30 | 1999-02-23 | Industrial Technology Research Institute | Automated separating packaging system for continuously feeding warp flakes |
| CN202754156U (en) * | 2012-06-25 | 2013-02-27 | 湖北凯瑞百谷农业科技股份有限公司 | Novel minituber counting machine |
| CN205770480U (en) * | 2016-02-05 | 2016-12-07 | 达尔嘉(广州)标识设备有限公司 | A kind of quantitative distributing device of discrete type article |
| CN207860692U (en) * | 2018-01-09 | 2018-09-14 | 南通恒力包装科技股份有限公司 | Uninterrupted filling apparatus for Electroniccountinggrainmachine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7174693B2 (en) * | 2005-07-15 | 2007-02-13 | Diamond Machine Works, Inc. | Article portioning head system |
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2018
- 2018-01-09 CN CN201810020928.4A patent/CN108163290B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU5948073A (en) * | 1972-08-21 | 1975-02-27 | Chapman R P | Fruit counting and packing machines |
| US5873448A (en) * | 1997-07-30 | 1999-02-23 | Industrial Technology Research Institute | Automated separating packaging system for continuously feeding warp flakes |
| CN202754156U (en) * | 2012-06-25 | 2013-02-27 | 湖北凯瑞百谷农业科技股份有限公司 | Novel minituber counting machine |
| CN205770480U (en) * | 2016-02-05 | 2016-12-07 | 达尔嘉(广州)标识设备有限公司 | A kind of quantitative distributing device of discrete type article |
| CN207860692U (en) * | 2018-01-09 | 2018-09-14 | 南通恒力包装科技股份有限公司 | Uninterrupted filling apparatus for Electroniccountinggrainmachine |
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