CN108151981B - Air leakage detection system of medium-low pressure air compressor for power plant - Google Patents

Air leakage detection system of medium-low pressure air compressor for power plant Download PDF

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CN108151981B
CN108151981B CN201810014262.1A CN201810014262A CN108151981B CN 108151981 B CN108151981 B CN 108151981B CN 201810014262 A CN201810014262 A CN 201810014262A CN 108151981 B CN108151981 B CN 108151981B
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module
telescopic
angle conversion
detection
sliding block
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CN108151981A (en
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李玲玲
温世宇
王孟辉
吕殿利
张旭东
吴羽丰
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Hebei University of Technology
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Hebei University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/24Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic, or ultrasonic vibrations

Abstract

The invention relates to a gas leakage detection system of a medium-low pressure air compressor for a power plant, which is technically characterized in that: the device comprises a singlechip control module, a sliding module, a telescopic module, a vertical angle conversion module, a horizontal angle conversion module, a detection module and a man-machine interaction module; the upper end of the sliding module is fixed on the roof, the lower end of the sliding module is connected with the telescopic module, the telescopic module comprises a first telescopic device and a second telescopic device, and the first telescopic device, the vertical angle conversion module, the second telescopic device, the horizontal angle conversion module and the detection module are sequentially connected together; the singlechip control module is respectively connected with the sliding module, the telescopic module, the angle conversion module and the detection module and controls the modules to move and perform air leakage detection. The invention has reasonable design, can timely and effectively complete the detection of the air leakage of the medium-low pressure air compressor in a labor-saving manner, has more accurate judgment, and greatly reduces the influence caused by environmental interference and human factors.

Description

Air leakage detection system of medium-low pressure air compressor for power plant
Technical Field
The invention belongs to the technical field of air compressor detection, and particularly relates to a medium-low pressure air compressor air leakage detection system for a power plant.
Background
The air compressor is a technology for compressing air by using electric energy or mechanical energy to obtain air with a certain pressure. In electrical power systems, air compressors are very widely used, and the use of air compressors is not available in any form of power station. According to the different power generation types, the air consumption amount is different, and the quality of the compressed air is also different. The compressed air of the thermal power plant is mainly used for an instrument compressed air system, a plant impurity compressed air system, a water treatment air compression system and an ash removal air compression system. The compressed air of the hydropower station is mainly used for a compressed air system for instruments, a mixed air compression system in a factory building and an air compression system for equipment power. Compared with a thermal power station, the air compression system of the nuclear power station lacks the application of an ash removal system.
In power systems, compressed air leakage is one of the largest wastage of power plants. Compressed air leakage results in the plant needing to use more power. Meanwhile, leakage of compressed air can lead to system pressure reduction, so that an actuating mechanism is slow or refused to act, the functional efficiency of pneumatic equipment is reduced, the service life of the equipment is shortened, the maintenance cost and the unplanned shutdown period are increased, and finally the production efficiency of a factory is reduced and the production cost is increased.
Currently, air compressor leak detection is mainly directed to detection at the air compressor plumbing valves. The existing power plant detects the air leakage of the air compressor by adopting a mode of manually holding an instrument to detect the valve and the pipeline of the air compressor, and adopts a simple mode of directly hearing at the valve and observing the visual observation of flame swing and the like. The former approach is wasteful of manpower and in some circumstances, partial device detection is incomplete due to limitations of human height and the like, resulting in omission. The latter approach is greatly affected by environmental factors, and is susceptible to interference in the presence of wind, which can lead to inaccurate detection. The two modes generally adopt timing inspection in terms of manpower and can not realize inspection at any time, so that problems can not be found in time and unnecessary losses are caused.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a gas leakage detection system of a middle-low pressure air compressor for a power plant, which solves the problems that the prior gas leakage detection of the middle-low pressure air compressor has higher requirement on manpower, inaccurate and incomplete detection, incapability of finding problems in time, overlarge influence by environmental factors and the like.
The invention solves the technical problems by adopting the following technical scheme:
the air leakage detection system of the middle-low pressure air compressor for the power plant comprises a singlechip control module, a sliding module, a telescopic module, a vertical angle conversion module, a horizontal angle conversion module, a detection module and a man-machine interaction module; the upper end of the sliding module is fixed on a roof, the lower end of the sliding module is connected with the telescopic module, the telescopic module comprises a first telescopic device and a second telescopic device, and the first telescopic device, the vertical angle conversion module, the second telescopic device, the horizontal angle conversion module and the detection module are sequentially connected together; the single chip microcomputer control module is respectively connected with the sliding module, the telescopic module, the vertical angle conversion module, the horizontal angle conversion module and the detection module, controls the modules to move and detect air leakage, and realizes operation and display functions with the man-machine interaction module.
Further, the sliding module comprises a first motor, a roof fixing frame, a sliding block, a pulley, a photoelectric sensor, a light emitter and a connecting rod; the roof fixing frame is of a rectangular frame structure, the upper end of the roof fixing frame is fixed on a roof, two guide rail grooves are formed in the lower wall of the inner side of the roof fixing frame, the pulleys are arranged at two ends of the sliding block and are embedded in the guide rail grooves, the first motor is connected with the sliding block to drive the sliding block to operate, and the connecting rod is fixed at the lower end of the sliding block and is used for connecting the telescopic module; the photoelectric sensor is arranged on the upper surface of the sliding block, the illuminator is arranged on the inner wall of the roof fixing frame above the photoelectric sensor, and the output end of the photoelectric sensor is connected with the singlechip control module.
Further, the first telescopic device and the second telescopic device are both electric push rods and are respectively connected with a push rod motor, and the push rod motors are connected with a singlechip control module; the first telescopic device is used for controlling the lifting and the lowering of the detection module in the vertical direction, and the second telescopic device is used for controlling the reciprocating motion of the detection module in the horizontal direction.
Further, the vertical angle conversion module comprises an integrated shell, a second motor, a wheel shaft, a long rope, a rotating shaft support column, a support column base, ribs, a ball bearing and a rotating rod, wherein the second motor, the wheel shaft, the long rope, the rotating shaft support column, the support column base, the ribs, the ball bearing and the rotating rod are arranged in the integrated shell; the long rope is wound on the wheel shaft, and a gear on the wheel shaft is meshed with a gear on the second motor shaft; the two support bases are fixed in the integrated shell, and the two rotating shaft supports are vertically arranged on the two support bases and are fixed through ribs; the two ball bearings are embedded in the rotating shaft support column, and the left end and the right end of the rotating rod are arranged in the two ball bearings; one end of the rope on the wheel shaft is tied on the ring at the uppermost part of the rotating rod.
Further, the horizontal angle conversion module comprises an integrated shell and a third motor, a support arm, a circular arc-shaped guide rail, a sliding block and a connecting rod which are arranged in the integrated shell; the third motor and the circular arc-shaped guide rail are fixed in the integrated shell, the sliding block is arranged on the guide rail, one end of the supporting arm is connected with the motor shaft, and the other end of the supporting arm is connected with the sliding block; one end of the connecting rod is connected with the bottom end of the sliding block, and the other end of the connecting rod is connected to the detection module.
Further, the detection module comprises an ultrasonic sensor, a color sensor and an integrated shell, wherein the color sensor and the ultrasonic sensor are fixed in the integrated shell from top to bottom, and a red color code, a yellow color code and a blue color code for marking different pipeline types are arranged on the pipeline.
Further, the singlechip control module consists of a singlechip, a power supply module and a relay, and the singlechip drives the relay through a high-power driver and is connected with the sliding module, the telescopic module, the angle conversion module and the detection module; the power module is connected with the singlechip, the sliding module, the telescopic module, the angle conversion module and the detection module to supply power to the singlechip, and the man-machine interaction module consists of a liquid crystal display and an operation button, wherein the liquid crystal display and the operation button are connected with the singlechip.
The invention has the advantages and positive effects that:
1. the invention adopts a mechanical automatic detection device and adopts the design of collecting data by an ultrasonic sensor, solves the problems that the prior air leakage inspection of the medium-low pressure air compressor has higher requirement on manpower, inaccurate and incomplete detection, failure can not be found in time, and is greatly influenced by environmental factors, and the like, and can timely, labor-saving and effectively complete the detection of the air leakage of the medium-low pressure air compressor.
2. The invention fixes the whole detection on the roof, and the guide rail can be arranged according to the arrangement of the indoor air compressor pipeline due to the spaciousness of the roof; meanwhile, as the pipeline is arranged on the roof, the indoor floor area can not be occupied, and the interference to other indoor equipment and staff is avoided.
3. According to the invention, the illuminator is arranged on the track and is sensed by the optical sensor on the sliding block, so that the detection can be more accurately carried out by stopping at a specific place; at the valve department of horizontal and vertical pipeline, the pipeline mouth nearby installation colour code of horizontal and vertical pipeline turn to junction and single horizontal pipeline, after colour sensor on detection module detects colour code, the device can carry out different stop, advance and turn to the operation according to the different colours of colour code, can be more intelligent accurate when detecting.
4. The invention can detect the air leakage of the valve on the pipeline in the vertical direction through the first telescopic device, and can also change the detection module in the 90-degree direction through the vertical angle conversion module and the second telescopic device, so that the detection of the air leakage of the valve on the pipeline in the horizontal direction can be carried out, and the detection is more comprehensive.
5. The detection module can move in a horizontal direction by about 180 degrees with the pipeline valve as the center under the action of the horizontal angle conversion module, so that the front face of the valve can be detected, the air leakage condition around the valve can be detected, whether the valve leaks air or not can be judged more accurately, and the air leakage direction can be judged more accurately.
6. The invention uses an ultrasonic sensor for data detection: the ultrasonic sensor can accurately capture high-frequency ultrasonic generated by air leakage Kong Louqi, and compared with the traditional method adopting ear hearing and visual inspection, the ultrasonic sensor is more accurate in judgment, and the influence caused by environmental interference and human factors is greatly reduced.
7. The invention not only can automatically detect, but also can realize manual detection. The sliding block on the roof fixing frame can be moved to any position of the guide rail through the button on the control panel, and then the specified position is specially detected.
Drawings
FIG. 1 is a schematic illustration of the installation of the present invention with a medium and low pressure air compressor piping valve;
FIG. 2 is a schematic view of the whole detecting device in the vertical direction;
FIG. 3 is a schematic view of the whole detecting device in the horizontal direction;
FIG. 4 is a schematic view of the installation of a photosensor between a slide module and a rail of the present invention;
FIG. 5 is an overall schematic diagram of the vertical angle conversion module of the present invention;
FIG. 6 is an overall schematic diagram of the vertical angle conversion module of the present invention in the horizontal direction;
FIG. 7 is a detail view of the installation of ball bearings in the vertical angle conversion module of the present invention;
FIG. 8 is a detail view of the installation of the axle in the vertical angle conversion module of the present invention;
FIG. 9 is an overall schematic of the horizontal angle conversion module of the present invention;
FIG. 10 is a detailed view of the connection of the vertical angle conversion module slider and track of the present invention;
FIG. 11 is a schematic view of a control panel of the present invention;
FIG. 12 is a schematic diagram of a system connection of the present invention;
in the figure, 1: sliding module, 2: telescoping module, 3: vertical angle conversion module, 4: horizontal angle conversion module, 5: detection module, 6: color scale, 7: control panel, 1-1: steel nail hole, 1-2: roof mount, 1-3: illuminator, 1-4: photoelectric sensor, 1-5: pulleys, 1-6: track groove, 1-7: slider connecting rod, 1-8: slider, 2-1: first telescoping device, 2-2: second telescoping device, 3-1: ring, 3-2: rotating rod, 3-3: rotating shaft support column, 3-4: ball bearing, 3-5: tendons, 3-6: post base, 3-7: long ropes, 3-8: second motor, 3-9: gear, 3-10: axle, 4-1: slider, 4-2: support arm, 4-3: arc guide rail, 4-4: third motor, 4-5: pulley, 4-6: connecting rod, 5-1: integrated housing, 5-2: color sensor, 5-3 ultrasonic sensor.
Detailed Description
Embodiments of the invention are described in further detail below with reference to the attached drawing figures:
the utility model provides a well low pressure air compressor gas leakage detecting system for power plant, as shown in fig. 1, fig. 2 and fig. 3, including sliding module 1, flexible module 2, vertical angle transform module 3, horizontal angle transform module 4, detection module 5, colour color code 6 and singlechip control module and human-computer interaction module. The upper end of the sliding module 1 is fixed on a roof, the lower end of the sliding module 1 is connected with a telescopic module 2, the telescopic module comprises a first telescopic device 2-1 and a second telescopic device 2-2, the first telescopic device 2-1, a vertical angle conversion module 3, the second telescopic device 2-2, a horizontal angle conversion module 4 and a detection module 5 are sequentially connected together, and color codes 6 are installed at the valve positions of the horizontal and vertical pipelines, the steering connection positions of the horizontal and vertical pipelines and the vicinity of the pipeline opening of a single horizontal pipeline. The single chip microcomputer control module is respectively connected with the sliding module, the telescopic module, the angle conversion module, the detection module and the man-machine interaction module and is used for controlling mechanical movement to carry out air leakage detection and displaying whether faults exist or not in the man-machine interaction module.
As shown in fig. 4, the sliding module 1 comprises a first motor, a steel nail hole 1-1, a roof fixing frame 1-2, a light emitter 1-3, a photoelectric sensor 1-4, a pulley 1-5, a track groove 1-6 and a sliding block 1-8. The roof fixing frame 1-2 is of a rectangular frame structure, and according to the installation distribution of the indoor middle-low pressure air compressor pipelines, the roof fixing frame 1-2 is correspondingly fixed on a roof through steel nails through steel nail holes 1-1, so that the sliding block 1-8 can be ensured to run above any pipeline to be detected. The inner wall of the lower end of the inner side of the roof fixing frame is provided with a track groove 1-6 for pulley movement, pulleys 1-5 on two sides of a slide block 1-8 are arranged on the track groove 1-6 to move the slide block, and the lower end of the slide block 1-8 is provided with a slide block connecting rod 1-7 for connecting a telescopic module 2. The first motor is connected with the shaft of the wheel of the sliding block, and the driving sliding block runs on the guide rail. The upper surface of the sliding block is provided with a photoelectric sensor 1-4, and the vertical direction of the photoelectric sensor 1-4 is provided with a light emitter 1-3 on the upper surface of the roof fixing frame above the corresponding part of each pipeline to be detected. When the sliding block moves to the position, the photoelectric sensor 1-4 on the sliding block can sense the light emitted by the light emitter 1-3, the photoelectric sensor 1-4 transmits signals to the singlechip, the singlechip controls the first motor to stop the trolley at the position, and then the device detects a pipeline below the position.
The telescopic module 2 consists of a first telescopic device 2-1 and a second telescopic device 2-2, and the first telescopic device 2-1 and the second telescopic device 2-2 both use electric push rods. The upper end of the upper first telescopic device 2-1 is connected with the slider connecting rod 1-7, and the lower end is connected with the vertical angle conversion module 3 for ascending and descending in the vertical direction of the device. The upper end of the lower second telescopic device 2-2 is connected with a connecting rod of the vertical angle conversion module 3, and the lower end of the lower second telescopic device is connected with the horizontal angle conversion module 4 for detecting the horizontal reciprocating motion of the module 5. The two electric push rods are connected with a push rod motor, and the push rod motor is controlled by a relay connected with a single chip microcomputer.
As shown in fig. 5 and 8, the vertical angle conversion module 3 includes a circular ring 3-1, a rotating rod 3-2, a rotating shaft support 3-3, a ball bearing 3-4, a rib 3-5, a support base 3-6, a long rope 3-7, a second motor 3-8, a gear 3-9, a wheel shaft 3-10 and an integrated housing. The two column bases 3-6 are fixed in the integrated housing, and the two spindle columns 3-3 are vertically placed on the two column bases 3-6 and fixed by the ribs 3-5. The two ball bearings 3-4 are embedded in the rotating shaft support column 3-3, the left end and the right end of the rotating rod 3-2 are installed in the two ball bearings 3-4, and the friction force of the bearings when the rotating rod 3-2 rotates can be reduced by adopting the ball bearings 3-4. The details of the installation of the ball bearing 3-4 and the rotating rod 3-2 are shown in fig. 7. A metal ring 3-1 is installed on the top of the rotating rod 3-2. The wheel axle 3-10 is installed in the integrated housing, a long rope 3-7 is wound around the wheel axle 3-10, and one end of the long rope 3-7 is connected to the metal ring 3-1. The gear wheel on the axle 3-10 meshes with the gear wheel 3-9 on the second electrode shaft as shown in fig. 8. The rotation of the motor shaft drives the rotation of the wheel shaft to pull the long rope 3-7 on the shaft, and then the long rope 3-7 can pull the rotating rod to do 90-degree rotation movement through the metal ring 3-1.
As shown in fig. 9, the horizontal angle conversion module 4 includes a sliding block 4-1, a supporting arm 4-2, a circular arc-shaped guide rail 4-3, a third motor 4-4, a pulley 4-5, a connecting rod 4-6 and an integrated housing. The circular arc-shaped guide rail 4-3 is arranged in the integrated shell, the sliding block 4-1 is arranged on the circular arc-shaped guide rail 4-3 through the pulley 4-5, and the detailed connection diagram of the pulley 4-5 and the circular arc-shaped guide rail 4-3 is shown in fig. 10. One end of the supporting arm 4-2 is fixed on the sliding block 4-1 by a screw, and the other end is mounted with the shaft of the third motor 4-4. The motor is controlled by a singlechip. The lower part of the sliding block 4-1 is connected to the detection module by a connecting rod. When the device works, the motor shaft rotates to drive the supporting arm to rotate, the sliding block 4-1 connected with the supporting arm moves on the guide rail through the pulley, and the detection module on the connecting rod can do circular arc motion in the horizontal direction.
The detection module comprises an integrated shell 5-1, a color sensor 5-2 and an ultrasonic sensor 5-3. The color sensor 5-2 and the ultrasonic sensor 5-3 are arranged in the integrated housing 5-1. The color scale 6 on the pipe comprises three colors of red, yellow and blue. The pipes have individual vertical pipes, individual transverse pipes and pipes where the transverse pipes and the vertical pipes are connected together. A red color code is installed near the independent vertical pipeline and the independent transverse pipeline valve, a yellow color code is installed at the turning position of the independent transverse pipeline and the transverse vertical connecting pipeline, and a blue color code is installed at the vertical pipeline valve inside the transverse vertical connecting pipeline. When the color sensor 5-2 detects a red color code, the telescopic devices stop and perform air leakage detection, and after the detection is finished, the two telescopic devices are restored to the original state; when the color sensor 5-2 detects a yellow color code, the vertical angle conversion module 3 performs angle conversion, and the second telescopic device 2-2 is in a horizontal state; when the color sensor 5-2 detects the blue color code, the first telescopic device 2-1 stops to act for detecting air leakage at the nearby valve, and after the detection is finished, the first telescopic device 2-1 continues to stretch the horizontal pipeline ready for detection connection.
The man-machine interaction module is shown in fig. 11. The man-machine interaction module comprises a control panel 7, a liquid crystal display screen is arranged above the control panel 7, after the air leakage detection system finishes detection, detection results are transmitted to the control panel through the singlechip, and finally, the detection results are displayed on the display screen. The four buttons below the display screen represent a manual operation button, an automatic start button, a stop button and an end button, respectively. Under the four buttons is a manual control, and after the manual operation buttons are lightened, the operation of the roof slider and fixed-point detection can be controlled through the buttons below.
The singlechip control module is shown in fig. 12. Wherein the singlechip controls the operation of the sliding module 1, the telescopic module 2, the vertical angle conversion module 3, the horizontal angle conversion module 4 and the detection module 5 through the high-power relay. The output end of the singlechip is connected with a man-machine interaction module to control the operation on the control panel 7. The power module is a singlechip, a sliding module 1, a telescopic module 2, a vertical angle conversion module 3, a horizontal angle conversion module 4, a detection module 5 and a man-machine interaction module for supplying power.
When the invention is used for detecting the air leakage of the medium-low pressure air compressor, the specific detection process is as follows:
the power module then supplies power to each module by pressing an automatic detection button on the control panel. The singlechip controls the first motor to rotate, and the sliding module starts to run on the track of the roof. When the photoelectric sensor on the sliding block senses light emitted by the light source on the guide rail, the sensor feeds signals back to the singlechip, and the singlechip controls the sliding block to stop. After the sliding block stops, the singlechip controls the first telescopic device to gradually extend, and in the extending process, the color sensor on the detection module detects the color code near the pipeline valve. According to the different colors of the color codes, the detection module can perform different actions:
(1) When detecting independent vertical pipeline, the color sensor detects the nearby red color code of valve, and the sensor feeds back the signal to the singlechip, and the singlechip controls the first telescoping device to stop the extension. At this time, the ultrasonic detector in the single chip microcomputer control detection module detects the air leakage condition at the valve. Meanwhile, the singlechip controls the horizontal angle conversion device to enable the ultrasonic sensor to do circular arc motion of about 180 degrees around the valve to detect the periphery of the valve. After the detection is finished, the detection result is displayed in the man-machine interaction module through the singlechip. Then, the detection module stops working, the angle conversion device and the telescopic device return to the original states, and the sliding block on the roof is restarted to move forwards along the track;
(2) When detecting independent horizontal pipeline, the colour sensor detects the yellow color code on the pipeline earlier, and the sensor gives the singlechip with signal feedback, and singlechip control first telescoping device stops the extension, and control vertical angle transform module is rotatory 90 degrees with second telescoping device and horizontal pipeline are parallel, later singlechip control second telescoping device extends, when detecting the nearby red color code of valve, and second telescoping device stops the extension, and horizontal angle transform module and detection module operation carry out gas leakage detection. After the detection is finished, the man-machine interaction module displays the result, and the telescopic device, the angle conversion device and the detection device are restored to the initial state;
(3) When detecting horizontal and vertical pipeline that connects, the color sensor can detect the blue color code of vertical pipeline valve department first, and first elongation device stops, and horizontal angle conversion device and detection device operation begin to carry out valve department gas leakage detection. After the detection is finished, the man-machine interaction module displays the result, the horizontal angle conversion device and the detection device recover to an initial state, the first telescopic device continues to stretch, when the color sensor detects a yellow sensor at the joint of the horizontal and vertical pipelines, the first telescopic device stops, the vertical angle conversion device operates to rotate the second telescopic device by 90 degrees, then the second telescopic device gradually stretches, after the detection device detects a red sensor near the valve of the horizontal pipeline, the second telescopic device stops, and the detection device and the horizontal angle conversion device operate to detect air leakage at the valve. After the inspection is finished, the display device displays the result, and the first telescopic device, the second telescopic device, the horizontal angle conversion device, the vertical angle conversion device and the detection device are all restored to the initial state, and the sliding block on the roof fixing frame continues to move forwards.
After all pipeline valves are detected, the single chip microcomputer controls the sliding blocks on the track to return to the original positions. The power module stops supplying power to the other modules. And (5) ending the whole set of operation.
When the valve on a certain pipeline is to be detected in a gas leakage way manually, a manual operation button on a control panel is clicked, then the control button below the control panel can be used for manually controlling the movement of a sliding block on a roof rail, when the control button is moved to a designated position, a detection button is pressed, a detection device can automatically detect the pipeline valve at the position, after the detection is finished, the device below the sliding block is restored to an initial state, then the sliding block can be manually controlled to move to the next position or the end button is clicked, the whole device is restored to the initial position, and the detection is ended.
It should be emphasized that the examples described herein are illustrative rather than limiting, and therefore the invention includes, but is not limited to, the examples described in the detailed description, as other embodiments derived from the technical solutions of the invention by a person skilled in the art are equally within the scope of the invention.

Claims (7)

1. A power plant is with well low pressure air compressor gas leakage detecting system which characterized in that: the device comprises a singlechip control module, a sliding module, a telescopic module, a vertical angle conversion module, a horizontal angle conversion module, a detection module and a man-machine interaction module; the upper end of the sliding module is fixed on a roof, the lower end of the sliding module is connected with the telescopic module, the telescopic module comprises a first telescopic device and a second telescopic device, and the first telescopic device, the vertical angle conversion module, the second telescopic device, the horizontal angle conversion module and the detection module are sequentially connected together; the single chip microcomputer control module is respectively connected with the sliding module, the telescopic module, the vertical angle conversion module, the horizontal angle conversion module and the detection module, controls the modules to move and detect air leakage, and realizes operation and display functions with the man-machine interaction module.
2. The air leakage detection system of a medium-low pressure air compressor for a power plant according to claim 1, wherein: the sliding module comprises a first motor, a roof fixing frame, a sliding block, a pulley, a photoelectric sensor, a light emitter and a connecting rod; the roof fixing frame is of a rectangular frame structure, the upper end of the roof fixing frame is fixed on a roof, two guide rail grooves are formed in the lower wall of the inner side of the roof fixing frame, the pulleys are arranged at two ends of the sliding block and are embedded in the guide rail grooves, the first motor is connected with the sliding block to drive the sliding block to operate, and the connecting rod is fixed at the lower end of the sliding block and is used for connecting the telescopic module; the photoelectric sensor is arranged on the upper surface of the sliding block, the illuminator is arranged on the inner wall of the roof fixing frame above the photoelectric sensor, and the output end of the photoelectric sensor is connected with the singlechip control module.
3. The air leakage detection system of a medium-low pressure air compressor for a power plant according to claim 1, wherein: the first telescopic device and the second telescopic device are respectively electric push rods and are respectively connected with a push rod motor, and the push rod motors are connected with the singlechip control module; the first telescopic device is used for controlling the lifting and the lowering of the detection module in the vertical direction, and the second telescopic device is used for controlling the reciprocating motion of the detection module in the horizontal direction.
4. The air leakage detection system of a medium-low pressure air compressor for a power plant according to claim 1, wherein: the vertical angle conversion module comprises an integrated shell, a second motor, a wheel shaft, a long rope, a rotating shaft support column, a support column base, ribs, a ball bearing and a rotating rod, wherein the second motor, the wheel shaft, the long rope, the rotating shaft support column, the support column base, the ribs, the ball bearing and the rotating rod are arranged in the integrated shell; the long rope is wound on the wheel shaft, and a gear on the wheel shaft is meshed with a gear on the second motor shaft; the two support bases are fixed in the integrated shell, and the two rotating shaft supports are vertically arranged on the two support bases and are fixed through ribs; the two ball bearings are embedded in the rotating shaft support column, and the left end and the right end of the rotating rod are arranged in the two ball bearings; one end of the rope on the wheel shaft is tied on the ring at the uppermost part of the rotating rod.
5. The air leakage detection system of a medium-low pressure air compressor for a power plant according to claim 1, wherein: the horizontal angle conversion module comprises an integrated shell and a third motor, a supporting arm, a circular arc-shaped guide rail, a sliding block and a connecting rod which are arranged in the integrated shell; the third motor and the circular arc-shaped guide rail are fixed in the integrated shell, the sliding block is arranged on the guide rail, one end of the supporting arm is connected with the motor shaft, and the other end of the supporting arm is connected with the sliding block; one end of the connecting rod is connected with the bottom end of the sliding block, and the other end of the connecting rod is connected to the detection module.
6. The air leakage detection system of a medium-low pressure air compressor for a power plant according to claim 1, wherein: the detection module comprises an ultrasonic sensor, a color sensor and an integrated shell, wherein the color sensor and the ultrasonic sensor are fixed in the integrated shell from top to bottom, and red color codes, yellow color codes and blue color codes for marking different pipeline types are arranged on the pipeline.
7. The air leakage detection system of a medium-low pressure air compressor for a power plant according to claim 1, wherein: the single chip microcomputer control module consists of a single chip microcomputer, a power supply module and a relay, wherein the single chip microcomputer drives the relay through a high-power driver and is connected with the sliding module, the telescopic module, the angle conversion module and the detection module; the power module is connected with the singlechip, the sliding module, the telescopic module, the angle conversion module and the detection module to supply power to the singlechip, and the man-machine interaction module consists of a liquid crystal display and an operation button, wherein the liquid crystal display and the operation button are connected with the singlechip.
CN201810014262.1A 2018-01-08 2018-01-08 Air leakage detection system of medium-low pressure air compressor for power plant Active CN108151981B (en)

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Application Number Priority Date Filing Date Title
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