CN108147830A - A kind of 3D printing ceramic setter composite material and preparation method thereof - Google Patents

A kind of 3D printing ceramic setter composite material and preparation method thereof Download PDF

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Publication number
CN108147830A
CN108147830A CN201810046456.XA CN201810046456A CN108147830A CN 108147830 A CN108147830 A CN 108147830A CN 201810046456 A CN201810046456 A CN 201810046456A CN 108147830 A CN108147830 A CN 108147830A
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composite material
printing
parts
printing ceramic
ceramic
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金逸林
徐哲川
金轩名
陈洁
金莹
金泓攸
严垭莹
龚炳明
兰俊杰
张鹤
翁艳萍
罗应裕
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LONGQUAN JINHONG CERAMICS INDUSTRY Co Ltd
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    • C04B35/806
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • C04B35/571Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained from Si-containing polymer precursors or organosilicon monomers
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/584Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride
    • C04B35/589Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride obtained from Si-containing polymer precursors or organosilicon monomers
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
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Abstract

The present invention relates to 3D printing ceramic technology field more particularly to a kind of 3D printing ceramic setter composite material, the 3D printing ceramic setter composite material is made of the raw material of following parts by weight:10 ~ 20 parts of 40 ~ 60 parts of clay, 20 ~ 30 parts of biomass superfine fibre, ceramic 80 ~ 120 parts of precursor polymer, 1 ~ 2 part of photochemical catalyst, 0.5 ~ 5 part of fluorescent powder and photosensitive resin.Non-targeted element is few in inventive formulation, and product is pure, and ceramic conversion rate is high;With stable structure, it is molded available for 3D printing;Stable target ceramic structure can be decomposed thermally to form in the atmosphere of needs;Add in the speed that photochemical catalyst is conducive to improve ultraviolet light curing molding;Fluorescent powder is added in, is conducive to the function of abundant 3D printing ceramics.

Description

A kind of 3D printing ceramic setter composite material and preparation method thereof
Technical field
The present invention relates to a kind of 3D printing of 3D printing ceramic technology field more particularly to performance controllably, with guidance quality Ceramic setter composite material and preparation method thereof.
Background technology
Ceramic material has high intensity, high rigidity, high temperature resistant, low-density, the excellent properties such as corrosion-resistant, aerospace, The industries such as automobile, biology, daily, building have a wide range of applications.Increases material manufacturing technology is commonly called as 3D printing technique, first will The part of required printing establishes threedimensional model, and model by experiment demand is sliced and is transferred to 3D printer, is burnt with laser The materials such as ceramics, metal are successively molded by the technologies such as knot, photocuring from the bottom to top, three-dimensional structure are formed, by both domestic and external Person, enterpriser's extensive concern.
But based on ceramics it is intrinsic the characteristics of, traditional 3D printing ceramic raw material is closer to cementitious material or Gao Gu The suspended nitride of phase volume fraction.To reach the good rheological property of mud, by the adhesive attraction power of clay in itself also far from It is enough, it is necessary to using binding agent and other plasticisers, powder to be made to have excellent properties by the modifying function of additive, between particle Cementation is generated, so as to reduce viscosity, increases mobility, ensures that 3D printing is normally carried out.
Existing 3D printing ceramic technology is largely directly to be printed as element using the above-mentioned ceramic slurry for being mixed with binding agent Base using calcining, takes out binding agent, improves consistency, obtain 3D printing ceramic product.In calcination process, binding agent Sintering easily leads to ceramic body and ruptures, and 3D printing ceramic product texture, intensity, hardness etc. is caused to have a long way to go, essence The poor performances such as density and intensity;In addition, existing 3D printing ceramic raw material is only capable of that a kind of ceramics are made, it is different when needing to print It during the ceramics of performance, needs to change formula again, researches and develops difficulty and the production cycle is longer, the functionalization for being unfavorable for material is oriented to Gesture.Therefore, the bottleneck that a kind of 3D printing ceramic setter composite material is conducive to break through traditional 3D printing ceramic technology is developed.
Invention content
The present invention provides a kind of 3D of performance controllably, with guidance quality and beats to overcome above-mentioned problem of the prior art Print ceramic setter composite material.
The present invention also provides a kind of preparation methods of 3D printing ceramic setter composite material.
To achieve these goals, the present invention uses following technical scheme:
A kind of 3D printing ceramic setter composite material, the 3D printing ceramic setter composite material by following parts by weight original Material composition:40 ~ 60 parts of clay, 20 ~ 30 parts of biomass superfine fibre, ceramic 80 ~ 120 parts of precursor polymer, photochemical catalyst 1 ~ 2 Part, 10 ~ 20 parts of 0.5 ~ 5 part of fluorescent powder and photosensitive resin.
The present invention obtains the molecule containing object element by the Molecular Design of 3D printing Preceramic Polymers Presoma, and in the course of the polymerization process, regulate and control its rheological property, so as to obtain, performance is controllable, 3D printing that have guidance quality Ceramic setter composite material.The speed that photochemical catalyst is conducive to improve ultraviolet light curing molding is added in, adds in fluorescent powder, favorably In the function of abundant 3D printing ceramics.
Preferably, the ceramics precursor polymer is selected from polyoxy silane, Polycarbosilane, poly- borosilicate carbon azane and poly- boron One kind in silicon-carbon alkane.
Preferably, the biomass superfine fibre is made of the raw material of following parts by weight:10 ~ 15 parts of spider silk, silk 5 ~ 10 parts and 2 ~ 5 parts of aqueous polyurethane.
Spider silk is the most tough fiber of nature, fracture strength 1.3GPa, and elongation 40% is known as " biological steel ", Present invention use is combined as fine fibre raw material by biological material spider silk and silk and fibre modification ceramics precursor is made Polymer, greatly reduces the use of chemical reagent, and building-up process is more environmentally protective;Ensureing 3D printing ceramic body certainly simultaneously Under the premise of body performance, using the gas permeability that biological material is excellent, the permeability and increasing tougheness of ceramic body are greatly strengthened Energy.Aqueous polyurethane is organic solvent to be replaced to have pollution-free, safety can as the new polyurethane system of decentralized medium using water It leans on, the advantages that good mechanical performance, compatibility are good, easily modified.
Preferably, the clay is selected from Longyan kaolin, one or more of Zijin soil and quartz sand.
Preferably, the photochemical catalyst is nanometer Cu3B2O6Or nanometer CuB2O4
Preferably, the photosensitive resin is selected from epoxy acrylic resin, unsaturated polyester resin and polyurethane acroleic acid One kind in ester.
Preferably, ceramic precursor is made by ultraviolet light curing molding in the 3D printing ceramic setter composite material Target 3D printing ceramic product is made by thermal cracking in required atmosphere in biscuit, the ceramic precursor biscuit.
A kind of preparation method of 3D printing ceramic setter composite material, includes the following steps:
(1)After biomass superfine fibre is dissolved in isopropanol, add in ceramic precursor polymer in 120~200 DEG C of mixing 20~30min obtains fibre modification ceramics precursor polymer;
(2)Photosensitive resin is added in above-mentioned fibre modification ceramics precursor polymer, in 100~120 DEG C under dark condition Mix 10~20min;
(3)Clay is added in, continues 10~20min of mixing in 100~120 DEG C of temperature;
(4)Photochemical catalyst, fluorescent powder are sequentially added, rises to temperature after 100~120 DEG C of temperature continue 10~20min of mixing 140~160 DEG C, continue 10~20min of mixing, 3D printing ceramic setter composite material is made.
Therefore, the present invention has the advantages that:
(1)Non-targeted element is few in formula, and product is pure, and ceramic conversion rate is high;
(2)With stable structure, it is molded available for 3D printing;
(3)Stable target ceramic structure can be decomposed thermally to form in the atmosphere of needs;
(4)Add in the speed that photochemical catalyst is conducive to improve ultraviolet light curing molding;
(5)Fluorescent powder is added in, is conducive to the function of abundant 3D printing ceramics.
Specific embodiment
Below by specific embodiment, the technical solutions of the present invention will be further described.
In the present invention, if not refering in particular to, all devices and raw material is commercially available or the industry is common are following Method in embodiment is this field conventional method unless otherwise instructed.
Embodiment 1
(1)By biomass superfine fibre 20g(Spider silk 10g, silk 8g and aqueous polyurethane 2g)After being dissolved in isopropanol, add in 30min is mixed in 120 DEG C in 80g polyoxy silane ceramics precursor polymer, obtains fibre modification ceramics precursor polymer;
(2)10g epoxy acrylic resins are added in above-mentioned fibre modification ceramics precursor polymer, under dark condition in 100 DEG C of mixing 20min;
(3)Add in Longyan kaolin 40g(, continue to mix 20min in 100 DEG C of temperature;
(4)Sequentially add a nanometer Cu3B2O61g, fluorescent powder 0.5g rise to temperature after 100 DEG C of temperature continue mixing 20min 140 DEG C, continue to mix 20min, 3D printing ceramic setter composite material is made.
Embodiment 2
(1)By biomass superfine fibre 30g(Spider silk 15g, silk 10g and aqueous polyurethane 5g)After being dissolved in isopropanol, add Enter in 120g poly carbon silane ceramics precursor polymer and mix 20min in 200 DEG C, obtain fibre modification ceramics precursor polymer;
(2)20g unsaturated polyester resins are added in above-mentioned fibre modification ceramics precursor polymer, under dark condition in 120 DEG C of mixing 10min;
(3)Zijin soil 20g and quartz sand 40g is added in, continues to mix 10min in 120 DEG C of temperature;
(4)Sequentially add a nanometer CuB2O4 Temperature is risen to 160 by 2g, fluorescent powder 5g after 120 DEG C of temperature continue mixing 10min DEG C, continue to mix 10min, 3D printing ceramic setter composite material is made.
Embodiment 3
(1)By biomass superfine fibre 25g(Spider silk 12g, silk 8g and aqueous polyurethane 5g)After being dissolved in isopropanol, add in 25min is mixed in 180 DEG C in the poly- borosilicate carbon azane ceramics precursor polymer of 100g, obtains the polymerization of fibre modification ceramics precursor Object;
(2)15g urethane acrylates are added in above-mentioned fibre modification ceramics precursor polymer, under dark condition in 110 DEG C of mixing 15min;
(3)50g Zijins soil is added in, continues to mix 15min in 110 DEG C of temperature;
(4)Sequentially add a nanometer Cu3B2O6 1.5g, fluorescent powder 2.5g, by temperature liter after 110 DEG C of temperature continue mixing 15min To 150 DEG C, continue to mix 15min, 3D printing ceramic setter composite material is made.
Embodiment 4
(1)By biomass superfine fibre 24g(Spider silk 14g, silk 6g and aqueous polyurethane 4g)After being dissolved in isopropanol, add in 22min is mixed in 150 DEG C in the poly- borosilicate carbon alkane ceramics precursor polymer of 110g, obtains fibre modification ceramics precursor polymer;
(2)12g unsaturated polyester resins are added in above-mentioned fibre modification ceramics precursor polymer, under dark condition in 105 DEG C of mixing 12min;
(3)45g quartz sands are added in, continue to mix 18min in 105 DEG C of temperature;
(4)Sequentially add a nanometer Cu3B2O6 1.2g, fluorescent powder 3g rise to temperature after 105 DEG C of temperature continue mixing 12min 145 DEG C, continue to mix 13min, 3D printing ceramic setter composite material is made.
The foregoing is merely presently preferred embodiments of the present invention, not makees limitation in any form to the present invention, is not surpassing There are other variants and remodeling under the premise of going out the technical solution recorded in claim.

Claims (8)

1. a kind of 3D printing ceramic setter composite material, which is characterized in that the 3D printing ceramic setter composite material by The raw material composition of following parts by weight:40 ~ 60 parts of clay, 20 ~ 30 parts of biomass superfine fibre, ceramic precursor polymer 80 ~ 120 10 ~ 20 parts of part, 1 ~ 2 part of photochemical catalyst, 0.5 ~ 5 part of fluorescent powder and photosensitive resin.
A kind of 2. 3D printing ceramic setter composite material according to claim 1, which is characterized in that body before the ceramics Body polymer is selected from polyoxy silane, Polycarbosilane, one kind in poly- borosilicate carbon azane and poly- borosilicate carbon alkane.
3. a kind of 3D printing ceramic setter composite material according to claim 1, which is characterized in that the biomass surpasses Fine fibre is made of the raw material of following parts by weight:2 ~ 5 parts of 10 ~ 15 parts of spider silk, 5 ~ 10 parts of silk and aqueous polyurethane.
4. a kind of 3D printing ceramic setter composite material according to claim 1, which is characterized in that the clay is selected from Longyan kaolin, one or more of Zijin soil and quartz sand.
A kind of 5. 3D printing ceramic setter composite material according to claim 1, which is characterized in that the photochemical catalyst For nanometer Cu3B2O6Or nanometer CuB2O4
A kind of 6. 3D printing ceramic setter composite material according to claim 1, which is characterized in that the photosensitive resin One kind in epoxy acrylic resin, unsaturated polyester resin and urethane acrylate.
7. according to a kind of any 3D printing ceramic setter composite materials of claim 1-6, which is characterized in that the 3D Ceramic precursor biscuit, the ceramic precursor biscuit is made by ultraviolet light curing molding in printing ceramic setter composite material Target 3D printing ceramic product is made by thermal cracking in required atmosphere.
8. a kind of preparation method of 3D printing ceramic setter composite material as described in claim 1, which is characterized in that including Following steps:
(1)After biomass superfine fibre is dissolved in isopropanol, add in ceramic precursor polymer in 120~200 DEG C of mixing 20~30min obtains fibre modification ceramics precursor polymer;
(2)Photosensitive resin is added in above-mentioned fibre modification ceramics precursor polymer, in 100~120 DEG C under dark condition Mix 10~20min;
(3)Clay is added in, continues 10~20min of mixing in 100~120 DEG C of temperature;
(4)Photochemical catalyst, fluorescent powder are sequentially added, rises to temperature after 100~120 DEG C of temperature continue 10~20min of mixing 140~160 DEG C, continue 10~20min of mixing, 3D printing ceramic setter composite material is made.
CN201810046456.XA 2018-01-17 2018-01-17 A kind of 3D printing ceramic setter composite material and preparation method thereof Pending CN108147830A (en)

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CN110372328A (en) * 2019-07-26 2019-10-25 韩山师范学院 3D printing ceramic material and light-accumulated luminous ceramics and preparation method thereof
CN112062967A (en) * 2020-08-05 2020-12-11 福建立亚化学有限公司 Preparation method of polycarbosilane ceramic precursor material
CN112174575A (en) * 2020-09-27 2021-01-05 嘉兴饶稷科技有限公司 Photocuring clay printing material and preparation method thereof
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Publication number Priority date Publication date Assignee Title
CN109279900A (en) * 2018-10-12 2019-01-29 宁波设会物联网科技有限公司 One kind preparing silicon carbide ceramics preparation method can be thermally cured Polycarbosilane 3D printing
CN109279900B (en) * 2018-10-12 2021-06-29 宁波设会物联网科技有限公司 Preparation method for preparing silicon carbide ceramic through thermocurable polycarbosilane 3D printing
CN110372328A (en) * 2019-07-26 2019-10-25 韩山师范学院 3D printing ceramic material and light-accumulated luminous ceramics and preparation method thereof
US11757071B2 (en) 2020-07-27 2023-09-12 Coretronic Corporation Wavelength conversion device and manufacturing method thereof
CN112062967A (en) * 2020-08-05 2020-12-11 福建立亚化学有限公司 Preparation method of polycarbosilane ceramic precursor material
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