CN108147067A - A kind of dual gauge filter stick transmitter - Google Patents
A kind of dual gauge filter stick transmitter Download PDFInfo
- Publication number
- CN108147067A CN108147067A CN201711189894.3A CN201711189894A CN108147067A CN 108147067 A CN108147067 A CN 108147067A CN 201711189894 A CN201711189894 A CN 201711189894A CN 108147067 A CN108147067 A CN 108147067A
- Authority
- CN
- China
- Prior art keywords
- filter stick
- craft
- unit
- transmitter
- dishful
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
Abstract
A kind of dual gauge filter stick transmitter.By carrying out isolation transformation to former filter stick transmitter, increase mouth unit in a set of craft, filter stick transmitter, which can effectively be solved, can only be emitted the filter stick of single variety by the same time, solve multi items, the bottleneck problem of small lot production of cigarettes filter stick transmitting not in time, human resources are saved, reduce labor intensity.It simultaneously to the setting of upper mouth unit by hand, can effectively enhance Modulatory character, the stability of system, the operating cost and failure rate of whole system be reduced, convenient for the repair to system.
Description
Technical field
The present invention relates to field of industrial production, and in particular to a kind of dual gauge filter stick transmitter.
Background technology
With the deep development of " market-oriented " marketing ideas, tobacco business increasingly pay attention to consumer personalization,
Diversified demand, this requires tobacco manufacturing enterprise from previous traditional curing production line to Flexible Production line change.
Filter stick transmitting is a key link of cigarette product production line, at present every widely used, ZF25 transmitters of each cigar mill
Equipment can only emit a kind of filter stick of cigarette product, now each cigar mill's response market demand, if producing multiple cigarette simultaneously
Kind, it is necessary to more ZF25 transmitters.Since by space is small, the factors such as costly are restricted, each factory can not possibly be same
When purchases installation more transmitter identical with the cigarette kind produced is as spare, when the same time producing more specification cigarette,
Many producers are all solved the problems, such as using artificial plus filter stick method.Manually add stick, not only labor intensity is big, and employment is more（Every
Minimum two people of vehicle）, and add the quality of filter stick that can not ensure, device efficiency is influenced, while cause production scene chaotic, equipment behaviour
Make the problems such as inconvenience.
Invention content
In order to solve the above technical problem, the present invention provides a kind of dual gauge filter stick transmitters, can send out separate unit filter stick
Penetrating machine and can only emitting the filter stick of single variety by the same time increases to two, solves multi items, the filter of small lot production of cigarettes
The bottleneck problem of stick transmitting not in time, saves human resources, reduces labor intensity.
The technical solution adopted in the present invention is as follows：
A kind of dual gauge filter stick transmitter, including mouth unit in former filter stick transmitter unit, isolated location, craft；It is characterized in that：
The isolated location is isolated by the former filter stick transmitter unit by predetermined ratio, is isolated into the first filter stick transmitter unit and the
Two filter stick transmitter units, wherein, the first filter stick transmitter unit is used to emit former specification filter stick；The second filter stick transmitting is single
Member is for the second specification filter stick of transmitting；Mouth unit with the second filter stick transmitter unit for linking in the craft, to carry out second
The supply of specification filter stick.
Further, in the present invention, the former filter stick transmitter unit includes emission port, transmitting hopper, filter stick storage cavern,
Described in isolated location the former filter stick transmitter unit is isolated by predetermined ratio, refer to the isolated location by the hair
Penetrate the number of port, transmitting hopper, the filter stick storage cavern are isolated by predetermined ratio.
Further, in the present invention, mouth unit includes dishful conveyor chain, handwheel, filter stick conveyer belt, expires in the craft
Disk baffle, filter stick dishful, mouth unit hopper, feeding motor in craft；The filter stick dishful is installed at the dishful conveyor chain
On, the filter stick dishful is transported to by mouth unit hopper in the craft by the handwheel, the dishful baffle is extracted out, makes institute
It states the second specification filter stick to drop in the craft on mouth unit hopper and the filter stick conveyer belt, the filter stick conveyer belt is by institute
It states the second specification filter stick to be fed forward, entering transmitter by feed inlet stores up stick library.
Further, in the present invention, the corresponding charging open height of mouth unit is less than the former filter stick transmitter unit in craft
Charging open height, to reduce manual operation labor intensity.
Further, in the present invention, for the dishful conveyor chain, carriage mechanism is set, for ensureing the filter stick
Dishful transmission process will not change running orbit when being interfered with bracket side plate；Central links component is set, for preventing
Filter stick plate influences the filter because the filter stick gravity deformation generates interference when on entering the craft above mouth unit hopper
The conveying of stick dishful；Mouth unit hopper both sides respectively set stop block part in craft, for preventing the filter stick dishful from crossing position.
Further, in the present invention, in the craft mouth unit correspond to hopper be internally provided with material level detector, for
Detect the material position inside the hopper；MCU processing modules for different material positions, control the speed of the feeding motor.
Further, in the present invention, the electricity of the electric-control system of mouth unit and the former filter stick transmitter unit in the craft
Control system is independent from each other system, to ensure that mutual system is unaffected.
Further, in the present invention, the electric-control system of mouth unit has the function of to feed and oneself manually in the craft
Dynamic operation function；Wherein, the manual charging function, when mouth unit is run for the first time in the craft, using hand push button
Make the motor operation, so that being supplemented inside the corresponding transmitter storage stick library of the second specification filter stick, be
The AutoPlay function creates conditions；The AutoPlay function, inside transmitter storage stick library full of mouth stick and
After the material level detector is triggered to low material-level measure, moves hand push button to automatic running state and open automatic running work(
Energy.
Further, in the present invention, in the AutoPlay function, when the material level detector detects the material position
When being detected in high charge level, the MCU processing modules control the feeding motor to be run with first frequency speed；When the material position
When detector detects the material position and is in the low material-level measure, the MCU processing modules control the feeding motor with the
Two frequency rates are run；Wherein described first frequency is less than the second frequency.
Further, in the present invention, the material level detector is when carrying out the low material-level measure, high charge level detection, MCU
Processing module can set delay process, and the accidental shake or electric property for preventing the material level detector are deteriorated.
Advantageous effects of the present invention：
By carrying out isolation transformation to former filter stick transmitter, increase mouth unit in a set of craft, can effectively solve filter stick transmitter
The filter stick of single variety can only be emitted by the same time, solve multi items, small lot production of cigarettes filter stick emits not in time
Bottleneck problem saves human resources, reduces labor intensity.
Simultaneously to the setting of upper mouth unit by hand, it can effectively enhance Modulatory character, the stability of system, reduce entire system
The operating cost and failure rate of system, convenient for the repair to system.
Description of the drawings
Fig. 1 is apparatus module in the prior art；
Fig. 2 is the modulate expression of one embodiment of the invention；
Vertical views of the Fig. 3 for mouth unit in the craft in one embodiment of the invention；
Front views of the Fig. 4 for mouth unit in the craft in one embodiment of the invention.
Specific embodiment
In order to which those skilled in the art is made to be better understood from technical scheme of the present invention, below by specific embodiment come into
The one step detailed description present invention.
By taking ZF25 filter stick transmitters as an example, illustrate technical scheme of the present invention.
As shown in Figure 1 for ZF25 filter sticks transmitter module of the prior art, wherein, 1 is ZF25 filter stick transmitters, 2
It is hopper for feed inlet, 3,4 be emission port.
One embodiment of the invention is illustrated in figure 2, compared with prior art, there is upper mouth unit 5, raw feed by hand
Mouth 6, isolated location 7.It is it should be pointed out that no herein for the other component of mouth unit in ZF25 filter sticks transmitter, craft
Shown in figure, it is not intended that without other component, Fig. 1,2 for prominent statement compared with prior art, it is of the invention it is notable into
Step is distinguished and has carried out simplification, modularization.
For an original ZF25 filter stick transmitters, with basic element of character such as emission port, hopper, filter stick storage caverns.Setting one
10 emission ports and hopper of former ZF25 filter sticks transmitter are pressed pre-set 4 by isolating device:6 ratio isolation processings,
In, 6 emission ports can be fed by the feed inlet of former ZF25 filter sticks transmitter, can carry out producing original specification filter stick（I.e.
First specification filter stick）.
The separately manual upper mouth unit of setting, opens up at the hopper of former ZF25 transmitters in the side for being opposed to former feed inlet
One raw feed mouth links upper mouth unit by hand.Meanwhile other 4 emission ports can be fed from raw feed mouth, it is another to produce
One specification filter stick（That is the second specification filter stick）.
Further, for former ZF25 filter sticks transmitter, the components such as hopper, filter stick storage cavern are also according to pre-set 4:
6 ratios carry out isolation processing, for producing the filter stick of two kinds of specifications.
Specifically, the setting for upper mouth unit by hand.Fig. 3, Fig. 4 are mouth unit in the craft in one embodiment of the invention
Concrete structure.
The vertical view of mouth unit in the craft of one embodiment of the invention is illustrated in figure 3, wherein, 11 be handwheel, and 12 be hand
Mouth unit hopper in work, 13 be scotch, and 14 be conveyer belt, and 15 be motor, and 16 be conveyor chain.
The front view of mouth unit in the craft in one embodiment of the invention is illustrated in figure 4, it is corresponding with Fig. 3, wherein, 17
It is upper mouth unit hopper by hand for leather belt roller, 18,19 be that material position shuts down detection, and 20 detect for material position early warning, and 21 be to divide stick device, 22
For belt tensioning device.
Below to the specification of the concrete structure of mouth unit in the craft in the embodiment of the present invention.
1st, global design
Manually filter stick dishful is installed on dishful conveyor chain transfer passage, filter stick dishful is transported on material library by handwheel
Side, it is artificial to extract filter stick dishful baffle out, filter stick is made to drop to naturally on upper mouth unit hopper by hand and filter stick belt conveyor, filter stick
Filter stick is fed forward by conveyer belt, and entering transmitter by feed inlet stores up stick library, is then emitted to cigarette board.
2nd, feed inlet designs
In order to which the height that operative employee is made to be held up when installing filter stick dishful additional to conveying device reduces, reduce come into operation as far as possible
The labor intensity of operative employee afterwards, reduction feed inlet only as possible are less than using the corresponding charging open height of upper mouth unit by hand
The charging open height of the original filter stick transmitter unit.
3rd, dishful transfer designs
Since transmitter filter stick storage area cannot store too many filter stick, a dishful filter stick storage and conveying device are devised,
The common chain transport model of industry is taken, specific sprocket wheel parameter is chosen for P=9.525, Z=12, D=6.35.
Carriage mechanism is set, and the operating position width of the carriage mechanism adds 5mm for the width of filter stick dishful, ensures the filter
Stick dishful will not change conveying running orbit in transmission process due to the side plate with carriage mechanism interferes.
Set central links component, for prevent filter stick plate because the filter stick gravity deformation enter the craft on mouth
Interference is generated when above unit hopper, influences the conveying of the filter stick dishful.
Mouth unit hopper both sides respectively set stop block part in craft, for preventing the filter stick dishful from crossing position.When full
After disk conveying in place, due to the presence of upper mouth unit hopper both sides scotch by hand, can prevention method filter stick dishful cross position, so as to
It is impacted to disk is unloaded.
4th, electrical design
For upper mouth unit by hand, the S7-200PLC of Siemens Company is set as the electric-controlled parts of its master control system, is used
Driving of the MM440 frequency converters as feeding motor, meanwhile, the electric-control system of mouth unit and the former filter stick transmitter unit in craft
Electric-control system be independent from each other system, to ensure that mutual system is unaffected.
5th, electric-control system function
1）Charging function manually：When loading device is run for the first time, due to being empty inside ZF25 transmitters storage stick library, need to open
Hand push button makes belt motor forced service make to be supplemented inside the transmitter storage stick library, creates conditions for automatic running.
2）AutoPlay function：The detection full of mouth stick and the material level detector inside transmitter storage stick library
After bar is triggered to low material-level measure, hand push button is rotated to automatic running state can run AutoPlay function.When automatic
After operation function is opened, feeding motor speed will be controlled by low material-level measure and high charge level detection, when the material level detector is visited
When measuring the material position and being in high charge level detection, the MCU processing modules control the feeding motor to be run with the speed of 38HZ；
When the material level detector, which detects the material position, is in the low material-level measure, sent described in the MCU processing modules control
Material motor quickly runs to supplement material position with the speed of 60HZ.
6th, resist and dry scratch function adjustment
In order to enhance the stability of whole system, the material level detector when carrying out the low material-level measure, high charge level detection,
MCU processing modules can set delay process, increase the delay of 0.5 second in detection time each time, can effectively prevent institute
The accidental shake or electric property for stating material level detector are deteriorated, so as to further improve system stability.
By implementing technical solution provided by the present invention to former ZF25 filter sticks transmitter, separate unit ZF25 filter sticks transmitter by
The filter stick that the same time can only emit single variety increases to two, solves multi items, the transmitting of small lot production of cigarettes filter stick
Bottleneck problem not in time.The apparatus structure is simple, use aspect, without specially safeguarding, only needs an operating personnel can be complete
Into whole work, human resources are saved, labor intensity is reduced, the cigarette factory of ZF25 filter stick transmitters can used to be pushed away
It is wide to use.
It is hereby stated that described above contribute to those skilled in the art field type of the present invention.But not limit the present invention's
Protection domain.It is any that above-mentioned equal replacement, modification are improved without departing from the content of present invention or deletes numerous conform to the principle of simplicity and implements,
Each fall within protection scope of the present invention.
Claims (10)
1. a kind of dual gauge filter stick transmitter, including mouth unit in former filter stick transmitter unit, isolated location, craft；Its feature exists
In：The isolated location is isolated by the former filter stick transmitter unit by predetermined ratio, is isolated into the first filter stick transmitter unit
With the second filter stick transmitter unit, wherein, the first filter stick transmitter unit is for emitting former specification filter stick；The second filter stick hair
Penetrate unit for emit the second specification filter stick；Mouth unit with the second filter stick transmitter unit for linking in the craft, to carry out
The supply of second specification filter stick.
2. a kind of dual gauge filter stick transmitter according to claim 1, it is characterised in that：The original filter stick transmitter unit includes
Emission port, transmitting hopper, filter stick storage cavern, wherein the isolated location is carried out the former filter stick transmitter unit by predetermined ratio
Isolation refers to the isolated location by the number of the emission port, the transmitting hopper, the filter stick storage cavern by predetermined ratio
It is isolated.
3. a kind of dual gauge filter stick transmitter according to claim 1, it is characterised in that：Mouth unit includes full in the craft
Disk conveyor chain, handwheel, filter stick conveyer belt, dishful baffle, filter stick dishful, mouth unit hopper, feeding motor in craft；The filter
Stick dishful is installed on the dishful conveyor chain, and the filter stick dishful is transported to mouth list in the craft by the handwheel
First hopper extracts the dishful baffle out, and the second specification filter stick is made to drop to mouth unit hopper and the filter in the craft
On stick conveyer belt, the second specification filter stick is fed forward by the filter stick conveyer belt, and entering transmitter by feed inlet stores up stick
Library.
4. a kind of dual gauge filter stick transmitter according to claim 3, it is characterised in that：The corresponding charging of mouth unit in craft
Open height is less than the charging open height of the former filter stick transmitter unit, to reduce manual operation labor intensity.
5. a kind of dual gauge filter stick transmitter according to claim 3, it is characterised in that：For the dishful conveyor chain,
Carriage mechanism is set, for ensureing that the filter stick dishful transmission process will not change operation rail when being interfered with bracket side plate
Mark；Set central links component, for prevent filter stick plate because the filter stick gravity deformation enter the craft on mouth unit
Interference is generated when above hopper, influences the conveying of the filter stick dishful；Mouth unit hopper both sides respectively set scotch in craft
Component, for preventing the filter stick dishful from crossing position.
6. a kind of dual gauge filter stick transmitter according to claim 3, it is characterised in that：Mouth unit corresponds to material in the craft
Bucket is internally provided with material level detector, for detecting the material position inside the hopper；MCU processing modules, for different material positions,
Control the speed of the feeding motor.
7. a kind of dual gauge filter stick transmitter according to claim 6, it is characterised in that：Mouth unit is automatically controlled in the craft
System and the electric-control system of the former filter stick transmitter unit are independent from each other system, to ensure that mutual system is unaffected.
8. a kind of dual gauge filter stick transmitter according to claim 7, it is characterised in that：Mouth unit is described in the craft
Electric-control system has the function of to feed manually and AutoPlay function；Wherein, the manual charging function, the mouth in the craft
When unit is run for the first time, the motor operation is made using hand push button, so that the second specification filter stick is corresponding described
Transmitter storage stick is supplemented inside library, is created conditions for the AutoPlay function；The AutoPlay function, in the hair
It penetrates inside machine storage stick library after being triggered to low material-level measure full of mouth stick and the material level detector, hand push button is moved to automatically
Operating status opens AutoPlay function.
9. a kind of dual gauge filter stick transmitter according to claim 8, it is characterised in that：In the AutoPlay function,
When the material level detector, which detects the material position, is in high charge level detection, the MCU processing modules control the feeding electricity
Machine is run with first frequency speed；It is described when the material level detector, which detects the material position, is in the low material-level measure
MCU processing modules control the feeding motor to be run with second frequency speed；Wherein described first frequency is less than the described second frequency
Rate.
10. a kind of dual gauge filter stick transmitter according to claim 9, it is characterised in that：The material level detector is carrying out
When the low material-level measure, high charge level detection, MCU processing modules can set delay process, prevent the idol of the material level detector
So shake or electric property are deteriorated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711189894.3A CN108147067A (en) | 2017-11-24 | 2017-11-24 | A kind of dual gauge filter stick transmitter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711189894.3A CN108147067A (en) | 2017-11-24 | 2017-11-24 | A kind of dual gauge filter stick transmitter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108147067A true CN108147067A (en) | 2018-06-12 |
Family
ID=62468323
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711189894.3A Pending CN108147067A (en) | 2017-11-24 | 2017-11-24 | A kind of dual gauge filter stick transmitter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108147067A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2792216Y (en) * | 2005-05-19 | 2006-07-05 | 云南昆船设计研究院 | Automatic storage transporting apparatus of cigarette rod material |
| US20110058924A1 (en) * | 2008-05-29 | 2011-03-10 | International Tobacco Machinery Poland Sp. Z O.O | Device for unloading compartment trays, used in tobacco industry, filled with rod shaped elements |
| CN202130597U (en) * | 2011-06-23 | 2012-02-01 | 新乡东方工业科技有限公司 | Panning and full pan conveying device for filter stick cartoner |
| CN203359270U (en) * | 2013-06-06 | 2013-12-25 | 厦门烟草工业有限责任公司 | Separating device of filter stick sending machine |
| CN204812011U (en) * | 2015-08-06 | 2015-12-02 | 湖北中烟工业有限责任公司 | Simple and easy portable filter tip stick conveyer |
-
2017
- 2017-11-24 CN CN201711189894.3A patent/CN108147067A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2792216Y (en) * | 2005-05-19 | 2006-07-05 | 云南昆船设计研究院 | Automatic storage transporting apparatus of cigarette rod material |
| US20110058924A1 (en) * | 2008-05-29 | 2011-03-10 | International Tobacco Machinery Poland Sp. Z O.O | Device for unloading compartment trays, used in tobacco industry, filled with rod shaped elements |
| CN202130597U (en) * | 2011-06-23 | 2012-02-01 | 新乡东方工业科技有限公司 | Panning and full pan conveying device for filter stick cartoner |
| CN203359270U (en) * | 2013-06-06 | 2013-12-25 | 厦门烟草工业有限责任公司 | Separating device of filter stick sending machine |
| CN204812011U (en) * | 2015-08-06 | 2015-12-02 | 湖北中烟工业有限责任公司 | Simple and easy portable filter tip stick conveyer |
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Application publication date: 20180612 |