CN108146075B - Coating head unit - Google Patents

Coating head unit Download PDF

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Publication number
CN108146075B
CN108146075B CN201611227366.8A CN201611227366A CN108146075B CN 108146075 B CN108146075 B CN 108146075B CN 201611227366 A CN201611227366 A CN 201611227366A CN 108146075 B CN108146075 B CN 108146075B
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China
Prior art keywords
unit
liquid
coating head
liquid supply
liquid storage
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Application number
CN201611227366.8A
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Chinese (zh)
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CN108146075A (en
Inventor
闵庚俊
吴和东
金熙根
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Top Engineering Co Ltd
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Top Engineering Co Ltd
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Publication of CN108146075A publication Critical patent/CN108146075A/en
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Publication of CN108146075B publication Critical patent/CN108146075B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/07Ink jet characterised by jet control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C21/00Accessories or implements for use in connection with applying liquids or other fluent materials to surfaces, not provided for in groups B05C1/00 - B05C19/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/001Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/02Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by gauge glasses or other apparatus involving a window or transparent tube for directly observing the level to be measured or the level of a liquid column in free communication with the main body of the liquid
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/01Head-up displays
    • G02B27/0149Head-up displays characterised by mechanical features
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/01Head-up displays
    • G02B27/017Head mounted
    • G02B27/0176Head mounted characterised by mechanical features

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Fluid Mechanics (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention relates to a coating head unit. The present invention provides a coating head unit, comprising: a base module including a base panel disposed in a vertical direction and a head module mounting unit having a fixing pin insertion hole formed in the vertical direction and connected to the base panel in a horizontal direction; and a head module including a main panel disposed in a vertical direction and a fixing plate connected to the main panel in a horizontal direction and having a fixing pin at a lower side thereof, wherein the head module is connected to the base module when the fixing pin is inserted into the fixing pin insertion hole and a bottom surface of the fixing plate is in contact with an upper surface of the head module mounting unit.

Description

Coating head unit
Technical Field
The invention relates to a coating head unit. More particularly, the present invention relates to a coating head unit that discharges liquid in an inkjet manner and enables good maintenance and discharge control.
Background
An apparatus that discharges or applies a liquid for performing a specific function on a substrate is used to manufacture an electronic device. For example, in order to manufacture a Flat Panel Display (FPD) such as a Liquid Crystal Display (LCD) or an OLED display, various coating apparatuses are used to form a configuration for performing a predetermined function on a substrate.
As one example, a liquid crystal display is manufactured by bonding a color substrate provided with a color filter layer and a Thin Film Transistor (TFT) substrate on which driving elements are arranged. Liquid crystal is applied between the color substrate and the TFT substrate, and an adhesive paste or sealant is applied to bond the color substrate and the TFT substrate together.
In order to manufacture a liquid crystal display, an OLED element, or an OLED display, various coating apparatuses are used for forming a liquid crystal layer, a sealant pattern, an alignment layer, a spacer, a conductive pattern, a color filter, a light emitting layer, a black matrix, or a fluorescent layer.
Fig. 1 shows an example of a coating apparatus in the prior art.
The coating device 1 includes: a frame 3; a pallet 5 which is provided on the frame 3 and on which a substrate S on which a predetermined liquid is applied is loaded; a head support 7 disposed above the pallet 5; and an application head unit 9 that is provided on the head support 7 and applies a predetermined liquid. The gantry 5 may be configured to operate in an X-axis or Y-axis direction. The head support 7 may be mounted to be linearly moved over the frame 3 in the Y-axis direction by a drive motor 8. The position of the coating head unit 9 can be adjusted in the Z-axis direction to adjust the relative position between the coating head unit 9 and the substrate, and can also be operated in the X-axis direction or/and the Y-axis direction.
As an example of the coating apparatus 1, korean patent application laid-open No. 10-2011-.
Recently, the use of coating apparatuses that discharge liquid in an inkjet manner to supply a precise amount of liquid to a substrate has increased.
However, in the case where the coating head unit is provided in one piece in the inkjet type coating apparatus, it is not easy to maintain and manage the coating head unit. In the case of discharging liquid in an ink jet manner, the liquid may leak through the ink jet type discharge unit in some cases, which may cause a problem of contamination of the substrate. In addition, it is necessary to include various additional configurations for supplying the liquid to be discharged in an ink jet manner to the ink jet type discharge unit, heating the liquid to be discharged to maintain viscosity, or checking the residual amount of the liquid to be discharged, but no suitable solution thereof has been given so far.
Disclosure of Invention
The present invention has been made in an effort to provide a coating head unit that is provided to be separable, thereby enabling easy maintenance.
The present invention has also been made in an effort to provide a coating head unit that prevents leakage of liquid to be discharged by easily controlling supply of the liquid when the liquid to be discharged is supplied.
The present invention has also been made in an effort to provide a coating head unit capable of efficiently conveying a liquid to be discharged to an inkjet type discharge unit and easily managing a state of the liquid to be discharged when discharging the liquid in an inkjet manner.
An exemplary embodiment of the present invention provides a coating head unit including: a base module including a base panel disposed in a vertical direction and a head module mounting unit having a fixing pin insertion hole formed in the vertical direction and connected to the base panel in a horizontal direction; and a head module including a main panel disposed in a vertical direction and a fixing plate connected to the main panel in a horizontal direction and having a fixing pin at a lower side thereof, wherein the head module is connected to the base module when the fixing pin is inserted into the fixing pin insertion hole and a bottom surface of the fixing plate is in contact with an upper surface of the head module mounting unit.
A recessed portion may be formed in the fixing pin, and the head module mounting unit may be provided with a locking member fitted into the recessed portion so that the locking member is fitted into the recessed portion in a state where the fixing pin is inserted into the fixing pin insertion hole to prevent the fixing pin from being withdrawn.
The head module mounting unit may further include a mounting inspection sensor that senses contact between the fixing plate and the head module mounting unit, and a locking member operating unit that operates the locking member based on a sensing result of the mounting inspection sensor.
The mounting inspection sensor may be configured in the form of a switch pushed by the fixing plate.
The head module may have a liquid supply bottle storage portion at an upper side of the fixing plate.
The liquid supply bottle may be stored on the liquid supply bottle storage portion, and the closure member may be connected to an upper portion of the liquid supply bottle.
A guide groove may be formed at one side of the closure member in a vertical direction, and a guide pin inserted into the guide groove may protrude at a front upper side of the base panel.
A first liquid supply tube, through which the liquid in the liquid supply bottle is supplied, may be inserted into the closure.
The head module may be provided with a filter unit that is supplied with liquid via the first liquid supply pipe and removes foreign substances or bubbles from the liquid.
A pinch valve may be provided on the base panel, the pinch valve shutting off the flow of liquid through the first liquid supply tube by pushing the first liquid supply tube.
The pinch valve may include a first member having a concave portion and a second member having a convex portion, and the pinch valve may shut off the flow of liquid through the first liquid supply tube by moving the first member or the second member to position the first liquid supply tube between the concave portion and the convex portion.
The closing member may be provided with a clamping unit including an operating lever and closing the first liquid supply pipe by pushing the first liquid supply pipe or releasing the first liquid supply pipe according to an operation of the operating lever.
The clamping unit may be provided with an interlock sensor operation protrusion that moves according to an operation of the clamping unit, and the base panel may be provided with an interlock sensor that senses a position of the interlock sensor operation protrusion.
When it is determined that the clamping unit closes the first liquid supply tube based on the sensing result of the interlock sensor, the head module may be controlled to be separated from the base module.
The head module may include an inkjet discharge unit installed at a lower side of the main panel.
In a state where the head module is connected to the base module, a heating unit that is in contact with a bottom surface of the liquid storage unit of the inkjet discharge unit and heats the liquid stored in the liquid storage unit may be provided at a lower end portion of the base panel. The heating unit may be configured in the form of a plate, and may have a heating element insertion hole into which the heating element is inserted.
The inkjet discharge unit may include a liquid storage unit having a liquid storage space storing liquid, a liquid storage unit cover closing an upper side of the liquid storage unit, and an inkjet nozzle unit connected at one side of the liquid storage unit, supplied with the liquid from the liquid storage unit, and discharging the liquid in an inkjet manner.
A pair of viewing windows facing each other may be provided at one side of the liquid storage unit, and a liquid storage unit level sensor that senses a level of liquid in the liquid storage unit through the viewing windows may be provided on the base panel.
At least one level adjustment member protruding from an inner wall of the liquid storage unit may be provided on the inner wall of the liquid storage unit. At least one pair of horizontal adjustment members may be placed on the inner walls of the liquid storage units facing each other in a zigzag manner.
A first through hole and a second through hole, through which liquid is supplied into the inkjet nozzle unit, may be formed in a bottom surface of the liquid storage unit, and the inkjet nozzle unit may include a first liquid communication hole communicating with the first through hole, a second liquid communication hole communicating with the second through hole, and a liquid supply channel communicating with the first liquid communication hole and the second liquid communication hole, and have a lower portion in which a plurality of nozzles are formed.
The liquid storage space of the liquid storage unit may be partitioned to have a predetermined height by a partition protruding from a bottom surface of the liquid storage space, any region defined by the partition may be first filled with the liquid, and the liquid may be supplied into the liquid supply channel via any one of the first through-hole and the second through-hole.
The inkjet nozzle receiving space may be formed at one side of the liquid storage unit, the protruding space portion may be formed at both sides of the inkjet nozzle receiving space of the liquid storage unit, and the inkjet nozzle unit may be received in the inkjet nozzle receiving space.
The inkjet discharge unit may further include an inkjet nozzle unit lower cover defining a nozzle insertion space into which a lower portion of the inkjet nozzle unit is inserted, and connected to a lower portion of the protruding space portion.
The inkjet discharge unit may further include an inkjet nozzle unit protective cover protecting the inkjet nozzle unit and fixed to the inkjet nozzle unit lower cover.
According to the present invention, the coating head unit includes the base block and the head block, and the head block can be connected to and separated from the base block in a simple manner, thereby easily assembling the coating head unit and maintaining the coating head unit.
According to the present invention, it is provided that the supply of the liquid from the liquid supply bottle of the application head unit can be cut off, thereby preventing the leakage of the liquid. According to the present invention, after confirming that the leakage of the liquid is prevented, the coating head unit can be separated, thereby achieving the effect of preventing contamination caused by carelessness of the operator.
The present invention has an ink jet type discharge unit that discharges liquid in an ink jet manner, whereby liquid can be discharged accurately. The inkjet discharge unit is manufactured by efficiently assembling a plurality of constituent elements.
According to an aspect of the present invention, there is an effect that an error in sensing a liquid level in a liquid storage unit provided in an inkjet discharge unit can be minimized, and a discharge defect caused by air trapping in the inkjet nozzle unit can be prevented.
The above summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
Drawings
Fig. 1 is a view showing an example of a coating apparatus in the related art.
Fig. 2 is a perspective view of a coating head unit according to an exemplary embodiment of the present invention.
Fig. 3 is a side view of a coating head unit according to an exemplary embodiment of the present invention.
Fig. 4 is a perspective view of a base member of a coating head unit according to an exemplary embodiment of the present invention.
Fig. 5 is a perspective view of a head part of a coating head unit according to an exemplary embodiment of the present invention.
Fig. 6 is a view showing a state in which a head module is connected to a matrix module in a coating head unit according to an exemplary embodiment of the present invention.
Fig. 7 is a perspective view of a head module mounting unit provided on a base module of a coating head unit according to an exemplary embodiment of the present invention.
Fig. 8 is a view illustrating a state in which fixing pins and fixing plates of a head module are connected to a head module mounting unit in a coating head unit according to an exemplary embodiment of the present invention.
Fig. 9 is a sectional view taken along line a-a' of fig. 8.
Fig. 10 is a view showing a liquid supply path of a coating head unit according to an exemplary embodiment of the present invention.
Fig. 11 is a view showing a relationship between a clamping unit and an interlock sensor (clamping unit closed state) in the coating head unit according to the exemplary embodiment of the present invention.
Fig. 12 is a view showing a closed state (fig. 12A) and an open state (fig. 12B) of a clamping unit in a coating head unit according to an exemplary embodiment of the present invention.
Fig. 13 is a view showing the configuration and operation of a pinch valve provided in the coating head unit according to the exemplary embodiment of the present invention.
Fig. 14 is a perspective view of a heating unit provided in a coating head unit according to an exemplary embodiment of the present invention.
Fig. 15 is a perspective view of an inkjet discharge unit provided in a coating head unit according to an exemplary embodiment of the present invention.
Fig. 16 is an exploded perspective view of an inkjet discharge unit provided in a coating head unit according to an exemplary embodiment of the present invention.
Fig. 17 is a sectional view (taken along line B-B' in fig. 15) of an inkjet discharge unit provided in a coating head unit according to an exemplary embodiment of the present invention.
Fig. 18 is a vertical sectional view (taken along line C-C' in fig. 15) of an inkjet discharge unit in the coating head unit according to an exemplary embodiment of the present invention.
Fig. 19 is a view showing a state in which air trapping occurs in a liquid supply channel when liquid is supplied from a liquid storage unit to an inkjet nozzle unit.
Fig. 20 is a view showing a state in which liquid is supplied into a liquid supply channel in a case where a partition wall is provided in a liquid storage unit according to an exemplary embodiment of the present invention.
It is to be understood that the drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the invention as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes, will be determined in part by the particular intended application and use environment.
In the drawings, like reference characters designate identical or equivalent parts of the invention throughout the several views.
Detailed Description
Exemplary embodiments of the present invention will be described in detail below with reference to the accompanying drawings. First, in reference numerals indicating constituent elements of the respective drawings, it should be noted that, although they are shown in different drawings, the same constituent elements will be indicated by the same reference numerals if possible. In addition, in the following description of the present invention, a detailed description of known configurations or functions incorporated herein will be omitted when it is determined that the detailed description may make the subject matter of the present invention unclear. In addition, exemplary embodiments of the present invention will be described below, but the technical spirit of the present invention is not limited thereto, but may be modified and variously implemented by those skilled in the art.
Fig. 2 is a perspective view of a coating head unit according to an exemplary embodiment of the present invention, and fig. 3 is a side view of the coating head unit according to an exemplary embodiment of the present invention. Fig. 4 is a perspective view of a head part of a coating head unit according to an exemplary embodiment of the present invention, and fig. 5 is a perspective view of a base part of the coating head unit according to an exemplary embodiment of the present invention.
The coating head unit 9 according to an exemplary embodiment of the present invention is connected to the head support 7 of the coating apparatus 1 through the head unit fixing unit 30. The coating device 1 and the head support 7 may be configured as shown in fig. 1. The head unit fixing unit 30 supports the coating head unit 9, and is movable on the head support 7 in fig. 1 in the X-axis direction. A driving unit (not shown) that moves the coating head unit 9 in the Y-axis or Z-axis direction in fig. 1 may be provided in the head unit fixing unit 30.
The coating head unit 9 is characterized by including a base module 10 fixed to a head unit fixing unit 30, and a head module 20 detachably connected to the base module 10. The coating head unit 9 is also characterized by having an ink jet type discharge unit 220 that discharges liquid to be discharged in an ink jet manner. The liquid to be discharged through the coating head unit 9 may be a liquid having a predetermined viscosity, and may be a liquid for forming at least one of a liquid crystal layer, a sealant pattern, an alignment layer, a spacer, a conductive pattern, a color filter, a light emitting layer, a black matrix, or a fluorescent layer on a substrate.
Referring to fig. 4, the base module 10 includes: a base panel 100 disposed in a vertical direction; a head module mounting unit 110 which is fixed at a central portion of the base panel 100 in a horizontal direction and to which the head module 20 is connected and aligned; and a head unit 120 fixed at a lower end portion of the base panel 100 in a horizontal direction. A connection plate 102 for connecting the base module 10 to the head unit fixing unit 30 may be provided at one side of the base panel 100. When the connection plate 102 is fixed to the head unit fixing unit 30, the base module 10 may be connected to the head unit fixing unit 30.
The base panel 100 may be configured in a plate-like shape and function as a structure for connecting other constituent elements. The base panel 100 may be configured as a single plate, but in an exemplary embodiment of the present invention, the base panel 100 may be formed by connecting a plurality of plates.
The head module mounting unit 110 serves to detachably fix the head module 20 and to align with the head module 20. The head module mounting unit 110 includes a fixing pin insertion hole 112 formed into the head module mounting unit 110 from an upper surface of the head module mounting unit 110 in a vertical direction. A plurality of fixing pin insertion holes 112 may be provided, and the plurality of fixing pin insertion holes may include a first fixing pin insertion hole 112a and a second fixing pin insertion hole 112 b.
The head module mounting unit 110 may further include a mounting inspection sensor 114. The mounting check sensor 114 may sense whether the head module 20 is connected to the base module 10. When the fixing pins 212 provided to protrude downward from the bottom surface of the fixing plate 210 of the head module 20 are inserted into the fixing pin insertion holes 112, and the fixing plate 210 is in contact with the upper surface of the head module mounting unit 110, the mounting inspection sensor 114 senses such a state. The mounting inspection sensor 114 may be configured in the form of a switch configured to be pushed by the fixing plate 210. The fixing pin withdrawal prevention mechanism provided on the head module mounting unit 110 operates according to the sensing result of the mounting inspection sensor 114, thereby preventing withdrawal of the fixing pin 212.
The liquid supply bottle level sensor 130 is disposed at an upper side of the head module mounting unit 110. The liquid supply bottle level sensor 130 may include a light emitting part 130a and a light receiving part 130 b. When the level of the liquid contained in the liquid supply bottle 230 is lower than the position of the liquid supply bottle level sensor 130, the light generated by the light emitting part 130a propagates to the light receiving part 130 b. When the level of the liquid in the liquid supply bottle 230 is higher than the position of the liquid supply bottle level sensor 130, the light generated by the light emitting part 130a does not propagate to the light receiving part 130b, or the intensity of the light received by the light receiving part 130b is low due to light scattering. When the level of the liquid in the liquid supply bottle 230 is lowered, the intensity of the light generated by the light emitting part 130a and propagated to the light receiving part 130b is increased, and as a result, the liquid supply bottle level sensor 130 can sense the level of the liquid. The light emitting part 130a is disposed on the first liquid supply bottle level sensor fixing plate 132a, and the light receiving part 130b is disposed on the second liquid supply bottle level sensor fixing plate 132 b. The first and second liquid supply bottle level sensor fixing plates 132a and 132b may be fixed to an upper portion of the head module mounting unit 110 or to the base panel 100.
When the sensing signal is generated from the liquid supply bottle level sensor 130, the level of liquid in the liquid supply bottle 230 is considered to be below the reference level, and an alarm signal may be generated for the purpose of replacing the liquid supply bottle 230 or filling the liquid supply bottle 230 with liquid.
One side of the heating unit 120 is fixed to the base panel 100, and the heating unit 120 may be installed in a horizontal direction. The heating unit 120 may be provided in the form of a plate. The heating element 122 may be inserted into the heating unit 120. The heating element 122 is heated by electrical power supplied via heating element power supply line 124. The heating element 122 may be configured by installing a resistive material in the heating element 122, or may be configured as a ceramic heater or the like. The heat generated by the heating element 122 is transferred to the upper portion of the heating unit 120, thereby increasing the temperature of the upper surface of the heating unit 120.
The bottom surface of the liquid storage unit provided in the inkjet discharge unit 220 is in contact with the upper surface of the heating unit 120, and the liquid stored in the liquid storage unit is heated to a predetermined temperature by the heating unit 120. A temperature sensor measuring temperature may be provided in the heating unit 120.
The liquid storage unit level sensors 140, 142, and 144 are disposed at an upper side of the heating unit 120. The liquid storage unit level sensors 140, 142, and 144 sense the level of the liquid stored in the liquid storage unit 400 included in the inkjet discharge unit 220 provided in the heating module 20. Specific configurations of the inkjet discharge unit 220 and the liquid storage unit 400 will be described below.
The liquid storage unit level sensors 140, 142, and 144 may include a plurality of optical sensor modules 140a, 140b, 142a, 142b, 144a, and 144 b. The optical sensor modules 140a and 140b may include a light emitting part 140a and a light receiving part 140b, and may sense the level of the liquid when the light generated by the light emitting part 140a is received by the light receiving part 140 b. The sensing signals from the liquid storage unit level sensors 140, 142, and 144 may vary based on the level of liquid in the liquid storage unit 400.
As an example, assume that the level of liquid stored in the liquid storage unit 400 is lower than the position of the liquid storage unit level sensor 140 and higher than the position of the liquid storage unit level sensor 142. The optical sensor modules 140a and 140b disposed at positions higher than the level of the liquid stored in the liquid storage unit 400 receive the optical signals, but the optical sensor modules 142a, 142b, 144a, and 144b disposed at positions lower than the level of the liquid stored in the liquid storage unit 400 do not receive the optical signals. The level of liquid in the liquid storage unit 400 may be measured based on whether an optical signal is received. The liquid storage unit level sensors 140, 142, and 144 may be fixed on the upper surface of the heating unit 120 or at one side of the base panel 100 by means of liquid storage unit level sensor fixing plates 146a and 146 b.
The interlock sensor 150, pinch valve 160 and guide pin 170 may be disposed at the front upper side of the base panel 100. The interlock sensor 150 is a sensor that operates in conjunction with a clamp mechanism provided in the closure member 250 connected to the upper portion of the liquid supply bottle 230, and a specific configuration thereof will be described below. The pinch valve 160 controls the supply of liquid by pushing or releasing a liquid supply tube through which the liquid in the liquid supply bottle 230 is supplied. The guide pins 170 may be configured in the form of a cylinder, a quadrangular cylinder, etc. protruding from the base panel 100. When the head module 20 is attached to the base module 10, the head module 20 moves downward with the guide pins 170 inserted into the guide grooves 256, and the guide grooves 256 are formed in the closure member 250 toward the base panel 100.
Referring to fig. 5, the head module 20 includes a main panel 200 disposed in a vertical direction, a fixing plate 210 connected to the main panel 200 in a horizontal direction, and an inkjet discharge unit 220 connected to a lower portion of the main panel 200. The liquid supply bottle 230 may be provided on an upper portion of the fixing plate 210. The head module 20 can be provided with at least one handle 202 connected to the main panel 200, and an operator can hold the handle 202 and support or move the head module 20. The head module 20 may include a filter unit 240 that removes foreign substances or bubbles in the liquid supplied from the liquid supply bottle 230 and transfers the liquid to the inkjet discharge unit 220.
The fixing pin 212 is provided on a lower portion of the fixing plate 210. The number of the fixing pins 212 may be more than one. The fixing pin 212 is inserted into the above-described fixing pin insertion hole 112 provided in the head module mounting unit 110.
The inkjet discharge unit 220 is connected at a lower end of the main panel 200. The inkjet discharge unit 220 includes a liquid supply hole 222 to which liquid is supplied via the filter unit 240 and a pressure adjustment hole 224 to which pressure is supplied to adjust pressure in the liquid storage unit of the inkjet discharge unit 220.
The filter unit 240 includes a filter inlet 242 and a filter outlet 244, and may be fixed to the main panel 200 by means of a filter support member 246.
In an exemplary embodiment, the liquid supply bottle 230 is disposed on an upper portion of the fixing plate 210. The liquid supply bottle 230 may be transparent or translucent.
The upper surface of the fixing plate 210 may function as a liquid supply bottle storage part, and the liquid supply bottle supporting units 232 and 234 supporting the liquid supply bottle 230 may be additionally provided to prevent the liquid supply bottle 230 from being withdrawn and fix the liquid supply bottle 230.
The closure 250 is connected to the upper portion of the liquid supply bottle 230. The closure 250 may function as a medium for closing the inlet of the liquid supply bottle 230, supplying pressure into the liquid supply bottle 230, and supplying the liquid stored in the liquid supply bottle 230 to the outside. A liquid supply bottle pressure supply hole 252 is formed at one side of the closure member 250, and a pipe (not shown) supplying pressure into the liquid supply bottle 230 may be connected to the liquid supply bottle pressure supply hole 252. A liquid supply tube insertion hole 254 into which a liquid supply tube to be described below is inserted is formed in the closure member 250. The liquid supply tube inserted through the liquid supply tube insertion hole 254 is inserted into the liquid supply bottle 230. The guide groove 256 may be formed in a vertical direction in one surface of the closure member 250 oriented toward the base panel 100.
A process and a configuration for connecting the head module 20 to the matrix module 10 will be described.
Fig. 6 is a view showing a state in which a head module is connected to a matrix module in a coating head unit according to an exemplary embodiment of the present invention. Fig. 6A shows a state in which the head module 20 is positioned above the base module 10, and fig. 6B shows a state in which the head module 20 is connected to the base module 10.
Referring to fig. 6A, the head module 20 is positioned above the base module 10. One end of the shutter 250 is positioned above the guide pin 170, and the fixing pin 212 provided at the lower side of the fixing plate 210 is positioned above the head module mounting unit 110 (in more detail, above the fixing pin insertion hole 112). In this case, the inkjet discharge unit 220 is positioned above the head unit 120.
When the head module 20 is moved downward in the state shown in fig. 6A, as shown in fig. 6B, the head module 20 is connected to the base module 10. The guide pin 170 is inserted into a guide groove 256 formed in one surface of the closure member 250 and guides the downward movement of the head module 20. The fixing pins 212 are inserted into the fixing pin insertion holes 112, and the bottom surface of the fixing plate 210 is in contact with the upper surface of the head module mounting unit 110. A bottom surface of the inkjet discharge unit 220 (in more detail, a bottom surface of the liquid storage unit 400 provided in the inkjet discharge unit 220) contacts an upper surface of the heating unit 120.
As described above, according to the present invention, the head module 20 and the base module 10 can be completely connected to each other only by moving the head module 20 downward from the upper side of the base module 10, and as a result, the head module 9 can be very conveniently assembled, separated, maintained, and repaired.
The configuration in which the head module mounting unit 110 and the fixing pin 212 provided in the base module 10 are connected to each other will be additionally described below.
Fig. 7 is a perspective view of a head module mounting unit provided on a base module of a coating head unit according to an exemplary embodiment of the present invention, and fig. 8 is a view showing a state in which fixing pins and fixing plates of a head module are connected to the head module mounting unit in the coating head unit according to an exemplary embodiment of the present invention. Fig. 9 is a sectional view taken along line a-a' of fig. 8.
The head module mounting unit 110 may be configured in the form of a plate, and the fixing pin insertion hole 112 is formed in the head module mounting unit 110. The fixing pin insertion holes 112 may include a first fixing pin insertion hole 112a and a second fixing pin insertion hole 112 b. The mounting inspection sensor 114 is provided on the head module mounting unit 110. A part of the mounting inspection sensor 114 is configured to protrude more than the upper flat surface of the head module mounting unit 110.
Referring to fig. 8A, the fixing pins 212 provided on the fixing plate 210 of the head module 20 are moved downward in a state of being inserted into the fixing pin insertion holes 112. In an exemplary embodiment, the fixation pins 212 include a first fixation pin 212a and a second fixation pin 212 b. A recess portion 214 is formed in a lower portion of the fixing pin 212. The concave portion 214 is a portion having a diameter smaller than the diameter at the upper and lower sides of the concave portion 214.
The head module mounting unit 110 is provided with fixing pin withdrawal prevention mechanisms 116, 118a, and 118 b. The fixing pin withdrawal prevention mechanism may include locking members 118a and 118b and a locking member operating unit 116 that moves the locking members 118a and 118b forward and backward. The locking members 118a and 118b may be formed in the form of bars, wedges, or the like. The locking member operating unit 116 may be configured as various types of components such as a solenoid, a motor, and a gear set.
In the state where the installation check sensor 114 is closed as shown in fig. 8A, the locking members 118A and 118b are in the retracted state (i.e., positioned more inward than the fixing pin insertion hole 112).
When the fixing plate 210 is completely moved down to the upper portion of the head module mounting unit 110 as shown in fig. 8B, the bottom surface of the fixing plate 210 pushes the mounting inspection sensor 114. The installation check sensor 114 is opened, and thus the locking member operating unit 116 operates to move the locking members 118a and 118b forward (i.e., in a direction toward the fixing pin insertion hole 112).
The locking members 118a and 118b are respectively captured by recessed portions 214 formed in the lower portion of the retaining pin 112. Thus, the fixing pin 112 is locked by the locking members 118a and 118b, thus preventing withdrawal.
According to the present invention, the fixing pin 212 can be automatically fixed by the operation of connecting the head module 20 to the base module 10, thereby preventing accidents caused by carelessness of an operator. Thereafter, the locking member operating unit 116 needs to be operated by separate control to unlock the locking members 118a and 118 b.
Fig. 10 is a view showing a liquid supply path of a coating head unit according to an exemplary embodiment of the present invention.
One side of the first liquid supply tube 300 is inserted into the liquid supply bottle 230 via the liquid supply tube insertion hole 254 in the closure member 250, and the other side of the first liquid supply tube 300 is connected to the filtering inlet 242 of the filter unit 240.
One side of the second liquid supply pipe 310 is connected to the filtering outlet 244 of the filter unit 240, and the other side of the second liquid supply pipe 310 is connected to the liquid supply hole 222 of the inkjet discharge unit 220.
The liquid stored in the liquid supply bottle 230 is transferred to the filter unit 240 through the first liquid supply tube 300, and the liquid from which foreign substances or bubbles are removed by the filter unit 240 is transferred to the inkjet discharge unit 220 through the second liquid supply tube 310.
The closure 250 is connected to the liquid supply bottle 230 while sealing the inlet of the liquid supply bottle 230 in an airtight manner, and when positive pressure is supplied through the liquid supply bottle pressure supply hole 252 of the closure 250, the liquid stored in the liquid supply bottle 230 is discharged to the first liquid supply tube 300.
When the head module 20, the first liquid supply tube 300, the closure member 250, or the liquid supply bottle 230 is separated, in order to prevent the liquid in the first liquid supply tube 300 from leaking, the clamping unit 260 is provided at one side of the closure member 250. The first liquid supply tube 300 is fitted in the pinch valve 160 provided on the front surface of the base panel 100 of the base module 10.
The first liquid supply tube 300 may be configured as a hose so that a flow path in the first liquid supply tube 300 may be closed when the first liquid supply tube 300 is pushed from the outside.
Fig. 11 is a view showing a relationship between a clamping unit and an interlock sensor (clamping unit closed state) in the coating head unit according to the exemplary embodiment of the present invention. Fig. 12 is a view showing a closed state (fig. 12A) and an open state (fig. 12B) of a clamping unit in a coating head unit according to an exemplary embodiment of the present invention. Here, fig. 12A shows the same state as fig. 11.
The clamping unit 260 cuts off the supply of the liquid by mechanically pushing the first liquid supply tube 300, or allows the supply of the liquid by releasing the first liquid supply tube 300. The interlock sensor operating protrusion 274 is connected to the clamping unit 260, and as a result, the interlock sensor operating protrusion 274 may operate the interlock sensor 150 provided on the base panel 100 according to the operation of the clamping unit 260.
The interlock sensor 150 may include an interlock sensing component 152 and an alarm component 154. The interlock sensing part 152 may include a light emitting part 152a and a light receiving part 152 b. In the case where the light emitting part 152a and the light receiving part 152b are provided, when the interlock sensor operating protrusion 274 is positioned between the light emitting part 152a and the light receiving part 152b, the light generated by the light emitting part 152a is not transmitted to the light receiving part 152b, and as a result, whether the interlock sensor operating protrusion 274 is positioned in the interlock sensing part 152 can be sensed. As another exemplary embodiment, the interlock sensing part 152 may be configured in the form of a mechanical switch configured to be operated by the interlock sensor operating protrusion 274. That is, based on the position of the interlock sensor operation protrusion 274, the interlock sensor 150 may or may not recognize the interlock sensor operation protrusion 274.
The interlock sensor operating protrusion 274 is provided to be connected to the clamping unit 260.
The clamping unit 260 includes: a fixing base 262 fixed to one surface of the closing member 250; an operating lever 264; and a liquid supply tube opening and closing portion 266 that moves between a closed position and a release position in accordance with the operation of the operation lever 264. The operation rod 264 and the liquid supply tube opening and closing portion 266 are connected to the fixed base 262 via a link structure.
The fixed base 262 is provided with a first base rotation pin 262a and a second base rotation pin 262b in the vertical direction. The first and second lever rotation pins 264a and 264b are provided at the lower end portion of the operating lever 264. The second base rotation pin 262b and the second lever rotation pin 264b are connected by the connection lever 33. The first base rotation pin 262a and the second lever rotation pin 264a are connected to the liquid supply tube opening and closing portion 266. The clamp head 268 is provided on the liquid supply tube opening and closing portion 266, the clamp lever 270 is provided at one side of the clamp head 268, and the operation protrusion fixing portion 272 is provided at the other side of the clamp head 268. The clamping lever 270 is disposed in a direction toward the closure member 250, and the operating protrusion fixing portion 272 is positioned in a direction opposite to the direction of the clamping lever 270. The interlock sensor operation protrusion 274 is provided on the operation protrusion fixing portion 272.
The first liquid supply tube 300 is inserted into a space defined by a portion of the fixing base 262, a portion of the liquid supply tube opening-closing portion 266, a portion of the clamping lever 270, and a portion of the closing member 250.
Referring to fig. 11 and 12A, in a state where the operating lever 264 is closed, the first liquid supply tube 300 is pushed in a space defined by a portion of the fixing base 262, a portion of the liquid supply tube opening-closing portion 266, a portion of the clamping lever 270, and a portion of the closing member 250. The interlock sensor operating protrusion 274 is positioned in the interlock sensing member 152.
Referring to fig. 12B, in a state where the operating lever 264 is opened, the first liquid supply tube 300 is not pushed by the clamp unit 260, and the interlock sensor operating protrusion 274 is spaced apart from the interlock sensing part 152.
The process of controlling the coating head unit according to the operation of the clamping unit 260 and the interlock sensor 150 will be described below. The description will be made based on the following assumptions: a state in which the first liquid supply tube 300 is pushed by operating the operating lever 264 of the clamping unit 260 is referred to as a "closed state of the clamping unit 260", and a state in which the first liquid supply tube 300 is released by operating the operating lever 264 of the clamping unit 260 is referred to as a "released state of the clamping unit". The closed state of the clamping unit and the released state of the clamping unit are achieved by manually operating the operating lever 264 by the operator, but the control unit of the coating head unit 9 or the coating apparatus 1 may determine the closed state of the clamping unit and the released state of the clamping unit through the sensing operation of the interlock sensor 150 according to the position of the interlock sensor operating protrusion 274.
In the description with reference to fig. 11 and 12, the interlock sensor operating protrusion 274 is illustrated as being positioned in the interlock sensing part 152 in the closed state of the clamping unit, and the interlock sensor operating protrusion 274 is illustrated as being positioned spaced apart from the interlock sensing part 152 in the released state of the clamping unit. However, in an exemplary embodiment of the present invention, by changing the installation position of the interlock sensor 150, the interlock sensor operation protrusion 274 may be positioned to be spaced apart from the interlock sensing part 152 in the closed state of the clamping unit, and the interlock sensor operation protrusion 274 may be positioned in the interlock sensing part 152 in the released state of the clamping unit.
In the closed state of the clamping unit, the flow of liquid into the first liquid supply tube 300 is cut off. In order to separate the head module 20 from the matrix module 10, the pushed state of the pinch valve 160 may be released only when the closed state of the pinch unit is recognized. The reason is that: if the head module 20 is separated from the base module 10 in the released state of the clamping unit, the liquid in the liquid supply bottle 230 may leak via the first liquid supply tube 300. In addition, when the closed state of the clamping unit is recognized, the locking member operating unit 116 may unlock the fixing pin 212 so that the head module 20 may be separated from the base module 10.
Meanwhile, the inkjet discharge unit 220 may be controlled to discharge the liquid only when the released state of the clamping unit is recognized. The reason is that: in the closed state of the clamping unit, even if the inkjet discharge unit 220 operates, the liquid may not be discharged.
Fig. 13 is a view showing the configuration and operation of a pinch valve provided in the coating head unit according to the exemplary embodiment of the present invention.
As described above, the pinch valve 160 is provided on the front surface of the base panel 110 of the base module 10. The first liquid supply tube 300, one side of which is inserted into the liquid supply tube insertion hole 254 of the closure member 250, is inserted into the pinch valve 160 via the clamping unit 260.
Pinch valve 160 includes a first member 162 having a female portion 164 and a second member 166 having a male portion 168. The concave portion 164 and the convex portion 168 are disposed to face each other, and at least one of the first member 162 and the second member 166 is operated to move forward or backward toward the other of the first member 162 and the second member 166. The pinch valve 160 includes a pinch valve driving unit (not shown) that moves the first member 162 or the second member 166 forward or backward. In one exemplary embodiment, the pinch valve driving unit may be configured as a solenoid or a linear motor, and may be disposed on the rear surface of the base panel 100.
Referring to fig. 13A and 13B, a first liquid supply tube 300 is disposed between the first member 162 and the second member 166.
Fig. 13A shows a state in which the first member 162 and the second member 166 are spaced apart from each other and thus do not push the first liquid supply tube 300. Referring to fig. 13B, the first member 162 and the second member 166 are moved to approach each other, and the first liquid supply tube 300 is pushed between the concave portion 164 and the convex portion 168 so as to cut off the supply of the liquid through the first liquid supply tube 300.
In an exemplary embodiment of the present invention, the supply of the liquid may be cut off or allowed by operating the pinch valve 160 according to whether the liquid is discharged through the inkjet discharge unit 220.
Fig. 14 is a perspective view of a heating unit provided in a coating head unit according to an exemplary embodiment of the present invention.
The heating unit 120 is provided to be mounted on the base panel 100 of the base module 10, and the heating element 122 is inserted into the heating unit 120, thereby adjusting the temperature.
Referring to fig. 14, the heating unit 120 may have a groove formed at one end thereof in general
Figure BDA0001193880180000131
The form of the plate is configured. A heating element insertion hole 126 is formed in the heating unit 120, and a screw hole 121 may be formed in a portion of the heating unit 120 that is in contact with the base panel 100. In a state where the heating unit 120 is in contact with the base panel 100, the heating unit 120 may be fixed to the base panel 100 by fastening screws into the screw holes 121 at the rear surface of the base panel 100.
The heating element 122 is inserted into the heating element insertion hole 126, and the temperature of the heating unit 120 is adjusted by heat generated by the heating element 122. Meanwhile, a temperature sensor 128 measuring the temperature of the heating unit 120 may be provided in the heating unit 120 or on the surface of the heating unit 120.
Next, the inkjet type discharge unit 220 provided in the coating head unit 9 according to the present invention will be described. The inkjet discharge unit 220 may be fixed at the lower end of the main panel 200 of the head module 20.
Fig. 15 is a perspective view of an inkjet discharge unit provided in a coating head unit according to an exemplary embodiment of the present invention, and fig. 16 is an exploded perspective view of an inkjet discharge unit provided in a coating head unit according to an exemplary embodiment of the present invention. Fig. 17 is a sectional view (taken along line B-B' in fig. 15) of an inkjet discharge unit provided in a coating head unit according to an exemplary embodiment of the present invention.
The inkjet discharge unit 220 discharges the supplied liquid in an inkjet manner. The inkjet discharge unit 220 includes: a liquid storage unit 400 that is supplied with liquid to be discharged and stores the liquid; and an inkjet nozzle unit 450 that is supplied with liquid from the liquid storage unit 400 and discharges the liquid in an inkjet manner.
In a state where the head module 20 is connected to the base module 10, the bottom surface of the liquid storage unit 400 is in contact with the upper surface of the heating unit 120 provided on the base module 10. Accordingly, the temperature of the liquid stored in the liquid storage unit 400 can be constantly maintained. In particular, in the case where the viscosity of the liquid varies depending on the temperature, the liquid temperature control is an important factor for precise discharge control. According to the present invention, the bottom surface of the liquid storage unit 400 is in direct contact with the heating unit 120 of the base module, and the liquid can be heated by thermal conduction, and as a result, the temperature of the liquid can be effectively controlled.
In one exemplary embodiment, the liquid storage unit 400 includes a liquid storage unit cover 420. The liquid storage unit 400 has an opened portion at an upper side thereof, and the opened portion is covered by the liquid storage unit cover 420 so that the upper side of the liquid storage unit 400 can be closed.
The liquid storage unit cover 420 is provided with a liquid supply hole 222 to which liquid is supplied and a pressure adjusting hole 224 to which pressure from the outside is supplied to adjust pressure in the liquid storage unit 400. In an exemplary embodiment, the liquid supply hole 222 is connected to the filtering outlet 244 of the filtering unit 240 via a second liquid supply pipe 310, and is supplied with liquid passing through the filtering unit 240. The pressure adjusting hole 224 is supplied with pressure via a pipe, not shown, to adjust the internal pressure of the liquid storage unit 400. The pressure-adjusting hole 224 is supplied with a positive pressure or, if necessary, a negative pressure. The inkjet nozzle unit 450 may be controlled such that the inkjet nozzle unit 450 may discharge liquid when positive pressure is supplied through the pressure adjustment hole 224, and the inkjet nozzle unit 450 may not discharge liquid when negative pressure is supplied through the pressure adjustment hole 224.
The inner space of the liquid storage unit 400 defines a liquid storage space 401.
In one exemplary embodiment, the liquid storage unit 400 has an inkjet nozzle unit receiving space 402 formed at one side of the liquid storage unit 400 and receiving the inkjet nozzle unit 450, and the liquid storage unit 400 includes protrusion space portions 406a and 406b, the protrusion space portions 406a and 406b protruding at both sides of the inkjet nozzle unit receiving space 402. Meanwhile, the central protruding space portion 408 may be formed at the opposite side to the inkjet nozzle unit receiving space 402. The viewing window 410 may be formed in both side wall surfaces defining the central protruding space portion 408. The viewing window 410 may be made of a transparent material. The liquid storage unit level sensors 140, 142, and 144 disposed on the base module 10 may transmit and receive optical signals through the window 410.
At least one level adjustment member 412 is formed on an inner wall of the liquid storage unit 400. The level adjustment member 412 may be provided to protrude from an inner wall surface of the liquid storage unit 400. In one exemplary embodiment, the horizontal adjustment member 412 may have a semicircular, elliptical, or arc-shaped cross section, and may be provided to protrude in a vertical direction from an inner wall of the liquid storage unit 400. The horizontal adjustment members 412 may be disposed on the surfaces facing each other in a zigzag manner.
When the coating head unit 9 attached to the head support 7 moves, the liquid stored in the liquid storage unit 400 may be splashed out. When the coating head unit 9 is stopped and stabilized, the level of the liquid stored in the liquid storage unit 400 may be constant. However, when the speed of the coating head unit 9 is changed as the coating head unit 9 moves, the liquid stored in the liquid storage unit 400 is inclined toward one side. This causes sensing errors of the liquid storage unit level sensors 140, 142, and 144, and as a result, accurate level sensing may not be performed.
The supply of liquid from the liquid supply bottle 230 to the liquid storage unit 400 may be controlled based on the level of liquid in the liquid storage unit 400. However, when an error occurs in sensing the level of liquid in the liquid storage unit 400, a problem of supplying an excessive amount of liquid into the liquid storage unit 400 may occur.
However, in the case where the level regulating member 412 protruding from the inner wall surface of the liquid storage unit 400 is provided, the level regulating member 412 suppresses splashing of the liquid in the liquid storage unit 400 to some extent, thereby preventing a rapid change in the liquid level. Accordingly, sensing errors of the liquid storage unit level sensors 140, 142, and 144 may be reduced.
A partition 414 protruding from the bottom surface 415 to a predetermined height is formed in the liquid storage unit 400. The height of the partition 414 is less than the total depth of the liquid storage unit 400. The partition 414 divides the liquid storage space 401 in the liquid storage unit 400. The partition 414 divides the liquid storage space 401 into a portion where the liquid is supplied through the liquid supply hole 222 and a remaining portion. When the liquid is supplied via the liquid supply hole 222 in a state where the liquid storage unit 400 is empty, the space provided below the liquid supply hole 222 and defined by the partition 414 is first filled with the liquid, and when the level of the liquid becomes higher than the height of the partition 414, the liquid is transferred to the remaining space. In one exemplary embodiment, the partition 414 may be formed to be biased toward the first protruding space portion 406 a. Hereinafter, description will be made based on the following assumptions: a space defined by the partition 414 and formed below the liquid supply hole 222 is referred to as a "liquid inflow space", and the liquid supply hole 222 is formed in the liquid storage unit cover 420; and the function and effect of the partition wall 414 will be described below.
The inkjet nozzle unit lower cover 430 is disposed on the bottom surface of the liquid storage unit 400. The inkjet nozzle unit lower cover 430 fixes the lower portion of the inkjet nozzle unit 450, and both sides of the inkjet nozzle unit lower cover 430 are connected to the lower end portions of the protruding space portions 406a and 406b of the liquid storage unit 400.
The inkjet nozzle unit lower cover 430 has a nozzle insertion space 432 formed at a central portion thereof in a horizontal direction and fixing holes 434 formed at both sides of the inkjet nozzle unit lower cover 430. The central portion of the nozzle insertion space 432 is penetrated in the vertical direction. A fixing screw (not shown) is inserted and fixed from the bottom surface of the inkjet nozzle unit lower cover 430 to the bottom surface of the liquid storage unit 400 via the fixing hole 434, and as a result, the inkjet nozzle unit lower cover 430 may be connected to the liquid storage unit 400.
The inkjet nozzle unit lower cover 430 has receiving grooves 436 disposed at both sides of the inkjet nozzle unit lower cover 430 and receiving the lower end portions of the inkjet nozzle unit protective covers 440, and at least one first protective cover fixing hole 438 is formed in the receiving grooves 436.
The inkjet nozzle unit 450 is protected by the inkjet nozzle unit protection cover 440, and the lower end portion 451 of the inkjet nozzle unit 450 is exposed to the lower side of the inkjet nozzle unit protection cover 440. The inkjet nozzle unit protective cover 440 may include a protective cover body 442 having a hollow quadrangular cylindrical shape. The second protective cover fixing hole 444 may be formed at a lower end portion of the protective cover body 442.
The first liquid communication hole 456 and the second liquid communication hole 458 are formed in protruding portions at both sides of the lower end portion 451 of the inkjet nozzle unit 450. The inkjet nozzle unit fixing holes 453 may be formed at the outsides of the first and second liquid communication holes 456 and 458, respectively. A wiring pin 452 for receiving a control signal from the inkjet nozzle unit 450 from the outside may be provided at an upper end portion of the inkjet nozzle unit 450.
A configuration in which the connection bodies of the inkjet nozzle unit 450 and the inkjet nozzle unit protective cover 440 are connected to the inkjet nozzle unit lower cover 430 will be described. The lower end portion of the ink jet nozzle unit 450 and portions in which the first liquid communication hole 456, the second liquid communication hole 458, and the ink jet nozzle unit fixing hole 453 are formed are inserted into the nozzle insertion space 432. In this case, a portion of the inkjet nozzle unit 450 formed with nozzles is positioned at a portion of the vertically penetrating nozzle insertion space 432. The lower end portion of the inkjet nozzle unit protective cover 440 is positioned in the receiving groove 436 of the inkjet nozzle unit lower cover 430, and the inkjet nozzle unit protective cover 440 and the inkjet nozzle unit 450 may be fixed to the inkjet nozzle unit lower cover 430 by connecting fixing screws to the first protective cover fixing holes 438 via the second protective cover fixing holes 444.
Thereafter, when the inkjet nozzle unit lower cover 430 is connected to the liquid storage unit 400, the inkjet discharge unit 220 is completely assembled.
Fig. 18 is a vertical sectional view (taken along line C-C' in fig. 15) of an inkjet discharge unit in the coating head unit according to an exemplary embodiment of the present invention.
One side of the inkjet nozzle unit 450 inserted into the inkjet nozzle unit protective cover 440 is positioned in the inkjet nozzle receiving space 402 of the liquid storage unit 400. The lower end portion 451 of the inkjet nozzle unit 450 is inserted into the nozzle insertion space 432 of the inkjet nozzle unit lower cover 430, and exposes the end portion of the nozzle 460 formed at the bottom side of the inkjet nozzle unit 450.
The assembly screw 437 is inserted through an assembly screw hole 435 formed in the bottom surface of the inkjet nozzle unit lower cover 430, and the assembly screw 437 penetrates the inkjet nozzle unit fixing hole 453 and is fixed to the outer wall of the liquid storage unit 400. Thus, the inkjet discharge unit 220 is assembled.
In a state where the ink jet type discharge unit 220 is completely assembled, the first liquid communication hole 456 of the ink jet type nozzle unit 450 is positioned at a lower side of the first protruding space portion 406a of the liquid storage unit, and the second liquid communication hole 458 is positioned at a lower side of the second protruding space portion 406 b. A first through hole 416 penetrating the bottom surface 415 downward is formed in the bottom surface 415 in the first protruding space portion 406a, and a second through hole 418 penetrating the bottom surface 415 downward is formed in the bottom surface 415 in the second protruding space portion 406 b. The first through hole 416 communicates with a first liquid communication hole 456 of the inkjet nozzle unit 450, and the second through hole 418 communicates with a second liquid communication hole 458.
The inkjet nozzle unit 450 is formed with a liquid supply channel 454 communicating with a first liquid communication hole 456 and a second liquid communication hole 458, and has a plurality of nozzles 460 positioned at the lower side thereof. The inkjet nozzle unit 450 discharges the liquid supplied into the liquid supply channel 454 in an inkjet manner through a plurality of nozzles 460. As a method of discharging liquid by using the inkjet nozzle unit 450, a known technique such as a method using a piezoelectric element may be used.
The liquid stored in the storage space 401 of the liquid storage unit 400 through the first through-hole 416 or the second through-hole 418 is transferred to the liquid supply channel 454 of the inkjet nozzle unit 450, and the liquid supplied into the liquid supply channel 454 is discharged in an inkjet manner through the nozzle 460.
In a state where the liquid supply channel 454 is completely filled with the liquid, the liquid can be normally discharged through the nozzle 460. However, when bubbles exist in the liquid supply channel 454, the nozzle 460 may have a discharge defect because the nozzle 460 may be clogged or the liquid pressure is not transmitted.
Air bubbles in the liquid supply channel 454 may be generated for various reasons. As one of the reasons, when liquid is supplied into the liquid storage unit 400 in a state where the liquid storage unit 400 is empty, air bubbles or air trapping may occur in the liquid supply channel 454.
Fig. 19 is a view showing a state where bubbles occur in a liquid supply channel when liquid is supplied from a liquid storage unit to an inkjet nozzle unit.
Fig. 19 shows a case where the partition 414 existing in the present invention is not formed in the liquid storage unit 400. Fig. 19 exemplarily shows the inkjet discharge unit 220 existing in the present invention, but problems may occur in other types of inkjet discharge configurations.
When the liquid F is supplied into the liquid storage unit 400 via the liquid supply hole 222, the bottom surface 415 of the liquid storage unit 400 is filled with the liquid F. The liquid F is delivered to the liquid supply channel 454 via both the first through-hole 416 and the second through-hole 418. There is no big problem if the liquid supply path 454 is in a vacuum state, but in the case where gas exists in the liquid supply path 454, the gas forms a trapped gas 470 in the liquid supply path 454. Since the inner diameter of the nozzle 460 of the inkjet nozzle unit 340 is very small, the gas forming the trapped gas 470 may not be discharged through the nozzle 460. Trapped air 470 present in the liquid supply channel 454 impedes normal inkjet discharge through the nozzle 460.
Fig. 20 is a view showing a state in which liquid is supplied into a liquid supply channel in a case where a partition wall is provided in a liquid storage unit according to an exemplary embodiment of the present invention.
According to the present invention, the partition 414 is provided in the liquid storage unit 400 of the inkjet discharge unit 220, and the "liquid inflow space" which is the bottom space of the liquid storage unit 400 defined by the partition 414 is first filled with the liquid F.
Since the liquid inflow space is formed to include the first through-hole 416 defined by the partition 414, the liquid F supplied via the liquid supply hole 222 is transferred from the first through-hole 416 to the liquid supply channel 454 via the first liquid communication hole 456. Referring to fig. 20, the right side of the liquid supply channel 454 starts to be filled with the liquid F, and the air remaining in the liquid supply channel 454 is discharged via the second liquid communication hole 458.
When the liquid F is continuously supplied from the first through hole 416 via the first liquid communication hole 456, the liquid supply channel 454 is filled with the liquid to be discharged, thereby preventing the occurrence of air trapping.
As described above, the exemplary embodiments have been described and illustrated in the drawings and the specification. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and their practical applications, to thereby enable others skilled in the art to make and utilize various exemplary embodiments of the invention and various alternatives and modifications thereof. It will be apparent from the foregoing that aspects of the present invention are not limited by the specific details of the examples illustrated herein and, thus, it is contemplated that other modifications and applications, or equivalents thereof, will occur to those skilled in the art. Many changes, modifications, variations and other uses and applications of the subject invention will, however, become apparent to those skilled in the art after considering the specification and the accompanying drawings. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims which follow.

Claims (24)

1. A coating head unit comprising:
a base module including a base panel disposed in a vertical direction and a head module mounting unit having a fixing pin insertion hole formed in the vertical direction and connected to the base panel in a horizontal direction; and
a head module including a main panel disposed in a vertical direction and a fixing plate connected to the main panel in a horizontal direction and having a fixing pin at a lower side thereof,
wherein the head module is connected to the base module when the fixing pins are inserted into the fixing pin insertion holes and the bottom surface of the fixing plate is in contact with the upper surface of the head module mounting unit,
wherein the head module has a liquid supply bottle storage part at an upper side of the fixed plate,
wherein the head module includes an inkjet discharge unit installed at a lower side of the main panel.
2. The coating head unit according to claim 1, wherein a recessed portion is formed in the fixing pin, and the head module mounting unit is provided with a locking member fitted into the recessed portion so that the locking member is fitted into the recessed portion in a state where the fixing pin is inserted into the fixing pin insertion hole to prevent the fixing pin from being withdrawn.
3. The coating head unit according to claim 2, wherein the head module mounting unit further comprises a mounting inspection sensor that senses contact between the fixing plate and the head module mounting unit, and a locking member operating unit that operates the locking member based on a sensing result of the mounting inspection sensor.
4. A coating head unit according to claim 3 wherein the mounting check sensor is configured in the form of a switch pushed by a fixed plate.
5. A coating head unit according to claim 1, wherein a liquid supply bottle is stored on the liquid supply bottle storage portion, and a closure member is attached to an upper portion of the liquid supply bottle.
6. A coating head unit according to claim 5, wherein a guide groove is formed at one side of the closure member in the vertical direction, and the guide pin inserted into the guide groove protrudes at the front upper side of the base panel.
7. A coating head unit according to claim 5 wherein a first liquid supply tube is inserted into the closure member, and liquid in the liquid supply bottle is supplied via the first liquid supply tube.
8. A coating head unit according to claim 7, wherein the head module is provided with a filter unit that is supplied with liquid via the first liquid supply pipe and removes foreign substances or bubbles from the liquid.
9. A coating head unit according to claim 7 wherein a pinch valve is provided on the substrate panel, the pinch valve shutting off the flow of liquid through the first liquid supply tube by pushing on the first liquid supply tube.
10. A coating head unit according to claim 9 wherein the pinch valve comprises a first member having a concave portion and a second member having a convex portion, and the pinch valve cuts off the flow of liquid through the first liquid supply tube by moving either the first member or the second member to position the first liquid supply tube between the concave portion and the convex portion.
11. A coating head unit according to claim 7 wherein the closure member is provided with a clamping unit comprising a lever and the first liquid supply tube is closed by pushing it or released in accordance with operation of the lever.
12. A coating head unit according to claim 11 wherein the clamping unit is provided with interlocking sensor operating projections which move in accordance with operation of the clamping unit, and the base panel is provided with an interlocking sensor which senses the positions of the interlocking sensor operating projections.
13. A coating head unit according to claim 12 wherein the head module is controlled to be separated from the base module when it is determined that the clamping unit closes the first liquid supply tube based on the sensing result of the interlock sensor.
14. The coating head unit according to claim 1, wherein a heating unit is provided at a lower end portion of the base panel, the heating unit being in contact with a bottom surface of the liquid storage unit of the ink jet discharge unit in a state in which the head module is connected to the base module, and heating the liquid stored in the liquid storage unit.
15. A coating head unit according to claim 14 wherein the heating unit is configured in the form of a plate, and has a heating element insertion hole into which the heating element is inserted.
16. The coating head unit according to claim 1, wherein the inkjet discharge unit includes a liquid storage unit having a liquid storage space that stores liquid, a liquid storage unit cover that closes an upper side of the liquid storage unit, and an inkjet nozzle unit that is connected at one side of the liquid storage unit, is supplied with liquid from the liquid storage unit, and discharges the liquid in an inkjet manner.
17. A coating head unit according to claim 16 wherein a pair of windows facing each other are provided at one side of the liquid storage unit, and a liquid storage unit level sensor that senses the level of liquid in the liquid storage unit through the windows is provided on the base panel.
18. A coating head unit according to claim 16 wherein at least one level adjustment member projecting from an inner wall of the liquid storage unit is provided on the inner wall of the liquid storage unit.
19. A coating head unit according to claim 18 wherein at least one pair of level adjustment members are provided in a zigzag manner on the inner walls of the liquid storage units facing each other.
20. The coating head unit according to claim 16, wherein first and second through holes through which the liquid is supplied into the ink jet nozzle unit are formed in a bottom surface of the liquid storage unit, and the ink jet nozzle unit includes a first liquid communication hole communicating with the first through hole, a second liquid communication hole communicating with the second through hole, and a liquid supply passage communicating with the first liquid communication hole and the second liquid communication hole, and has a lower portion in which a plurality of nozzles are formed.
21. A coating head unit according to claim 20, wherein the liquid storage space of the liquid storage unit is partitioned by a partition projecting from a bottom surface of the liquid storage space to have a predetermined height, any region defined by the partition is first filled with the liquid, and the liquid is supplied into the liquid supply channel via any one of the first through-hole and the second through-hole.
22. A coating head unit according to claim 16, wherein the inkjet nozzle accommodating space is formed at one side of the liquid storage unit, the protruding space portions are formed at both sides of the inkjet nozzle accommodating space of the liquid storage unit, and the inkjet nozzle unit is accommodated in the inkjet nozzle accommodating space.
23. A coating head unit according to claim 22 wherein the inkjet discharge unit further comprises an inkjet nozzle unit lower cover defining a nozzle insertion space into which a lower portion of the inkjet nozzle unit is inserted, and the inkjet nozzle unit lower cover is connected to a lower portion of the protruding space portion.
24. A coating head unit according to claim 23 wherein the inkjet discharge unit further comprises an inkjet nozzle unit protective cover which protects the inkjet nozzle unit and is fixed to the inkjet nozzle unit lower cover.
CN201611227366.8A 2016-12-05 2016-12-27 Coating head unit Active CN108146075B (en)

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