CN108145837B - Multi-level ceramic colored drawing device - Google Patents

Multi-level ceramic colored drawing device Download PDF

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Publication number
CN108145837B
CN108145837B CN201711434019.7A CN201711434019A CN108145837B CN 108145837 B CN108145837 B CN 108145837B CN 201711434019 A CN201711434019 A CN 201711434019A CN 108145837 B CN108145837 B CN 108145837B
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China
Prior art keywords
axis
welded
clamping
top plate
hydraulic cylinder
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CN108145837A (en
Inventor
蔡惠芳
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JINGDEZHEN BEIHANMEI CERAMIC Co.,Ltd.
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Jingdezhen Beihanmei Ceramic Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001Applying decorations on shaped articles, e.g. by painting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • B28B17/0081Process control

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Ceramic Products (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention provides a multi-layer ceramic colored drawing device, which comprises a plane moving frame, a master control frame and an operation table, wherein the plane moving frame is provided with a plurality of control panels; a first motor is arranged on the left half part of the operating platform bottom plate; a clamping plate is arranged on the right side of the first motor; a left top plate is arranged on the right side of the clamping plate; an output shaft is welded at the center of the left side surface of the left top plate; a right top plate is arranged on the right side of the left top plate; a sliding seat is fixedly connected to the center of the right side surface of the right top plate; a clamping hydraulic ejector rod is inserted into the right port of the sliding seat; the clamping hydraulic ejector rod penetrates through the clamping plate, and a clamping hydraulic cylinder is arranged on the part of the clamping hydraulic ejector rod, which is on the right side of the clamping plate; a top block is welded below the clamping hydraulic cylinder; supporting rods are fixedly connected at four corners of the operating table; the top end of the supporting rod is welded with a main control frame; the ceramic product clamping device is simple in structure and convenient and fast to use, and the front top plate and the rear top plate are arranged on the operating table, so that a ceramic product to be processed can be clamped stably.

Description

Multi-level ceramic colored drawing device
Technical Field
The invention relates to ceramic processing equipment, in particular to a multi-layer ceramic colored drawing device.
Background
China is a large country for ceramic production, only daily ceramic and artistic ceramic are in a remarkable amount, and from single-color underglazed colored porcelain to underglazed five-colored porcelain, through creation and lengthy historical development stages and improvement and perfection of modern generations, the existing furnace fire is pure blue and the world is reputed, but the colored drawing process still remains in manual drawing and clinical application, so that the yield is greatly limited, the requirements of domestic and foreign markets can not be met, the price is relatively high, according to investigation, about 70 percent of colored porcelains can only adopt the traditional over-glaze decoration process operated manually.
In summary, the automatic production of ceramic under-glaze decoration is a need for development, and at present, for the under-glaze decoration of ceramics with simple structures such as flat plate and the like, the decoration can be performed only by spraying with the existing commonly used ink-jet printer, and for the irregular ceramic under-glaze decoration of ball, cylinder, cone and the like, the painting with the existing ink-jet printer cannot be performed due to the structural particularity, so that the development of a decoration machine capable of performing the under-glaze decoration of the ceramic products with different properties is urgent.
Disclosure of Invention
The present invention is directed to a multi-layer ceramic painting device to solve the above problems.
In order to achieve the purpose, the invention provides the following technical scheme:
a multi-layer ceramic colored drawing device comprises a plane moving frame, a main control frame and an operation table; a first motor is arranged on the left half part of the operating platform bottom plate; a clamping plate is arranged on the right side of the first motor; a left top plate is arranged on the right side of the clamping plate; an output shaft is welded at the center of the left side surface of the left top plate; a right top plate is arranged on the right side of the left top plate; a sliding seat is fixedly connected to the center of the right side surface of the right top plate; a clamping hydraulic ejector rod is inserted into the right port of the sliding seat; the clamping hydraulic ejector rod penetrates through the clamping plate, and a clamping hydraulic cylinder is arranged on the part of the clamping hydraulic ejector rod, which is on the right side of the clamping plate; a top block is welded below the clamping hydraulic cylinder; supporting rods are fixedly connected at four corners of the operating table; the top end of the supporting rod is welded with a main control frame; a PLC board is arranged on the right half part of the bottom plate of the master control frame; a plurality of signal wires are connected to the left side surface of the PLC board; the PLC board is connected with a hydraulic controller through a signal wire; the right side surface of the hydraulic controller is connected with a power transmission line; the hydraulic controller is connected with a Z-axis hydraulic cylinder through a power transmission line; a Z-axis hydraulic push rod is arranged in the Z-axis hydraulic cylinder; the bottom end of the Z-axis hydraulic push rod is fixedly welded on the top plate of the plane moving frame; sliding sleeves are welded at the joints of the four side walls of the plane moving frame; y-axis sliding grooves are welded on the front side wall and the rear side wall of the plane moving frame; the Y-axis sliding groove is connected with a Y-axis hydraulic cylinder through a hydraulic controller; a Y-axis hydraulic push rod is inserted into the Y-axis hydraulic cylinder; the front end of the Y-axis hydraulic push rod is fixedly connected with a Y-axis slide block; the lower half part of the Y-axis sliding block extends out of the Y-axis sliding groove, and the bottom end of the Y-axis sliding block is welded with the X-axis sliding groove; the two ends of the X-axis sliding groove are in curved seal connection with clamping grooves; the X-axis sliding groove is connected with an X-axis hydraulic cylinder through a hydraulic controller; an X-axis hydraulic push rod is inserted into the X-axis hydraulic cylinder; an X-axis sliding block is fixedly welded at the left end of the X-axis hydraulic push rod; the bottom end of the X-axis sliding block is welded with a second motor; the second motor is connected with a driven disc through an output shaft; a plurality of fixing steel bars are connected to the circumferential annular surface of the driven disc at equal intervals; the driven disc is connected with a rotating ring through a fixed steel bar; the rotating ring is provided with an electromagnet; a hanging ring is arranged above the rotating ring; a plurality of paint bottles are arranged on the material hanging ring; a material conveying pipe is inserted in a bottle cap at the bottom end of the paint bottle; the bottom end of the material conveying pipe is inserted into the pen tube; the top end of the pen tube is connected with a spring; the top end of the spring is connected to the limiting frame; an iron ring is stuck on the pen tube; the bottom end of the pen tube is connected with a pen point through threads.
As a further scheme of the invention: the output shaft penetrates through the clamping plate, and the left end of the output shaft is inserted into the first motor.
As a further scheme of the invention: the bottom end of the top block is welded on the bottom plate of the operating platform.
As a further scheme of the invention: the signal line penetrates through the bottom plate of the master control frame and the top plate of the plane moving frame.
As a further scheme of the invention: the top end of the Z-axis hydraulic cylinder is welded on the top plate of the master control frame, and the bottom end of the Z-axis hydraulic cylinder penetrates through the bottom plate of the master control frame.
As a further scheme of the invention: the sliding sleeve is sleeved on the supporting rod.
As a further scheme of the invention: the clamping grooves are welded on the left side wall and the right side wall of the plane moving frame.
As a further scheme of the invention: hang material ring and pass through fixed billet and second motor fixed connection.
As a still further scheme of the invention: the limiting frame is welded on the hanging ring.
Compared with the prior art, the invention has the beneficial effects that:
the ceramic painting device is simple in structure and convenient and fast to use, ceramic products to be processed can be firmly clamped by arranging the front top plate and the rear top plate on the operation table, the plurality of paint bottles and the pen points are arranged on the hanging ring, so that the device can use various colors at one time, the selection and replacement of paints with different colors are realized by virtue of the electromagnet and the iron ring, the continuous movement of the pen points in the space can be realized by virtue of the plane moving frame and the Z-axis hydraulic cylinder, the whole operation can be accurately carried out by virtue of the arrangement of the PLC (programmable logic controller) plate, the ceramic painting operation can be quickly completed by virtue of a plurality of arrangements of the device, the efficiency is far higher than that of the traditional manual painting, and the ceramic painting device.
Drawings
Fig. 1 is a schematic structural diagram of a multilayer ceramic painting device.
Fig. 2 is a schematic structural diagram of a front view of a multilayer ceramic painting device.
Fig. 3 is a schematic structural diagram of a side view of a planar moving frame in a multi-layer ceramic painting apparatus.
Fig. 4 is a schematic structural diagram of a material hanging ring in a multi-layer ceramic color-drawing device.
Fig. 5 is a schematic structural diagram of a bottom view of a material hanging ring in a multi-layer ceramic color-drawing device.
Fig. 6 is a schematic structural diagram of an operation process in a multi-layer ceramic painting device.
In the figure: 1-PLC board, 2-signal line, 3-plane moving frame, 4-X axis hydraulic push rod, 5-X axis hydraulic cylinder, 6-card slot, 7-sliding sleeve, 8-clamping hydraulic cylinder, 9-top block, 10-clamping hydraulic push rod, 11-sliding base, 12-right top plate, 13-left top plate, 14-output shaft, 15-clamping plate, 16-first motor, 17-painting brush device, 18-X axis sliding block, 19-X axis sliding groove, 20-Y axis sliding block, 21-Y axis sliding groove, 22-Z axis hydraulic push rod, 23-hydraulic controller, 24-support rod, 25-total control frame, 26-power line, 27-Z axis hydraulic cylinder, 28-operation table, 29-Y axis hydraulic cylinder, 30-Y axis hydraulic push rod, 31-paint bottle, 32-material conveying pipe, 33-pen tube, 34-rotating selecting ring, 35-pen head, 36-electromagnet, 37-iron ring, 38-limit frame, 39-second motor, 40-fixed steel bar, 41-driven disc and 42-spring.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Referring to fig. 1-6, a multi-layer ceramic painting device includes a planar moving frame 3, a main control frame 25 and an operation table 28; a first motor 16 is arranged on the left half part of the bottom plate of the operating platform 28; a clamping plate 15 is arranged on the right side of the first motor 16; a left top plate 13 is arranged on the right side of the clamping plate 15; an output shaft 14 is welded at the center of the left side surface of the left top plate 13; the output shaft 14 penetrates through the clamping plate 15, and the left end of the output shaft is inserted into the first motor 16; a right top plate 12 is arranged on the right side of the left top plate 13; the right top plate 12 and the left top plate 13 are matched for use, and ceramics to be processed which can be clamped between the two elements can be clamped; a sliding seat 11 is fixedly connected to the center of the right side surface of the right top plate 12; a clamping hydraulic mandril 10 is inserted into the right port of the sliding seat 11; the clamping hydraulic ejector rod 10 penetrates through the clamping plate 15, and a clamping hydraulic cylinder 8 is arranged on the right side of the clamping plate 15; the clamping hydraulic cylinder 8 can push the clamping hydraulic ejector rod 10 to move leftwards to drive the right top plate 12 to move; a top block 9 is welded below the clamping hydraulic cylinder 8; the bottom end of the top block 9 is welded on the bottom plate of the operating platform 28; the four corners of the operating table 28 are fixedly connected with supporting rods 24; the top end of the support rod 24 is welded with a master control frame 25; the right half part of the bottom plate of the master control frame 25 is provided with a PLC board 1 for controlling the elements used by the device; a plurality of signal wires 2 are connected to the left side surface of the PLC board 1; the signal wire 2 penetrates through the bottom plate of the total control frame 25 and the top plate of the plane moving frame 3; the PLC board 1 is connected with a hydraulic controller 23 through a signal wire 2, and can control the stretching of the hydraulic cylinder; the right side surface of the hydraulic controller 23 is connected with a power transmission line 26; the hydraulic controller 23 is connected with a Z-axis hydraulic cylinder 27 through a power line 26; the top end of the Z-axis hydraulic cylinder 27 is welded on the top plate of the master control frame 25, and the bottom end of the Z-axis hydraulic cylinder penetrates through the bottom plate of the master control frame 25 and is used for controlling the drawing device of the device to move in the vertical direction; a Z-axis hydraulic push rod 22 is arranged in the Z-axis hydraulic cylinder 27; the bottom end of the Z-axis hydraulic push rod 22 is fixedly welded on the top plate of the plane moving frame 3; a sliding sleeve 7 is welded at the joint of the four side walls of the plane moving frame 3; the sliding sleeve 7 is sleeved on the supporting rod 24, so that the plane moving frame 3 can not deviate when moving up and down; y-axis sliding grooves 21 are welded on the front side wall and the rear side wall of the plane moving frame 3; the Y-axis sliding groove 21 is connected with a Y-axis hydraulic cylinder 29 through a hydraulic controller 23, and controls the drawing device of the device to move back and forth; a Y-axis hydraulic push rod 30 is inserted into the Y-axis hydraulic cylinder 29; the front end of the Y-axis hydraulic push rod 30 is fixedly connected with a Y-axis slide block 20; the lower half part of the Y-axis sliding block 20 extends out of a Y-axis sliding groove 21, and the bottom end of the Y-axis sliding block is welded with an X-axis sliding groove 19; two ends of the X-axis sliding groove 19 are connected with clamping grooves 6 in a curved sealing manner; the clamping grooves 6 are welded on the left side wall and the right side wall of the plane moving frame 3; the X-axis sliding groove 19 is connected with an X-axis hydraulic cylinder 5 through a hydraulic controller 23, and controls the drawing device of the device to move left and right; an X-axis hydraulic push rod 4 is inserted into the X-axis hydraulic cylinder 5; an X-axis sliding block 18 is fixedly welded at the left end of the X-axis hydraulic push rod 4; the bottom end of the X-axis sliding block 18 is welded with a second motor 39; the second motor 39 is connected with a driven disc 41 through an output shaft 14; a plurality of fixing steel bars 40 are connected to the circumferential annular surface of the driven disc 41 at equal intervals; the driven disc 41 is connected with the rotating ring 34 through a fixed steel bar 40; an electromagnet 36 is arranged on the rotating ring 34; a hanging ring 17 is arranged above the rotating ring 34; the hanging ring 17 is fixedly connected with a second motor 39 through a fixed steel bar 40; a plurality of paint bottles 31 are arranged on the hanging ring 17, and the paint bottles are used for containing the paint used for painting on the porcelain; a material conveying pipe 32 is inserted into a bottle cap at the bottom end of the paint bottle 31; the bottom end of the material conveying pipe 32 is inserted into the pen tube 33; the top end of the pen tube 33 is connected with a spring 42; the top end of the spring 42 is connected to the limiting frame 38; the limiting frame 38 is welded on the hanging ring 17; an iron ring 37 is stuck on the pen tube 33; the iron ring 37 drives the pen tube 33 to move downwards under the electromagnetic action of the electromagnet 36; the bottom end of the pen tube 33 is connected with a pen point 35 through threads and used for drawing on porcelain.
The working principle of the invention is as follows: before ceramic color drawing operation is started, ceramic to be processed is placed between a left top plate 13 and a right top plate 12 on an operation table 28, then a clamping hydraulic cylinder 8 is started to stably clamp the ceramic to be processed, then a PLC board 1 is started, through a preset program in the PLC board 1, an X-axis hydraulic cylinder 5, a Y-axis hydraulic cylinder 29 and a Z-axis hydraulic cylinder 27 are controlled by a hydraulic controller 23 to adjust the position of a pen point in a space, a second motor 39 is used for rotating to select pen points 35 with different colors, and a first motor 16 is used for rotating the porcelain to enable the part which is not colored drawn to be upward so that the pen points 35 can be colored drawn.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims (9)

1. A multi-layer ceramic colored drawing device comprises a plane moving frame (3), a master control frame (25) and an operation table (28); the device is characterized in that a first motor (16) is arranged on the left half part of the bottom plate of the operating table (28); a clamping plate (15) is arranged on the right side of the first motor (16); a left top plate (13) is arranged on the right side of the clamping plate (15); an output shaft (14) is welded at the center of the left side surface of the left top plate (13); a right top plate (12) is arranged on the right side of the left top plate (13); a sliding seat (11) is fixedly connected to the center of the right side surface of the right top plate (12); a clamping hydraulic ejector rod (10) is inserted into a right port of the sliding seat (11); the clamping hydraulic ejector rod (10) penetrates through the clamping plate (15), and a clamping hydraulic cylinder (8) is arranged on the right side of the clamping plate (15); a top block (9) is welded below the clamping hydraulic cylinder (8); the four corners of the operating table (28) are fixedly connected with supporting rods (24); the top end of the supporting rod (24) is welded with a master control frame (25); a PLC board (1) is arranged on the right half part of the bottom plate of the master control frame (25); the left side surface of the PLC board (1) is connected with a plurality of signal wires (2); the PLC board (1) is connected with a hydraulic controller (23) through a signal wire (2); the right side surface of the hydraulic controller (23) is connected with a power transmission line (26); the hydraulic controller (23) is connected with a Z-axis hydraulic cylinder (27) through a power transmission line (26); a Z-axis hydraulic push rod (22) is arranged in the Z-axis hydraulic cylinder (27); the bottom end of the Z-axis hydraulic push rod (22) is fixedly welded on the top plate of the plane moving frame (3); a sliding sleeve (7) is welded at the joint of the four side walls of the plane moving frame (3); y-axis sliding grooves (21) are welded on the front side wall and the rear side wall of the plane moving frame (3); the Y-axis sliding groove (21) is connected with a Y-axis hydraulic cylinder (29) through a hydraulic controller (23); a Y-axis hydraulic push rod (30) is inserted into the Y-axis hydraulic cylinder (29); the front end of the Y-axis hydraulic push rod (30) is fixedly connected with a Y-axis slide block (20); the lower half part of the Y-axis sliding block (20) extends out of a Y-axis sliding groove (21), and the bottom end of the Y-axis sliding block is welded with an X-axis sliding groove (19); two ends of the X-axis sliding groove (19) are connected with clamping grooves (6) in a curved sealing manner; the X-axis sliding groove (19) is connected with an X-axis hydraulic cylinder (5) through a hydraulic controller (23); an X-axis hydraulic push rod (4) is inserted into the X-axis hydraulic cylinder (5); an X-axis sliding block (18) is fixedly welded at the left end of the X-axis hydraulic push rod (4); a second motor (39) is welded at the bottom end of the X-axis sliding block (18); the second motor (39) is connected with a driven disc (41) through an output shaft (14); a plurality of fixing steel bars (40) are connected to the circumferential annular surface of the driven disc (41) at equal intervals; the driven disc (41) is connected with a rotating ring (34) through a fixed steel bar (40); an electromagnet (36) is arranged on the rotating ring (34); a hanging ring (17) is arranged above the rotating ring (34); a plurality of paint bottles (31) are arranged on the hanging ring (17); a material conveying pipe (32) is inserted in a bottle cap at the bottom end of the paint bottle (31); the bottom end of the material conveying pipe (32) is inserted into the pen tube (33); the top end of the pen tube (33) is connected with a spring (42); the top end of the spring (42) is connected to the limiting frame (38); an iron ring (37) is stuck on the pen tube (33); the bottom end of the pen tube (33) is connected with a pen point (35) through threads.
2. The multilayer ceramic painting device according to claim 1, wherein the output shaft (14) passes through the clamping plate (15) and is inserted at its left end into the first motor (16).
3. The multilayer ceramic painting device according to claim 1, wherein the bottom end of the top block (9) is welded to the bottom plate of the operating table (28).
4. The multilayer ceramic painting device according to claim 1, wherein the signal line (2) penetrates through the bottom plate of the total control frame (25) and the top plate of the planar moving frame (3).
5. The multilayer ceramic painting device as claimed in claim 1, wherein the top end of the Z-axis hydraulic cylinder (27) is welded to the top plate of the overall control frame (25), and the bottom end of the Z-axis hydraulic cylinder penetrates through the bottom plate of the overall control frame (25).
6. The multilayer ceramic painting device according to claim 1, wherein the sliding sleeve (7) is sleeved on the support rod (24).
7. The multilayer ceramic painting device according to claim 1, wherein the locking grooves (6) are welded on the left and right side walls of the planar moving frame (3).
8. The multi-layer ceramic painting device according to claim 1, wherein the hanging ring (17) is fixedly connected to the second motor (39) through a fixing steel bar (40).
9. The multilayer ceramic painting device according to claim 1, wherein the limiting frame (38) is welded to the hanging ring (17).
CN201711434019.7A 2017-12-26 2017-12-26 Multi-level ceramic colored drawing device Active CN108145837B (en)

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Application Number Priority Date Filing Date Title
CN201711434019.7A CN108145837B (en) 2017-12-26 2017-12-26 Multi-level ceramic colored drawing device

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Application Number Priority Date Filing Date Title
CN201711434019.7A CN108145837B (en) 2017-12-26 2017-12-26 Multi-level ceramic colored drawing device

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CN108145837B true CN108145837B (en) 2020-05-01

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CN110255473B (en) * 2019-06-19 2021-03-05 江苏中饮机械有限公司 Vacuumizing device of waterline filling machine
CN112123529A (en) * 2020-09-23 2020-12-25 安徽青花坊瓷业股份有限公司 Pigment injection apparatus in ceramic processing later stage
CN113603508A (en) * 2021-08-09 2021-11-05 北京电子科技职业学院 Processing device for cultural and creative product containing traditional elements

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU977202A1 (en) * 1981-05-22 1982-11-30 Центральное Специальное Проектно-Конструкторское Технологическое Бюро Министерства Легкой Промышленности Усср Apparatus for decorating ceramic articles
CN102358081A (en) * 2011-10-18 2012-02-22 黄承明 Special-shaped ceramic under-glaze color painting machine
CN205522993U (en) * 2016-04-11 2016-08-31 张兴岳 Colored drawing device
CN206277831U (en) * 2016-08-26 2017-06-27 梅州南源陶瓷厂 A kind of Ceramic manufacturing picture-drawing device
CN206614639U (en) * 2017-03-07 2017-11-07 醴陵佳盈贸易有限公司 A kind of ceramic edge fringing glazing device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU977202A1 (en) * 1981-05-22 1982-11-30 Центральное Специальное Проектно-Конструкторское Технологическое Бюро Министерства Легкой Промышленности Усср Apparatus for decorating ceramic articles
CN102358081A (en) * 2011-10-18 2012-02-22 黄承明 Special-shaped ceramic under-glaze color painting machine
CN205522993U (en) * 2016-04-11 2016-08-31 张兴岳 Colored drawing device
CN206277831U (en) * 2016-08-26 2017-06-27 梅州南源陶瓷厂 A kind of Ceramic manufacturing picture-drawing device
CN206614639U (en) * 2017-03-07 2017-11-07 醴陵佳盈贸易有限公司 A kind of ceramic edge fringing glazing device

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