CN108129624B - Molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant and preparation method thereof - Google Patents

Molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant and preparation method thereof Download PDF

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CN108129624B
CN108129624B CN201711476214.6A CN201711476214A CN108129624B CN 108129624 B CN108129624 B CN 108129624B CN 201711476214 A CN201711476214 A CN 201711476214A CN 108129624 B CN108129624 B CN 108129624B
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molybdenum
flame retardant
phosphorus
melamine
phosphate
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CN108129624A (en
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国世鹏
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Qingdao De Innovation Materials Co Ltd
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Qingdao De Innovation Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G12/00Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08G12/02Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
    • C08G12/26Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
    • C08G12/30Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with substituted triazines
    • C08G12/32Melamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/10Encapsulated ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3009Sulfides

Abstract

The invention discloses a molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant and a preparation method thereof, and provides a synergistic intumescent flame retardant which integrates an acid source, a gas source and a carbon source into a whole and is formed by in-situ growth of a triazine ring polymer on the surface of nano molybdenum disulfide and molybdenum phosphate.

Description

Molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant and preparation method thereof
Technical Field
The invention relates to the technical field of high-molecular flame retardance, and particularly relates to a molybdenum-phosphorus-nitrogen hybrid synergistic intumescent flame retardant and a preparation method thereof.
Background
Two-dimensional molybdenum disulfide is considered as a very promising inorganic nano flame retardant, but the flame retardant effect of the two-dimensional molybdenum disulfide used in polymers is not ideal. The common method is to simply mix molybdenum disulfide and other flame retardants and apply the mixture to a polymer, and although the flame retardant effect can be improved to a certain extent, the nano flaky molybdenum disulfide has poor compatibility with the polymer, cannot be well dispersed in a polymer material, and is difficult to well disperse, so that the mechanical property of a matrix polymer is damaged.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a molybdenum-phosphorus-nitrogen hybrid synergistic intumescent flame retardant and a preparation method thereof.
In order to achieve the purpose, the invention provides the following technical scheme:
the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant comprises the following components in percentage by mass:
12 to 15 percent of molybdenum disulfide
20 to 35 percent of melamine
40 to 60 percent of formaldehyde solution
9 to 20 percent of melamine phosphate
4 to 20 percent of molybdenum phosphate.
Preferably, the molybdenum disulfide nanosheet has fineness of 1000-.
Preferably, the concentration of the formaldehyde solution is 30% to 60%.
Preferably, the melamine phosphate is one or a combination of several of melamine cyanurate, melamine orthophosphate, dimelamine phosphate, melamine pyrophosphate and melamine polyphosphate.
Preferably, the molybdenum phosphate is an open framework or a compact structure with molecular sieves or zeolites.
A method for preparing the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant comprises the following steps:
(1) soaking molybdenum disulfide in phosphoric acid for 1-3 hours, and then washing with deionized water for 3-5 times;
(2) melamine and formaldehyde solution are put into a reactor, stirred at the speed of 300-500r/min and heated to 80 ℃, and after the mixed solution is completely transparent, the pH value is adjusted to 7-8 by 1M triethylamine;
(3) adding the molybdenum disulfide treated by the phosphoric acid, melamine phosphate and molybdenum phosphate into the solution obtained in the step (2) according to the proportion, stirring at the speed of 1000-1500r/min, controlling the temperature at 80 ℃ and the pH value at 7-8;
(4) after reacting for 5-8 hours, transferring the mixed solution obtained in the step (3) into an open container, dropwise adding phosphoric acid to adjust the pH value to 4-6, and then heating for 3-5 minutes by using microwaves;
(5) and taking out the cured sample, and crushing and grinding to obtain the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant.
The application aims to modify triazine polymer grafted on the surface of flaky molybdenum disulfide in situ and prepare the synergistic intumescent flame retardant by assisting the phosphate flame retardant, so that the mechanical property of the polymer is enhanced, and the advantages of small smoke generation amount and small toxic gas are achieved. The melamine resin with a triazine structure is selected to carry out in-situ crosslinking reaction on the surface of nano molybdenum disulfide to grow into an annular or cage-shaped structure, melamine phosphate and molybdenum phosphate are coated to form an integral structure, and a high-efficiency intumescent flame retardant integrating an acid source, a gas source and a carbon source is formed. The flame retardant mechanism is as follows: melamine phosphate and molybdenum phosphate are decomposed at about 200-300 ℃, the generated phosphoric acid catalyzes a matrix to form carbon, the generated nitrogen has no smoke toxicity, and the nitrogen can be used as a safe foaming agent to block oxygen, so that an excellent flame retardant effect is achieved, and the melamine phosphate and molybdenum phosphate can be widely applied to PP plastics and organic foam products. In order to facilitate use and transportation, the flame retardant and polypropylene can be compounded into flame-retardant master batches.
The invention has the following beneficial effects:
1. through reasonable design, melamine flame-retardant polymer components are successfully grafted and crosslinked in situ on the surface of two-dimensional molybdenum disulfide, and a truly synergistic intumescent flame retardant is prepared in a mode of in-situ reaction and cladding, so that the defects of each flame-retardant component are effectively overcome, the compatibility of the flame-retardant component with plastics is improved, the mechanical strength is enhanced, and the flame-retardant effect is obviously improved;
2. the method is simple and easy to implement and convenient for expanding production.
Detailed Description
In order to make the technical solutions of the present invention better understood, the following description is provided clearly and completely, and other similar embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present application based on the embodiments in the present application.
Example 1:
the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant comprises the following components in percentage by mass:
12 percent of molybdenum disulfide
23 percent of melamine
50 percent of formaldehyde solution
Melamine orthophosphate 15%
5 percent of molybdenum phosphate
Wherein, the fineness of the molybdenum disulfide is 1000 meshes of nano-sheets, and the pH value is 7. The concentration of the formaldehyde solution was 30% (volume percent). The molybdenum phosphate has a molecular sieve type open framework structure.
A method for preparing the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant comprises the following steps:
(1) soaking molybdenum disulfide in phosphoric acid for 1 hour, and then washing with deionized water for 3 times;
(2) putting melamine and formaldehyde solution into a reactor, stirring at the speed of 300r/min, heating to 80 ℃, and adjusting the pH value to 7 by using 1M triethylamine after the mixed solution is completely transparent;
(3) adding the molybdenum disulfide treated by phosphoric acid, melamine phosphate and molybdenum phosphate into the solution obtained in the step (2) in proportion, stirring at the speed of 1000r/min, controlling the temperature at 80 ℃, and controlling the pH value to 7;
(4) after 5 hours of reaction, transferring the mixed solution obtained in the step (3) into an open container, dropwise adding phosphoric acid to adjust the pH value to 4, and then heating for 3 minutes by using microwaves;
(5) and taking out the cured sample, and crushing and grinding to obtain the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant.
Through thermogravimetric analysis, the initial decomposition temperature of the flame retardant is 255 ℃, the fastest thermal weight loss temperature is 375 ℃, the mass residue at 800 ℃ is 49%, and the mass residue at 1000 ℃ is 45.2%.
Example 2:
the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant comprises the following components in percentage by mass:
14 percent of molybdenum disulfide
Melamine 21.2%
Formaldehyde solution 46.2%
Dimelamine phosphate 15%
5 percent of molybdenum phosphate
Wherein, the fineness of the molybdenum disulfide is 2500 meshes of the nanosheet, and the pH value is 8. The concentration of the formaldehyde solution was 60% (volume percent). Molybdenum phosphate has a zeolite-type open framework structure.
A method for preparing the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant comprises the following steps:
(1) soaking molybdenum disulfide in phosphoric acid for 3 hours, and then washing with deionized water for 5 times;
(2) putting melamine and formaldehyde solution into a reactor, stirring at the speed of 500r/min, heating to 80 ℃, and adjusting the pH value to 7 by using 1M triethylamine after the mixed solution is completely transparent;
(3) adding the molybdenum disulfide treated by phosphoric acid, melamine phosphate and molybdenum phosphate into the solution obtained in the step (2) in proportion, stirring at the speed of 1500r/min, controlling the temperature at 80 ℃ and controlling the pH value at 8;
(4) after 7 hours of reaction, transferring the mixed solution obtained in the step (3) into an open container, dropwise adding phosphoric acid to adjust the pH value to 5, and then heating for 4 minutes by using microwaves;
(5) taking out the solidified sample, crushing and grinding to obtain the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant
Through thermogravimetric analysis, the initial decomposition temperature of the flame retardant is 245 ℃, the fastest thermal weight loss temperature is 346 ℃, the mass residue at 800 ℃ is 47%, and the mass residue at 1000 ℃ is 44.6%.
Example 3:
the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant comprises the following components in percentage by mass:
15 percent of molybdenum disulfide
Melamine 21%
40 percent of formaldehyde solution
8 percent of melamine polyphosphate
Melamine cyanurate 12%
4 percent of molybdenum phosphate
Wherein, the fineness of the molybdenum disulfide is 2000 meshes of nano-sheets, and the pH value is 9. The concentration of the formaldehyde solution was 50% (volume percent). The molybdenum phosphate has a compact structure.
A method for preparing the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant comprises the following steps:
(1) soaking molybdenum disulfide in phosphoric acid for 2 hours, and then washing with deionized water for 4 times;
(2) putting melamine and formaldehyde solution into a reactor, stirring at the speed of 400r/min, heating to 80 ℃, and adjusting the pH value to 8 by using 1M triethylamine after the mixed solution is completely transparent;
(3) adding the molybdenum disulfide, melamine polyphosphate, melamine cyanurate and molybdenum phosphate which are treated by phosphoric acid into the solution obtained in the step (2) according to the proportion, stirring at the speed of 1300r/min, controlling the temperature at 80 ℃ and the pH value at 7;
(4) after reacting for 8 hours, transferring the mixed solution obtained in the step (3) into an open container, dropwise adding phosphoric acid to adjust the pH value to 6, and then heating for 5 minutes by using microwaves;
(5) and taking out the cured sample, and crushing and grinding to obtain the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant.
Through thermogravimetric analysis, the initial decomposition temperature of the flame retardant is 251 ℃, the fastest thermal weight loss temperature is 360 ℃, the mass residue at 800 ℃ is 50.3%, and the mass residue at 1000 ℃ is 45.8%.
Comparative experiment:
the flame retardants obtained in examples 1, 2 and 3 and pure molybdenum disulfide were added to PP plastic in a proportion of 10% (mass percentage) for comparative experiments, and extrusion granulation was carried out to obtain flame retardant master batches. The oxygen index results are given in table 1 below:
TABLE 1
Item Example 1 Example 2 Example 3 Adding molybdenum disulfide separately Pure PP
Tensile Strength/N 405 402 405 391 380
Oxygen index/% 29 28 29 20 17
The table shows that the flame retardant effect of the product of the embodiment on the matrix material is obvious, and the reinforcing effect is obvious, because the compatibility of the product of the embodiment and the matrix material is improved, the influence of poor dispersibility of molybdenum disulfide on the strength of the composite material is effectively compensated.
The invention provides a synergistic intumescent flame retardant which integrates an acid source, a gas source and a carbon source and is formed by in-situ growth of a triazine ring polymer on the surface of nano molybdenum disulfide and molybdenum phosphate.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (5)

1. The molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant is characterized by comprising the following components in percentage by mass:
12 to 15 percent of molybdenum disulfide
20 to 35 percent of melamine
40 to 60 percent of formaldehyde solution
9 to 20 percent of melamine phosphate
4 to 20 percent of molybdenum phosphate
The method for preparing the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant comprises the following steps:
(1) soaking molybdenum disulfide in phosphoric acid for 1-3 hours, and then washing with deionized water for 3-5 times;
(2) melamine and formaldehyde solution are put into a reactor, stirred at the speed of 300-500r/min and heated to 80 ℃, and after the mixed solution is completely transparent, the pH value is adjusted to 7-8 by 1M triethylamine;
(3) adding the molybdenum disulfide treated by the phosphoric acid, melamine phosphate and molybdenum phosphate into the solution obtained in the step (2) according to the proportion, stirring at the speed of 1000-1500r/min, controlling the temperature at 80 ℃ and the pH value at 7-8;
(4) after reacting for 5-8 hours, transferring the mixed solution obtained in the step (3) into an open container, dropwise adding phosphoric acid to adjust the pH value to 4-6, and then heating for 3-5 minutes by using microwaves;
(5) and taking out the cured sample, and crushing and grinding to obtain the molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant.
2. The molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant of claim 1, which is characterized in that the molybdenum disulfide has nanosheets with fineness of 1000-2500 meshes and pH value of 7-9.
3. The molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant of claim 1, wherein the concentration of the formaldehyde solution is 30% -60%.
4. The molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant of claim 1, wherein the melamine phosphate is one or a combination of melamine orthophosphate, dimelamine phosphate, melamine pyrophosphate and melamine polyphosphate.
5. The molybdenum phosphorus nitrogen hybrid intumescent flame retardant of claim 1, wherein the molybdenum phosphate is an open framework or a compact structure with molecular sieves or zeolites.
CN201711476214.6A 2017-12-29 2017-12-29 Molybdenum-phosphorus-nitrogen hybrid intumescent flame retardant and preparation method thereof Active CN108129624B (en)

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CN109942891B (en) * 2019-03-12 2020-03-06 江南大学 Phosphorus-nitrogen-zinc two-dimensional supermolecule coated molybdenum disulfide hybrid flame retardant and application thereof
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JPS5624423A (en) * 1979-08-03 1981-03-09 Kanegafuchi Chem Ind Co Ltd New polymer havine triazing ring and its preparation
CN103819735A (en) * 2014-03-03 2014-05-28 中国科学院青岛生物能源与过程研究所 Inflatable graphite/melamine salt synergic intumescent flame retardant and preparation method thereof

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JPS5624423A (en) * 1979-08-03 1981-03-09 Kanegafuchi Chem Ind Co Ltd New polymer havine triazing ring and its preparation
CN103819735A (en) * 2014-03-03 2014-05-28 中国科学院青岛生物能源与过程研究所 Inflatable graphite/melamine salt synergic intumescent flame retardant and preparation method thereof

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