CN108126922B - High-speed cylinder battery cleaning machine - Google Patents
High-speed cylinder battery cleaning machine Download PDFInfo
- Publication number
- CN108126922B CN108126922B CN201611094140.5A CN201611094140A CN108126922B CN 108126922 B CN108126922 B CN 108126922B CN 201611094140 A CN201611094140 A CN 201611094140A CN 108126922 B CN108126922 B CN 108126922B
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- section
- chain group
- conveying
- assembly
- conveying chain
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- 238000004140 cleaning Methods 0.000 title claims abstract description 69
- 230000007704 transition Effects 0.000 claims abstract description 58
- 239000007788 liquid Substances 0.000 claims abstract description 28
- 238000001035 drying Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 37
- 239000007921 spray Substances 0.000 claims description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 238000005507 spraying Methods 0.000 claims description 23
- 238000005520 cutting process Methods 0.000 claims description 11
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 9
- 230000003449 preventive effect Effects 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 4
- 238000007602 hot air drying Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 239000000872 buffer Substances 0.000 description 7
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 210000000959 ear middle Anatomy 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000012487 rinsing solution Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005802 health problem Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a high-speed cylindrical battery cleaning machine which comprises a frame and a conveying assembly, wherein a feeding end and a discharging end are arranged on the frame, a cleaning section, a rinsing section, a drying section and an oiling section are sequentially arranged between the feeding end and the discharging end, the conveying assembly comprises a first conveying chain group, a second conveying chain group and a transition section arranged between the first conveying chain group and the second conveying chain group, the first conveying chain group sequentially passes through the cleaning section, the rinsing section and the drying section, and the second conveying chain group sequentially passes through the oiling section. In this embodiment, the first conveyor chain group and the second conveyor chain group are separated, and when the first conveyor chain group and the second conveyor chain group are circularly conveyed, the cleaning liquid of the cleaning section and the rinsing liquid of the rinsing section are prevented from being polluted by the rust-preventive oil, so that the functions of the cleaning liquid and the rinsing liquid can be fully exerted.
Description
Technical Field
The invention relates to the technical field of battery cleaning, in particular to a high-speed cylindrical battery cleaning machine.
Background
After the lithium battery is filled with the liquid and sealed, a small amount of electrolyte remains on the surface of the battery, and if the battery is not cleaned in time, the battery shell can be corroded, so that the battery is easy to rust and even scrapped. In the conventional battery cleaning process, most of the processes are to manually clean and scrub the surface of the battery with cloth. In the prior art, in order to solve the efficiency and the health problem of workers in the traditional process, an automatic cleaning machine is used for cleaning the battery, the automatic cleaning machine is used for loading the battery into a cleaning basket, the battery is placed into a cleaning tank for soaking and cleaning, then the battery is placed into a drying tank for centralized drying, and the battery is oiled and rust-proof after drying, so that the automatic cleaning and drying of the battery can be realized, the cleaning efficiency is higher, the workers do not need to directly contact the battery in the cleaning process, and the production environment is good.
The battery is cleaned and dried and is required to be oiled and rust-proof, a special oiling device is arranged in the prior art, and a part of battery cleaning devices integrate three processes of cleaning, drying and oiling, so that the battery is cleaned, dried and oiled in one step, and has higher cleaning efficiency. However, the conventional cleaning machine with the oiling function is easy to cause rust preventive oil to pollute cleaning liquid due to the fact that the battery is conveyed through the conveying chain.
Disclosure of Invention
The invention aims to provide a high-speed cylindrical battery cleaning machine, and aims to solve the problem that in the prior art, rust-proof oil pollutes cleaning liquid due to circulating transmission of a transmission chain.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a high-speed cylinder battery cleaning machine, includes frame and conveying subassembly, set up feed end and discharge end in the frame, the feed end with set gradually between the discharge end washs district section, rinsing district section, dry district section and fat liquoring district section, conveying subassembly include first conveying chain group, second conveying chain group and set up in first conveying chain group with changeover portion between the second conveying chain group, first conveying chain group passes in proper order wash the district section rinsing district section with dry district section, second conveying chain group passes the fat liquoring district section.
Optionally, the transition section is provided with a bridge mechanism for receiving the batteries on the first conveyor chain group and conveying to the second conveyor chain group.
Optionally, the bridge mechanism includes a transition plate with two ends respectively connected to the first conveyor chain group and the second conveyor chain group.
Optionally, the first conveyor chain group comprises two rows of conveyor chains, and the second conveyor chain group comprises two rows of conveyor chains.
Optionally, a sorting mechanism for sorting one row of batteries into two rows of batteries is arranged on the feeding end.
Optionally, the cleaning section is provided with a brush assembly and a first spray assembly, and the frame is further provided with a first water tank for supplying cleaning liquid to the first spray assembly.
Optionally, still be provided with between the washing section with the rinsing section and be used for the spray rinsing section of battery, the spray rinsing section sets up spray rinsing subassembly and is used for the first wind of blowing water after the spray rinsing and cuts the subassembly, spray rinsing subassembly connection first water tank, still be provided with on the frame and be used for to first wind cuts the subassembly and supply with the high-pressure air's of high-pressure air.
Optionally, the rinsing section sets gradually second spraying subassembly and is used for rinsing the back second wind and cuts the subassembly of blowing water, the second wind is cut the subassembly and is connected high-pressure fan, still be provided with on the frame to the second spraying subassembly is supplied with the second water tank of rinsing liquid.
Optionally, the drying section is provided with an air knife assembly, and the frame is further provided with a hot air blower for supplying high-pressure hot air flow to the air knife assembly.
Optionally, the oiling section is provided with an oiling component and a hot air drying component for drying rust preventive oil in sequence.
The invention has the beneficial effects that:
the utility model provides a high-speed cylinder battery cleaning machine, includes frame and conveying subassembly, set up feed end and discharge end in the frame, the feed end with set gradually between the discharge end washs district section, rinsing district section, dry district section and fat liquoring district section, conveying subassembly include first conveying chain group, second conveying chain group and set up in first conveying chain group with changeover portion between the second conveying chain group, first conveying chain group passes in proper order wash district section with dry district section, second conveying chain group passes the fat liquoring district section. The first conveyor chain set is used for conveying the batteries through the cleaning section and the drying section, and the second conveyor chain set is used for conveying the batteries through the oiling section, and meanwhile, the transition section receives the batteries conveyed by the first conveyor chain set and conveys the batteries to the second conveyor chain set. In the whole process flow, the battery is firstly subjected to a water environment, and is conveyed into an oil environment through a transition section after being dried, and as the conveying assembly is divided into a first conveying chain group and a second conveying chain group by the transition section, water in the water environment cannot be brought into the oil environment by the battery and the first conveying chain group, and oil in the oil environment only stays in an oiling section and cannot be brought into the water environment by the second conveying chain group. In this embodiment, the first conveying chain set and the second conveying chain set are separated, and when the first conveying chain set and the second conveying chain set are circularly conveyed, rust-preventive oil can be effectively prevented from entering the cleaning section and the rinsing section, so that rust-preventive oil is prevented from polluting cleaning liquid of the cleaning section and rinsing liquid of the rinsing section, and the functions of the cleaning liquid and the rinsing liquid can be fully exerted.
Drawings
FIG. 1 is a schematic view of a high-speed cylindrical battery cleaner according to an embodiment of the present invention;
FIG. 2 is a schematic view of a partial structure of a transfer assembly according to an embodiment of the present invention;
fig. 3 is an enlarged view of a partial area a in fig. 1;
fig. 4 is an enlarged view of a partial area B in fig. 1;
fig. 5 is an enlarged view of a partial area C in fig. 1;
fig. 6 is an enlarged view of a partial area D in fig. 1;
FIG. 7 is an enlarged view of the partial area E of FIG. 1;
fig. 8 is an enlarged view of a partial area F in fig. 1;
FIG. 9 is a schematic diagram of a bridge mechanism according to an embodiment of the present invention;
FIG. 10 is a side view of a bridge mechanism in an embodiment provided by the present invention;
FIG. 11 is a front view of a bridge mechanism in an embodiment provided by the present invention;
fig. 12 is a schematic structural view of a sorting mechanism according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It should be noted that, in this embodiment, terms of left, right, up, down, etc. are merely relative concepts or references to normal use states of the product, and should not be construed as limiting.
If the terms "first", "second", etc. are used to define the components in this embodiment, those skilled in the art will recognize that: the use of "first" and "second" is used merely to facilitate distinguishing between components and not otherwise stated, and does not have a special meaning.
As shown in fig. 1 and 2, the present embodiment further provides a high-speed cylindrical battery cleaning machine using the bridge mechanism 180, which includes a frame 100 and a conveying assembly 200, wherein a feeding end 110 and a discharging end 120 are disposed on the frame 100, a cleaning section 130, a rinsing section 140, a drying section 150 and an oiling section 160 are sequentially disposed between the feeding end 110 and the discharging end 120, the conveying assembly 200 includes a first conveying chain set 210, a second conveying chain set 220 and a transition section 230 disposed between the first conveying chain set 210 and the second conveying chain set 220, the first conveying chain set 210 sequentially passes through the cleaning section 130, the rinsing section 140 and the drying section 150, and the second conveying chain set 220 passes through the oiling section 160.
The first conveyor set 210 is used to convey the batteries 300 through the washing section 130 and the drying section 150, while the second conveyor set 220 conveys the batteries 300 through the oiling section 160, while the transition section 230 receives the batteries 300 conveyed by the first conveyor set 210 and conveys the batteries 300 to the second conveyor set 220. In the whole process flow, the battery 300 is firstly transported to the oil environment through the transition section 230 after being dried, and because the transport assembly 200 is divided into the first transport chain set 210 and the second transport chain set 220 by the transition section 230, water in the water environment is not brought into the oil environment by the battery 300 and the first transport chain set 210, and oil in the oil environment only stays in the oiling section 160 and is not brought into the water environment by the second transport chain set 220. In this embodiment, the first conveyor chain set 210 and the second conveyor chain set 220 are separated, and when the first conveyor chain set 210 and the second conveyor chain set 220 are circularly conveyed, the rust-preventive oil can be effectively prevented from entering the cleaning section 130 and the rinsing section 140, and further the rust-preventive oil is prevented from polluting the cleaning solution of the cleaning section 130 and the rinsing solution of the rinsing section 140, so that the effects of the cleaning solution and the rinsing solution can be fully exerted.
As shown in fig. 9, 10 and 11, the transition section 230 is provided with a bridge mechanism 180 for receiving and conveying articles between the first conveyor chain set 210 and the second conveyor chain set 220. The bridge mechanism 180 of the present embodiment is suitable for conveying cylindrical easily rolled objects or long easily sliding objects. The upstream conveying assembly and the downstream conveying assembly take the first conveying chain set 210 and the second conveying chain set 220 as examples, and the bridging mechanism 180 includes a transition plate 181 for receiving the articles of the first conveying chain set 210 and transiting to the second conveying chain set 220, where the transition plate 181 is obliquely disposed in this embodiment, a higher end of the transition plate 181 is connected to the first conveying chain set 210, and a lower end of the transition plate 181 is connected to the second conveying chain set 220, so that the articles can automatically move from the first conveying chain set 210 to the second conveying chain set 220 along the transition plate 181. The bridge mechanism 180 further includes a fixing frame 182 and a swing member 183 disposed on the fixing frame 182 for blocking the object from being transferred and adjusting the posture of the object, the upper end of the swing member 183 is hinged to the fixing frame 182, and the lower end of the swing member 183 is disposed above the transition plate 181. The distance between the lower end of the swing member 183 and the transition plate 181 is smaller than the size of the object, and when the transition plate 181 conveys the object, the lower end of the swing member 183 is collided, and the swing member 183 blocks the travel of the object by using the gravity of the swing member. When the transition plate 181 receives an article from the first conveyor chain group 210, the article is easily skewed and is not in an exact posture. When the posture of the object entering the transition plate 181 is normal, the object may integrally collide with the swing piece 183 and push the swing piece 183 to swing backward, the object passing through the swing piece 183 when the swing piece 183 swings backward to a position allowing the object to pass through; when the object enters the transition plate 181 in an improper posture, the object must first collide with the swing member 183 when moving to the swing member 183, relatively, the swing member 183 receives a small impact force, and the swing member 183 swings slightly backward, at this time, the distance from the lower end of the swing member 183 to the transition plate 181 is still smaller than the size of the object, and the object cannot pass through the swing member 183. The swing member 183 buffers the impact force of the primary collision by swinging backward, the other end of the object collides against the swing member 183 after the primary collision, the object completely abuts against the swing member 183 during the secondary collision, at this time, the object integrally pushes the swing member 183 to continue swinging until the distance from the lower end of the swing member 183 to the transition plate 181 is equal to or greater than the width of the object, and the object passes through the swing member 183. Before the primary collision, the object is in an inclined state and is not parallel to the swinging piece 183, the object is not easy to deviate due to the advancing gesture, after the secondary collision, the object can be parallel or nearly parallel to the swinging piece 183, the object can continuously move in a more correct gesture, a good gesture adjusting effect is achieved, and smooth transition of the object is facilitated. In the present embodiment, if the rebound is strong when the object collides with the swing member 183, a third or fourth collision may occur, but the case where the object is completely abutted against the swing member 183 at the time of the last collision always occurs, and at this time, the object passes through the swing member 183 as in the second collision described above. In this embodiment, the posture of the object is not necessarily adjusted to be parallel to the swinging member 183, and for an object that is not parallel to the swinging member 183, the swinging member 183 can buffer the impact force of one end of the object by swinging backward by itself, or can swing backward continuously when the swinging member 183 is impacted once, and the object has a certain posture adjusting effect by the swinging member 183 before the second impact.
Further, the swinging member 183 may be a swinging plate hinged to the fixing frame 182 or a chain link 1831 hinged to the fixing frame 182, the swinging member 183 may further include at least two chain links 1831 connected in a hinged manner, the uppermost chain link 1831 is hinged to the fixing frame 182, the lowermost chain link 1831 is disposed above the transition plate 181, and in this embodiment, it is preferable that the swinging member 183 is provided with 3 chain links 1831. The swinging member 183 includes a plurality of links 1831, which increases the cushioning effect of the swinging member 183 and increases the effect of the swinging member 183 for adjusting the posture of the object. Meanwhile, the swinging member 183 is provided with a plurality of links 1831 to reduce the thrust required by the articles passing through the swinging member 183, the thrust required by the articles passing through the swinging member 183 is derived from the component force of gravity of the articles along the inclined direction of the transition plate 181, and the thrust required by the articles passing through the swinging member 183 is smaller so as to reduce the inclined angle of the transition plate 181, thereby enabling the articles to be more stably transited to the second conveyor chain group 220. The link 1831 may be specifically configured as a link plate with adjacent link plates being hingedly connected.
Further, the transition plate 181 is provided with a buffer structure 1811, and the buffer structure 1811 can buffer the object and reduce the travelling speed of the object, and can also adjust the travelling posture of the object. In this embodiment, the buffer structure 1811 may be a groove perpendicular to the object travelling direction or a protrusion perpendicular to the object travelling direction. The length of the grooves and protrusions is at least greater than the width of the channel occupied by the object while traveling, and more preferably, the length of the grooves and protrusions is equal to the width of the transition plate 181. The preferred buffer structure of this embodiment is a recess, which facilitates the mounting and securing of the baffle 184 hereinafter.
Further, the fixing frame 182 includes a hanging shaft 1821 and a hanging plate 1822, the hanging shaft 1821 is disposed above the traveling path of the object and fixed on the hanging plate 1822, and the upper end of the swing member 183 is hinged to the hanging shaft 1821. Specifically, the uppermost link 1831 is hinged to the suspension shaft 1821, the swing member 183 naturally sags, and the lowermost link 1831 is disposed above the transition plate 181.
Further, the hanging plate 1822 is provided with a first long hole 18221, one end of the hanging shaft 1821 is provided with threads, one end of the hanging shaft 1821 is connected with a nut in a threaded manner through the first long hole 18221, and one end of the hanging shaft 1821 is detachably fixed to the first long hole 18221 through the nut. The first long hole 18221 is parallel to the transition plate 181 and parallel to the object conveying direction, and when the position of the swing member 183 is required to be adjusted, the nut can be unscrewed slightly and then the swing member 183 is moved along the first long hole 18221, that is, the swing member 183 is moved along the object conveying direction by the swing member 1821, so that the effect of changing the position of the swing member 183 is achieved.
Further, the hanging plate 1822 is provided with a second long hole 18222, a bolt is arranged in the second long hole 18222, the hanging plate 1822 is detachably fixed by the bolt, the hanging plate 1822 can be moved up and down by unscrewing the bolt, and the height of the hanging plate 1822 relative to the transition plate 181 can be adjusted. The hanging plate 1822 is detachably fixed to the transition plate 181 through the second long hole 18222, and in this embodiment, the hanging plate 1822 is indirectly fixed to the transition plate 181 through other structures, such as the fixing to the baffle 184 mentioned herein, and the hanging plate 1822 is detachably fixed to a side wall of one of the baffles 184. Adjusting the height of the hanging plate 1822 allows the height of the swing 183 to be changed, and allows the swing 183 to accommodate different sized objects. More importantly, changing the height of the oscillating piece 183 also changes the thrust required for the object to pass through the oscillating piece 183, and by fine tuning the height of the oscillating piece 183, the oscillating piece 183 has a different passing thrust.
Further, two parallel baffles 184 are disposed on the transition plate 181, the two baffles 184 separate the passage of the conveyed object, and the lower end of the swinging member 183 is disposed between the two baffles 184. The two baffles 184 limit the conveying path of the object, and have better posture adjustment effect in combination with the swinging member 183. In an alternative embodiment of the baffle 184, a groove (not shown) extending along the object conveying direction is provided on the transition plate 181, and two ends of the groove respectively butt against the first conveying chain set 210 and the second conveying chain set 220, and the objects travel in the groove.
Further, the bridge 180 further includes a bracket 185 for fixing the baffle 184, specifically, the bracket 185 is an "L" shaped folded plate, and the baffle 184 is vertically disposed on the transition plate 181 and matches the shape of the "L" shaped folded plate. The support 185 is divided into two parts by taking the fold line of the L-shaped folded plate as a boundary, one part of the support 185 is clung to the side surface of the baffle 184 and fixedly connected with the baffle 184, the other part of the support 185 is parallel to or clung to the transition plate 181, and the support 185 is provided with a third long hole 1851 for adjusting the distance between the two baffles 184. The third long hole 1851 is perpendicular to the baffle 184, a bolt in threaded connection with the transition plate 181 is disposed in the third long hole 1851, and the bracket 185 is detachably fixed to the transition plate 181 through the third long hole 1851. Loosening the bolts in the third slot 1851 can easily adjust the position of the bracket 185 to change the spacing between the two baffles 184, so that the baffles 184 can adapt to objects of different sizes.
Further, the bridge mechanism 180 further includes a connecting shaft 186 and two fixing lugs 187 for fixing the connecting shaft 186, the transition plate 181 is fixed on the connecting shaft 186, and the fixing lugs 187 are connected to the first conveying chain set 210 or the second conveying chain set 220. The connecting shaft 186 can be a long shaft, and two fixing lugs 187 are arranged at two ends of the connecting shaft 186; the connecting shaft 186 may also be two coaxial stub shafts, one end of each stub shaft is connected to the transition plate 181, and the other end of each stub shaft is fixed to the fixing lug 187.
Further, the fixing lugs 187 include an ear plate 1871 and a vertically disposed fixing plate 1872, the fixing plate 1872 is provided with a fourth long hole 18721, the fixing plate 1872 is fixed to the first conveying chain set 210 or the second conveying chain set 220 through the fourth long hole 18721, and at the same time, the fixing plate 1872 also moves up and down through the fourth long hole 18721, the height of the fixing plate 1872 is adjusted, and thus the overall height of the gap bridge mechanism 180 is adjusted. The ear plate 1871 is provided with a mounting hole 18711 with a gap, the ear plate 1871 is further provided with a bolt (not labeled in the figure) for adjusting the gap, the size of the gap is adjusted through the bolt, the diameter of the mounting hole 18711 is changed, the ear plate 1871 can be locked with the connecting shaft 186 by tightening the bolt, and the inclination angle of the transition plate 181 can be adjusted manually or by means of a tool by slightly loosening the bolt. Other embodiments of the middle ear plate 1871 may also be provided, for example, the middle ear plate includes two clamping arms (not shown), each clamping arm is provided with a recess for fixing the connecting shaft 186, a screw for adjusting the distance between the clamping arms is further provided on each clamping arm, the distance between the clamping arms is changed to change the clamping force of the clamping arms on the connecting shaft 186, and the inclination angle of the transition plate 181 can be easily adjusted by appropriately unscrewing the screws.
Alternatively, the first conveyor chain set 210 includes two rows of conveyor chains and the second conveyor chain set 220 includes two rows of conveyor chains, by which the washer speed is increased. Specifically, the first conveyor chain set 210 and the second conveyor chain set 220 have the same structure, the first conveyor chain set 210 and the second conveyor chain set 220 respectively include three chains 211 arranged side by side, a roller 212 is arranged between two adjacent chains 211, the roller 212 moves along with the chains 211, a region between two adjacent rollers 212 is a position where the battery 300 is placed, wherein two adjacent chains 211 on one side and the roller 212 arranged between the two chains 211 form one row of conveyor chains, two adjacent chains 211 on the other side and the roller 212 arranged between the two chains 211 form the other row of conveyor chains, and each row of conveyor chains is a conveyor path for conveying the battery and conveys the battery. In other embodiments of the first conveyor chain set 210 and the second conveyor chain set 220, four chains 211 are included, arranged side by side, wherein two chains 211 form one row of conveyor chains and two other chains 211 form the other row of conveyor chains. In still another embodiment of the first conveyor chain set 210 and the second conveyor chain set 220, two chains 211 disposed side by side may be further included, a roller 212 is disposed between the two chains 211, and a partition (not labeled in the figure) for separating one row of conveyor chains into two rows of conveyor paths is disposed above the roller 212. The first conveyor chain group 210 has drive sprockets (not shown) and driven sprockets (not shown) corresponding to the respective chains 211 at both ends, and the second conveyor chain group 220 has drive sprockets and driven sprockets corresponding to the respective chains 211 at both ends.
When the first conveyor chain set 210 and the second conveyor chain set 220 each include two rows of conveyor chains, the transition section 230 is provided with two bridge mechanisms 180 corresponding to the two rows of conveyor chains, and each transition plate 181 is provided with two baffles 184 corresponding to each row of conveyor chains to form a channel for conveying the battery.
The transition section 230 may further be provided with only one bridge mechanism 180, the transition plate 181 is provided with three or four baffles 184, when three baffles 184 are provided, the three baffles 184 are arranged side by side, each two adjacent baffles 184 may constitute a channel, when four baffles 184 are provided, the four baffles 184 are arranged side by side, wherein two baffles 184 on one side constitute a channel, and two baffles 184 on the other side constitute another channel. Two swinging members 183 are provided on the suspension shaft 1821 to correspond to the two passages, respectively.
Optionally, the feeding end 110 is provided with a sorting mechanism 170, and the sorting mechanism 170 is used for sorting one row of batteries 300 into two rows of batteries 300.
As shown in fig. 12, in particular, the sorting mechanism 170 includes a sorting conveyor chain 171 and a pushing mechanism 172, the sorting conveyor chain 171 having a width larger than that of a single-row conveyor chain and being capable of conveying two rows of conveyor batteries simultaneously, and the pushing mechanism 172 is provided on the sorting conveyor chain 171 for pushing a part of the batteries 300 from one side of the sorting conveyor chain 171 to the other side of the sorting conveyor chain to sort the batteries from single-row conveyance to double-row conveyance. Specifically, the sorting conveyor chain 171 is further provided with a guard bar 173, a notch is further provided on the guard bar 173, and the guard bar 173 separates the sorting conveyor chain 171, so that the sorting conveyor chain 171 forms a double-row conveyor path. The batteries 300 are fed in a single row to one row of the conveying paths of the sorting conveying chain 171, and the pushing mechanism 172 pushes the single-row batteries 300 from the notch to the other conveying path of the sorting conveying chain 171, so that double-row conveying is finally formed. The sorting conveyor chain 171 is connected with the first conveyor chain group 210, and the sorting conveyor chain 171 and the first conveyor chain group 210 can be connected through the bridge mechanism 180; when the first conveyor chain set 210 includes only two chains 211 arranged side by side, the first conveyor chain set 210 may extend below the pushing mechanism 172, and the sorting mechanism 170 includes only the pushing mechanism 172, i.e., the sorting mechanism 170 sorts the batteries 300 directly on the first conveyor chain set 210. The pushing mechanism 172 is an air pressure push rod, a hydraulic push rod or a motor screw rod mechanism.
The batteries sequentially pass through the sorting mechanism 170, the first conveying chain set 210, the bridge passing mechanism 180 and the second conveying chain set 220, and the second conveying chain set 220 conveys the batteries 300 to the discharging end 120, and as the cleaning machine of the embodiment has a higher cleaning speed, the double-row batteries 300 can be directly discharged to two sets of downstream devices respectively.
Optionally, as shown in fig. 3, the cleaning section 130 is provided with a brush assembly 131 and a first spray assembly 132, and the frame 100 is further provided with a first water tank 101 for supplying cleaning liquid to the first spray assembly 132. Specifically, in the present embodiment, the cleaning section 130 is provided with a plurality of groups of brush assemblies 131 and a plurality of groups of first spray assemblies 132, the first spray assemblies 132 include a first nozzle 1321 and a first spray pipe 1322, the first spray pipe 1322 is disposed above the brush assemblies 131 and connected to the first water tank 101, and the first nozzle 1321 is mounted on the first spray pipe 1322 and is used for spraying cleaning liquid to the brush assemblies 131 and the battery 300. Each brush assembly 131 includes a brush wheel 1311 having bristles on a circumferential surface, when the first conveyor chain group 210 and the second conveyor chain group 220 are provided with two rows of conveyor chains, the brush assembly 131 may be provided with one brush wheel 1311, the brush wheel 1311 is sleeved on a rotating shaft (not shown) driven by a motor (not shown), the length of the brush wheel 1311 is greater than or equal to the width of the first conveyor chain group 210, and the brush wheel 1311 covers the two rows of conveyor chains simultaneously; the brush assembly 131 may further be provided with two brush wheels 1311, the two brush wheels 1311 are sleeved on the same rotating shaft, and the two brush wheels 1311 brush the batteries 300 on one row of the conveying chains.
Optionally, as shown in fig. 3 and fig. 4, a spraying section 190 for spraying the battery 300 is further disposed between the cleaning section 130 and the rinsing section 140, the spraying section 190 is sequentially provided with a spraying component 191 and a first air-cutting component 192 for spraying water after spraying, the spraying component 191 is connected with the first water tank 101, the rack 100 is further provided with a high-pressure fan 102, the first air-cutting component 192 is connected with the high-pressure fan 102, and high-pressure air is supplied to the first air-cutting component 192 through the high-pressure fan 102. In the spray section 190, the spray assembly 191 sprays a cleaning liquid having a certain pressure to the battery 300, and the battery is cleaned by the impact of water flow to further clean the brushed battery 300, so that the rinsing section 140 can rinse the battery 300 more cleanly. Specifically, the spray assembly 191 includes a second nozzle 1911 and a second spray pipe 1912, the second spray pipe 1912 is fixed above the first conveyor chain group 210 in the spray section 190 and is connected to the first water tank 101, and the second nozzle 1911 is mounted on the second spray pipe 1912 and is used for spraying the cleaning liquid to the battery 300, in this embodiment, the spraying pressure of the cleaning liquid in the spray process is about 0.1-1.2 Mpa. The first air-cutting assembly 192 includes a first air duct 1921 and a first air nozzle 1922 disposed on the first air duct 1921, the first air duct 1921 is fixed above the first conveyor chain group 210 in the spray section 190, and high-speed air is sprayed to the battery 300 on the first conveyor chain group 210 through the first air nozzle 1922 so as to quickly blow off the surface of the battery 300 below the first air nozzle 1922 and the cleaning liquid water drops on the surface of the first conveyor chain group 210, so that cleaning liquid on the surface of the battery 300 and cleaning on the surface of the first conveyor chain group 210 are reduced, and the cleaning liquid enters the rinsing section 140, and pollution of the cleaning liquid to the rinsing liquid is reduced.
Optionally, as shown in fig. 5 and 6, the rinsing section 140 is provided with a second spray assembly 141 and a second air-cutting assembly 142 for blowing water after rinsing in sequence, the second air-cutting assembly 142 is connected with the high-pressure fan 102, and the rack 100 is further provided with a second water tank 103 for supplying water to the second spray assembly 141. Specifically, the second spray assembly 141 includes a third spray nozzle 1411 and a third spray nozzle 1412, the third spray nozzle 1412 being fixed above the first conveyor chain group 210 in the rinsing section 140 and connected to the second water tank 103, the third spray nozzle 1411 being mounted on the third spray nozzle 1412 for spraying the rinsing liquid toward the battery 300, and in this embodiment, the spraying pressure of the cleaning liquid of the rinsing process is about 0.1 to 1.2Mpa. The second air-cutting assembly 142 includes a second air duct 1421 and a second air nozzle 1422 disposed on the second air duct 1421, wherein the second air duct 1421 is fixed above the first conveyor chain group 210 in the rinsing section 140, and high-speed air is sprayed to the batteries 300 on the first conveyor chain group 210 through the second air nozzle 1422 so as to quickly blow off the surface of the batteries 300 below the second air nozzle 144 and the rinsing liquid droplets on the surface of the first conveyor chain group 210, so that the drying speed can be increased when the batteries 300 enter the drying section.
Optionally, as shown in fig. 7, the drying section 150 is provided with an air knife assembly 151, and the rack 100 is further provided with a hot air blower 104 for supplying high-pressure hot air flow to the air knife assembly 151, and the hot air blower 104 may supply high-pressure air flow with a temperature higher than 100 ℃. The air knife assembly 151 includes a third air duct 1511 and a plurality of third air nozzles 1512 fixed on the third air duct 1511, the length direction of the third air duct 1511 is the same as the conveying direction of the first conveying chain set 210, and the third air nozzles 1512 are distributed along the conveying direction of the first conveying chain set 210, so that each battery 300 can sequentially pass through the drying of each third air nozzle 1512, and therefore the drying section 150 of the embodiment has a higher drying effect.
Alternatively, as shown in fig. 8, an oiling member 161 and a hot air drying member 162 for drying rust preventive oil are provided in this order in the oiling section 160. Specifically, the oiling assembly 161 includes an oil pump (not shown) and an oil nozzle 1611, the oil pump is connected to the oil nozzle 1611, the oil nozzle 1611 is fixed above the second conveyor chain group 220 in the oiling section 160, and the oil nozzle 1611 is used to spray oil to the battery 300 passing under the oil nozzle 1611. The frame 100 is further provided with an oil drum (not shown), and the oil drum is connected to an oil pump. The hot air drying assembly 162 can accelerate the drying speed of the rust preventive oil, and can enable the double-row batteries 300 to be respectively transmitted to the two sets of film sleeving mechanisms.
Further, a sensor (not shown) for sensing the battery 300 passing under the oil nozzle 1611 is disposed in the oiling section 160, and when the sensor senses the oil nozzle 1611 passing by the battery 300, the oil nozzle 1611 automatically starts to spray the anti-rust oil, and the anti-rust oil is not operated when no battery passes by, so that the anti-rust oil saving effect is good.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (8)
1. The high-speed cylindrical battery cleaning machine comprises a frame and a conveying assembly, wherein a feeding end and a discharging end are arranged on the frame, a cleaning section, a rinsing section, a drying section and an oiling section are sequentially arranged between the feeding end and the discharging end, the high-speed cylindrical battery cleaning machine is characterized in that the conveying assembly comprises a first conveying chain group, a second conveying chain group and a transition section arranged between the first conveying chain group and the second conveying chain group, the first conveying chain group sequentially penetrates through the cleaning section, the rinsing section and the drying section, and the second conveying chain group sequentially penetrates through the oiling section;
the transition section is provided with a bridge passing mechanism for receiving the batteries on the first conveying chain group and conveying the batteries to the second conveying chain group;
the bridge crossing mechanism comprises a transition plate, wherein two ends of the transition plate are respectively connected with the first conveying chain group and the second conveying chain group;
the bridge crossing mechanism further comprises a fixing frame and a swinging piece arranged on the fixing frame and used for blocking the object from being transmitted and adjusting the posture of the object, the upper end of the swinging piece is hinged to the fixing frame, and the lower end of the swinging piece is arranged above the transition plate;
the fixing frame comprises a hanging shaft and a hanging plate, the hanging shaft is arranged above the travelling path of the object and is fixed on the hanging plate, and the upper end of the swinging piece is hinged to the hanging shaft;
the hanging plate is provided with a first long hole, one end of the hanging shaft is provided with threads, one end of the hanging shaft penetrates through the first long hole to be in threaded connection with a nut, and one end of the hanging shaft is detachably fixed to the first long hole through the nut;
the hanging plate is provided with a second long hole, a bolt is arranged in the second long hole, the hanging plate is detachably fixed through the bolt, the hanging plate can be moved up and down by unscrewing the bolt, and the height of the hanging plate relative to the transition plate can be adjusted;
the transition plate is provided with two parallel baffles which separate a passage for conveying objects, and the lower end of the swinging piece is arranged between the two baffles;
the bridge crossing mechanism further comprises a support used for fixing the baffle plates, the support is provided with a third long hole for adjusting the distance between the two baffle plates, a bolt in threaded connection with the transition plate is arranged in the third long hole, and the support is detachably fixed on the transition plate through the third long hole.
2. The high speed cylindrical battery cleaner of claim 1, wherein the first conveyor chain set comprises two rows of conveyor chains and the second conveyor chain set comprises two rows of conveyor chains.
3. A high-speed cylindrical battery cleaning machine according to claim 2, wherein a sorting mechanism for sorting one row of batteries into two rows of batteries is provided on the feed end.
4. A high speed cylindrical battery cleaner as claimed in any one of claims 1 to 3 wherein the cleaning section is provided with a brush assembly and a first spray assembly, the frame further being provided with a first water tank for supplying cleaning liquid to the first spray assembly.
5. The high-speed cylindrical battery cleaning machine according to claim 4, wherein a spraying section for spraying the battery is further arranged between the cleaning section and the rinsing section, the spraying section is provided with a spraying assembly and a first air cutting assembly for spraying water after spraying, the spraying assembly is connected with the first water tank, and a high-pressure fan for supplying high-pressure air to the first air cutting assembly is further arranged on the rack.
6. The high-speed cylindrical battery cleaning machine according to claim 5, wherein the rinsing section is sequentially provided with a second spraying assembly and a second air-cutting assembly for blowing water after rinsing, the second air-cutting assembly is connected with the high-pressure fan, and a second water tank for supplying rinsing liquid to the second spraying assembly is further arranged on the frame.
7. The high-speed cylindrical battery cleaner of claim 4, wherein the drying section is provided with an air knife assembly, and the frame is further provided with a hot air blower for supplying a high-pressure hot air flow to the air knife assembly.
8. A high speed cylindrical battery cleaner according to any one of claims 1 to 3, wherein the oiling section is provided with an oiling member and a hot air drying member for drying rust preventive oil in this order.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611094140.5A CN108126922B (en) | 2016-12-01 | 2016-12-01 | High-speed cylinder battery cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611094140.5A CN108126922B (en) | 2016-12-01 | 2016-12-01 | High-speed cylinder battery cleaning machine |
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| Publication Number | Publication Date |
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| CN108126922A CN108126922A (en) | 2018-06-08 |
| CN108126922B true CN108126922B (en) | 2024-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611094140.5A Active CN108126922B (en) | 2016-12-01 | 2016-12-01 | High-speed cylinder battery cleaning machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109622497B (en) * | 2018-12-28 | 2023-12-26 | 苏州磁星检测设备有限公司 | Electric automobile battery package support cleaning system |
| CN109759263A (en) * | 2019-01-19 | 2019-05-17 | 常德市佳鸿机械有限责任公司 | A kind of cleaning oiling machine production line |
| CN111463493B (en) * | 2020-04-16 | 2022-06-17 | 深圳市精朗联合科技有限公司 | Full-automatic liquid injection, glue sealing and cleaning production line for square power battery |
| CN111570363A (en) * | 2020-04-30 | 2020-08-25 | 惠州市多科达科技有限公司 | Automatic battery cleaning machine |
| CN113023253B (en) * | 2021-03-10 | 2022-01-14 | 江西九鼎动力新能源科技有限公司 | Battery self-cleaning air-dries device |
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| CN108126922A (en) | 2018-06-08 |
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