CN108126550A - A kind of cycle distributing chemical industry feed liquid dissolution equipment - Google Patents
A kind of cycle distributing chemical industry feed liquid dissolution equipment Download PDFInfo
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- CN108126550A CN108126550A CN201711433375.7A CN201711433375A CN108126550A CN 108126550 A CN108126550 A CN 108126550A CN 201711433375 A CN201711433375 A CN 201711433375A CN 108126550 A CN108126550 A CN 108126550A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/50—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
- B01F25/52—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle with a rotary stirrer in the recirculation tube
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/10—Dissolving using driven stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/15—Dissolving comprising constructions for blocking or redispersing undissolved solids, e.g. sieves, separators or guiding constructions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/93—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/86—Mixing heads comprising a driven stirrer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明公开了一种循环分散式化工料液溶解设备，包括混合罐体、旋转轴、旋转滤液筒和分散盘，所述混合罐体上部安装有投料斗和进液管，混合罐体底侧连接排液管，所述混合罐体内竖直安装有旋转轴，旋转轴上安装有旋转滤液筒和分散盘，所述旋转滤液筒由吸液孔、上固定盘、下固定盘、旋转滚筒、过滤网、褶皱滤芯、集液腔和进液孔组成，所述分散盘侧面设有若干分散叶片和出液孔；通过旋转轴带动旋转滤液筒和分散盘旋转，对混合腔体内料液进行搅拌、混合、循环搅动以及分散操作，其有效解决了物料与料液单一搅拌难以充分溶解混合的问题，混合腔体上部料液进入旋转滤液筒内，由此形成内循环，对物料与料液混合液进行连续搅拌，加快溶解混合效率。
The invention discloses a circulating and dispersed chemical material liquid dissolving equipment, which comprises a mixing tank, a rotating shaft, a rotating filtrate cylinder and a dispersing disc. The upper part of the mixing tank is equipped with a feeding hopper and a liquid inlet pipe. Connect the drain pipe, the mixing tank is vertically equipped with a rotating shaft, and a rotating filtrate cylinder and a dispersion plate are installed on the rotating shaft, and the rotating filtrate cylinder is composed of a suction hole, an upper fixed plate, a lower fixed plate, a rotating drum, It consists of a filter screen, a pleated filter element, a liquid collection chamber and a liquid inlet hole. The side of the dispersing disc is provided with a number of dispersing blades and liquid outlet holes; the rotating shaft drives the rotating filtrate cylinder and the dispersing disc to rotate to stir the liquid in the mixing chamber. , mixing, circulating agitation and dispersing operations, which effectively solve the problem that the material and the material liquid are difficult to fully dissolve and mix with a single stirring. The liquid is continuously stirred to speed up the dissolution and mixing efficiency.
Description
技术领域technical field
本发明涉及化工设备技术领域，具体是一种循环分散式化工料液溶解设备。The invention relates to the technical field of chemical equipment, in particular to a circulating and dispersed chemical material liquid dissolving equipment.
背景技术Background technique
目前，在化工生产过程中，化工原料进行溶解经常用到的溶解装置通常是由溶解釜内的搅拌轴和搅拌桨组成，电机带动搅拌轴转动，从而带动搅拌桨对物料进行搅拌使其溶解。由于普通的溶解釜搅拌桨搅拌范围有限，使得原料混合不均匀，速度慢，单一的搅拌方式无法在短时间内将大量原料均匀地混合完，往往存在物料溶解不充分的现象出现，无法实现罐体内料液的循环流动搅拌溶解，降低溶解混合效率。At present, in the chemical production process, the dissolving device often used for dissolving chemical raw materials is usually composed of a stirring shaft and a stirring paddle in a dissolution tank. The motor drives the stirring shaft to rotate, thereby driving the stirring paddle to stir and dissolve the material. Due to the limited stirring range of the stirring paddle in the ordinary dissolution kettle, the raw materials are mixed unevenly and the speed is slow. A single stirring method cannot mix a large amount of raw materials uniformly in a short time, and there is often a phenomenon that the materials are not fully dissolved, and the tank cannot be realized. The circulating flow of the feed liquid in the body stirs and dissolves, which reduces the efficiency of dissolution and mixing.
发明内容Contents of the invention
本发明的目的在于提供一种循环分散式化工料液溶解设备，以解决上述背景技术中提出的问题。The object of the present invention is to provide a circulating and dispersed chemical material liquid dissolving equipment to solve the problems raised in the above-mentioned background technology.
为实现上述目的，本发明提供如下技术方案：To achieve the above object, the present invention provides the following technical solutions:
一种循环分散式化工料液溶解设备，包括混合罐体、旋转轴、旋转滤液筒和分散盘，所述混合罐体上部安装有投料斗和进液管，混合罐体底侧连接排液管，所述混合罐体内竖直安装有旋转轴，旋转轴上安装有旋转滤液筒和分散盘，所述旋转滤液筒由吸液孔、上固定盘、下固定盘、旋转滚筒、过滤网、褶皱滤芯、集液腔和进液孔组成，所述分散盘侧面设有若干分散叶片和出液孔。A circulating and dispersed chemical material liquid dissolving equipment, including a mixing tank, a rotating shaft, a rotating filtrate cylinder and a dispersion plate, the upper part of the mixing tank is equipped with a feeding hopper and a liquid inlet pipe, and the bottom side of the mixing tank is connected to a liquid discharge pipe , a rotating shaft is vertically installed in the mixing tank, and a rotating filtrate cylinder and a dispersing disc are installed on the rotating shaft. It is composed of a filter element, a liquid collection chamber and a liquid inlet hole, and a number of dispersion blades and liquid outlet holes are arranged on the side of the dispersion plate.
作为本发明进一步的方案：所述混合罐体底部安装有减震支脚。As a further solution of the present invention: shock-absorbing feet are installed at the bottom of the mixing tank.
作为本发明进一步的方案：所述投料斗、进液管和排液管均与混合罐体内部的混合腔体连通。As a further solution of the present invention: the feeding hopper, the liquid inlet pipe and the liquid discharge pipe are all communicated with the mixing chamber inside the mixing tank.
作为本发明进一步的方案：所述旋转轴顶端连接电机，旋转轴为中空结构且内部设有导流腔体。As a further solution of the present invention: the top end of the rotating shaft is connected to a motor, and the rotating shaft is a hollow structure with a flow guide cavity inside.
作为本发明进一步的方案：所述旋转滚筒的表面设有若干吸液孔，旋转滚筒内部自外而内设有过滤网和褶皱滤芯。As a further solution of the present invention: the surface of the rotating drum is provided with a number of liquid suction holes, and the inside of the rotating drum is provided with a filter screen and a pleated filter core from the outside to the inside.
作为本发明进一步的方案：所述褶皱滤芯与旋转轴之间设为集液腔，集液腔内的旋转轴侧壁上开设有若干进液孔，进液孔与旋转轴内部导流腔体连通。As a further solution of the present invention: a liquid collecting chamber is set between the pleated filter element and the rotating shaft, and a number of liquid inlet holes are opened on the side wall of the rotating shaft in the liquid collecting chamber, and the liquid inlet holes and the inner diversion chamber of the rotating shaft connected.
作为本发明进一步的方案：所述若干分散叶片等间隔分布在分散盘侧面，分散叶片与分散盘侧壁之间形成30-60°夹角。As a further solution of the present invention: the plurality of dispersing blades are equally spaced on the side of the dispersing disc, and an included angle of 30-60° is formed between the dispersing blades and the side wall of the dispersing disc.
作为本发明进一步的方案：所述若干出液孔设置在分散叶片之间的分散盘侧壁上且与分散盘内部空腔连通，分散盘内部空腔与旋转轴内部导流腔体连通。As a further solution of the present invention: the plurality of liquid outlet holes are arranged on the side wall of the dispersing disc between the dispersing blades and communicate with the inner cavity of the dispersing disc, and the inner cavity of the dispersing disc communicates with the flow guide cavity inside the rotating shaft.
与现有技术相比，本发明的有益效果是：所述的一种循环分散式化工料液溶解设备，通过旋转轴带动旋转滤液筒和分散盘旋转，对混合腔体内料液进行搅拌、混合、循环搅动以及分散操作，其有效解决了物料与料液单一搅拌难以充分溶解混合的问题，混合腔体上部料液进入旋转滤液筒内，由此形成内循环，对物料与料液混合液进行连续搅拌，加快溶解混合效率。Compared with the prior art, the beneficial effects of the present invention are: the circulating and dispersed chemical liquid dissolving equipment drives the rotating filtrate cylinder and the dispersing disc to rotate through the rotating shaft, and stirs and mixes the liquid in the mixing chamber , circulating agitation and dispersing operations, which effectively solve the problem that the material and the material liquid are difficult to fully dissolve and mix with a single stirring. Continuous agitation speeds up the dissolution and mixing efficiency.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中旋转滤液筒的结构示意图。Fig. 2 is a schematic structural view of the rotating filtrate cartridge in the present invention.
图3为本发明中分散盘的结构示意图。Fig. 3 is a schematic diagram of the structure of the dispersion disc in the present invention.
图中：1-混合罐体、2-减震支脚、3-投料斗、4-进液管、5-排液管、6-电机、7-旋转轴、8-旋转滤液筒、81-吸液孔、82-上固定盘、83-下固定盘、84-旋转滚筒、85-过滤网、86-褶皱滤芯、87-集液腔、88-进液孔、9-分散盘、91-分散叶片、92-出液孔、10-混合腔体。In the figure: 1-mixing tank, 2-shock-absorbing feet, 3-feeding hopper, 4-inlet pipe, 5-discharge pipe, 6-motor, 7-rotating shaft, 8-rotating filtrate cartridge, 81-suction Liquid hole, 82-upper fixed plate, 83-lower fixed plate, 84-rotating drum, 85-filter, 86-pleated filter element, 87-liquid collection chamber, 88-inlet hole, 9-dispersing plate, 91-dispersing Blade, 92-liquid outlet, 10-mixing cavity.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1～3，本发明实施例中，一种循环分散式化工料液溶解设备，包括混合罐体1、旋转轴7、旋转滤液筒8和分散盘9，所述混合罐体1底部安装有减震支脚2，混合罐体1上部安装有投料斗3和进液管4，混合罐体1底侧连接排液管5，投料斗3、进液管4和排液管5均与混合罐体1内部的混合腔体10连通。Please refer to Figures 1 to 3. In the embodiment of the present invention, a circulating and dispersed chemical material liquid dissolving equipment includes a mixing tank 1, a rotating shaft 7, a rotating filtrate cylinder 8 and a dispersion disc 9. The bottom of the mixing tank 1 is Shock-absorbing feet 2 are installed, a feeding hopper 3 and a liquid inlet pipe 4 are installed on the upper part of the mixing tank body 1, and the bottom side of the mixing tank body 1 is connected with a liquid discharge pipe 5, and the feeding hopper 3, the liquid inlet pipe 4 and the liquid discharge pipe 5 are all connected with each other. The mixing cavity 10 inside the mixing tank 1 is in communication.
所述混合罐体1内竖直安装有旋转轴7，旋转轴7顶端连接电机6，旋转轴7为中空结构且内部设有导流腔体，用于料液的导流；所述旋转轴7上安装有旋转滤液筒8和分散盘9，所述旋转滤液筒8由吸液孔81、上固定盘82、下固定盘83、旋转滚筒84、过滤网85、褶皱滤芯86、集液腔87和进液孔88组成，旋转滚筒84的表面设有若干吸液孔81，旋转滚筒84内部自外而内设有过滤网85和褶皱滤芯86，实现对料液的逐级过滤，滤除未完全溶解的物料，褶皱滤芯86与旋转轴7之间设为集液腔87，集液腔87内的旋转轴7侧壁上开设有若干进液孔88，进液孔88与旋转轴7内部导流腔体连通，方便混合腔体10内料液依次通过吸液孔81、过滤网85、褶皱滤芯86、集液腔87、进液孔88进入导流腔体内。A rotating shaft 7 is vertically installed inside the mixing tank 1, and the top of the rotating shaft 7 is connected to a motor 6. The rotating shaft 7 is a hollow structure and is provided with a diversion cavity inside for diversion of the feed liquid; the rotating shaft 7 is equipped with a rotating filtrate cylinder 8 and a dispersion disc 9, and the rotating filtrate cylinder 8 is composed of a liquid suction hole 81, an upper fixed plate 82, a lower fixed plate 83, a rotating drum 84, a filter screen 85, a pleated filter element 86, and a liquid collection chamber. 87 and liquid inlet holes 88, the surface of the rotating drum 84 is provided with a number of liquid suction holes 81, and the inside of the rotating drum 84 is provided with a filter screen 85 and a pleated filter element 86 from the outside to the inside, so as to realize the step-by-step filtration of the feed liquid and filter out For materials that are not completely dissolved, a liquid collecting chamber 87 is set between the pleated filter element 86 and the rotating shaft 7, and a number of liquid inlet holes 88 are opened on the side wall of the rotating shaft 7 in the liquid collecting chamber 87, and the liquid inlet holes 88 and the rotating shaft 7 The internal diversion cavity is connected, so that the material liquid in the mixing cavity 10 enters the diversion cavity through the liquid suction hole 81, the filter screen 85, the pleated filter element 86, the liquid collection cavity 87, and the liquid inlet hole 88 in sequence.
所述分散盘9侧面设有若干分散叶片91和出液孔92，若干分散叶片91等间隔分布在分散盘9侧面，分散叶片91与分散盘9侧壁之间形成30-60°夹角，若干出液孔92设置在分散叶片91之间的分散盘9侧壁上且与分散盘9内部空腔连通，分散盘9内部空腔与旋转轴7内部导流腔体连通。The side of the dispersing disc 9 is provided with some dispersing blades 91 and liquid outlet holes 92, and several dispersing blades 91 are equally spaced on the side of the dispersing disc 9, forming an angle of 30-60° between the dispersing blades 91 and the side wall of the dispersing disc 9, A number of liquid outlet holes 92 are arranged on the side wall of the dispersing disc 9 between the dispersing blades 91 and communicate with the inner cavity of the dispersing disc 9 , and the inner cavity of the dispersing disc 9 communicates with the flow guide cavity inside the rotating shaft 7 .
使用时，旋转轴7驱动旋转滤液筒8和分散盘9高速旋转，分散盘9侧壁的若干分散叶片91将混合腔体10内料液向外侧拨动并将物料与料液进行搅拌加快溶解，与此同时，分散盘9内部料液由出液孔92离心甩出与混合腔体10内料液混合，与此同时，混合腔体10上部料液进入旋转滤液筒8内，由此形成内循环，对物料与料液混合液进行连续搅拌，加快溶解混合效率。When in use, the rotating shaft 7 drives the rotating filtrate cylinder 8 and the dispersion disc 9 to rotate at a high speed, and a number of dispersion vanes 91 on the side wall of the dispersion disc 9 move the material liquid in the mixing chamber 10 to the outside and stir the material and the material liquid to speed up the dissolution , at the same time, the material liquid inside the dispersion disc 9 is centrifugally thrown out from the liquid outlet hole 92 and mixed with the material liquid in the mixing chamber 10. Internal circulation, continuous stirring of the material and material-liquid mixture, to speed up the efficiency of dissolution and mixing.
需要特别说明的是，本申请中电机6、过滤网85和褶皱滤芯86为现有技术的应用，通过旋转轴7带动旋转滤液筒8和分散盘9旋转，对混合腔体10内料液进行搅拌、混合、循环搅动以及分散操作为本申请的创新点，其有效解决了物料与料液单一搅拌难以充分溶解混合的问题。It should be noted that the motor 6, the filter screen 85 and the pleated filter element 86 in the present application are applications of the prior art, and the rotating shaft 7 drives the rotating filtrate cylinder 8 and the dispersing disc 9 to rotate, and the material liquid in the mixing chamber 10 is processed. Stirring, mixing, circulating agitation and dispersing operations are the innovative points of this application, which effectively solve the problem that it is difficult to fully dissolve and mix the material and the material liquid with single stirring.
本发明并不局限于上述实施例，在本发明公开的技术方案的基础上，本领域的技术人员根据所公开的技术内容，不需要创造性的劳动就可以对其中的一些技术特征作出一些简单修改、等同变化与修饰，均属于本发明技术方案的范围内。The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some simple modifications to some of the technical features according to the disclosed technical content without creative work. , equivalent changes and modifications all belong to the scope of the technical solution of the present invention.
在本说明书的描述中，需要说明的是，除非另有明确的规定和限定，术语“设置”、“相连”及“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。In the description of this manual, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
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| CN108745241A (en) * | 2018-06-12 | 2018-11-06 | 蓬雪玲 | A kind of centrifugal mixing reactor of chemical industry |
| CN110898742A (en) * | 2019-12-17 | 2020-03-24 | 王凯 | Compounding device for soil restoration |
| CN112588136A (en) * | 2020-11-25 | 2021-04-02 | 重庆商勤禹水环境科技有限公司 | High-temperature melting waste salt dissolving device |
| CN114192040A (en) * | 2021-12-22 | 2022-03-18 | 徐州克林斯曼安防科技有限公司 | Production method of fire extinguishing agent suitable for lithium ion battery |
| CN114570239A (en) * | 2022-03-25 | 2022-06-03 | 唐山加百列生物科技有限公司 | Stirring and mixing device for deodorant preparation |
| CN117181039A (en) * | 2023-09-25 | 2023-12-08 | 中石化洛阳工程有限公司 | A kind of supercritical carbon dioxide catalytic cracking oil slurry mixing equipment |
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| CN108745241A (en) * | 2018-06-12 | 2018-11-06 | 蓬雪玲 | A kind of centrifugal mixing reactor of chemical industry |
| CN110898742A (en) * | 2019-12-17 | 2020-03-24 | 王凯 | Compounding device for soil restoration |
| CN110898742B (en) * | 2019-12-17 | 2021-12-17 | 山西交控生态环境股份有限公司 | Compounding device for soil restoration |
| CN112588136A (en) * | 2020-11-25 | 2021-04-02 | 重庆商勤禹水环境科技有限公司 | High-temperature melting waste salt dissolving device |
| CN112588136B (en) * | 2020-11-25 | 2022-07-12 | 重庆商勤禹水环境科技有限公司 | High-temperature melting waste salt dissolving device |
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| CN114570239A (en) * | 2022-03-25 | 2022-06-03 | 唐山加百列生物科技有限公司 | Stirring and mixing device for deodorant preparation |
| CN117181039A (en) * | 2023-09-25 | 2023-12-08 | 中石化洛阳工程有限公司 | A kind of supercritical carbon dioxide catalytic cracking oil slurry mixing equipment |
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