CN1081245A - Divisional design procedure for electrical control of refrigeration equipment - Google Patents

Divisional design procedure for electrical control of refrigeration equipment Download PDF

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Publication number
CN1081245A
CN1081245A CN 92105577 CN92105577A CN1081245A CN 1081245 A CN1081245 A CN 1081245A CN 92105577 CN92105577 CN 92105577 CN 92105577 A CN92105577 A CN 92105577A CN 1081245 A CN1081245 A CN 1081245A
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China
Prior art keywords
control
socket
defrost
binding post
control section
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Pending
Application number
CN 92105577
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Chinese (zh)
Inventor
张立京
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COMMERCIAL MACHINERY FACTORY BEIJING
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COMMERCIAL MACHINERY FACTORY BEIJING
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Priority to CN 92105577 priority Critical patent/CN1081245A/en
Publication of CN1081245A publication Critical patent/CN1081245A/en
Pending legal-status Critical Current

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Abstract

The present invention is divided into main control, defrost control, air-cooler control, four parts of two-shipper group control with the electrical equipment control of refrigeration plant and manufactures and designs respectively, connect with connector between this four part, all sensors, indicator lamp and display board etc. also all are connected on these four control sections in the connector mode.And the control output adopts more powerful DC relay directly to drive load with three contact form outputs.Compared with prior art, it is low and be convenient to maintenance that direct labor's labour intensity, distribution board line standard, fault rate that assembling is come out can be replaced, can be alleviated to the product that each producer produces by method of the present invention design mutually, and adopt three contact form control outputs to save A.C. contactor (auxiliary reclay) control loop, thereby simplified circuit, provide cost savings, fault rate is descended widely.

Description

Divisional design procedure for electrical control of refrigeration equipment
The present invention relates to the method for designing of refrigeration plant electrical control part, specifically, is that electrical equipment control with refrigeration plant has been divided into four parts and manufactures and designs respectively, then the method for designing that combines and use with connector on request.
At present, there are many problems in the electrical equipment control of the refrigeration plant of China, electric elements are also varied, particularly temperature controller is multifarious especially, from the electronic type that develops into of fluid pressure formula, develop the multifunction electronic temperature controller then again, what have has an automatic defrosting function, what have both has an automatic defrosting function, has air-cooler time-delay control function again; And every kind of branch that the band display is arranged and be not with explicit device.Now, each producer does not use unified standard as yet, and the product design of producing has nothing in common with each other, and the temperature control that has display needs again to be installed on the face version.Make the Electrical Appliances Designing disunity of various refrigeration plants like this, interchangeability is very poor between the various products, gives to produce and maintenance causes very big difficulty.
Analyze after further study and find, because the situation of refrigeration industry is not understood by the producer of production temperature control, the personnel of refrigeration industry do not go to be concerned about the internal structure of temperature control again, no matter causing the electronic temperature control of what function all is with the control output of single-contact miniature relay as temperature controller, refrigeration industry is used A.C. contactor (auxiliary reclay), electrothermal relay etc. again, connect a control loop, contact by A.C. contactor (auxiliary reclay) connects load (compressor again, electric heating tube, air-cooler etc.).Formed dual control loop.
Because the variation of refrigeration plant, (as the refrigerator) of calandria arranged, finned evaporator (as glass cabinet, opening wide cabinet) is arranged, also have (as the air-cooled freezer) of air-cooler formula.The start-stop that only needs the control compressor that has; What have has an electric-heating defrosting device, also need control the break-make of electric heating tube; In air cooling refrigeration equipment, need control compressor, electric heating tube, air-cooler three parts.Also some refrigeration plant is two refrigeration compressor set (as freezing dumpling machine, the PL8 freezer), and two units must be subjected to the control of a temperature control.
For satisfying of the requirement of various refrigeration plants to electrical equipment control, has uniformity preferably again, so propose a kind of method for designing of refrigeration plant electrical equipment control split combination, the product that each producer produces by this method design, when producing refrigeration plant, can alleviate working strength of workers, increase work efficiency, and circuit is simple, fault rate is low, easy to maintenance.Unified design can be replaced mutually.Purpose of the present invention that Here it is.
The technical solution used in the present invention is that the electrical equipment control with refrigeration plant is divided into main control, defrost control, air-cooler control, four parts of two-shipper group control and manufactures and designs respectively, link to each other with connector between these four parts, all displays, sensor, indicator lamp etc. also all are connected on these four control sections in the connector mode.
Details are as follows for the technical solution used in the present invention.
Divisional design procedure for electrical control of refrigeration equipment of the present invention, the electrical equipment control of refrigeration plant is divided into main control, defrost control, air-cooler control, two-shipper group controls four parts, connect with connector between each control section, also all be connected between the display of each several part, indicator lamp and sensor and the control section in the connector mode.
(1). the main control part is provided with three-phase four-wire system power input line, compressor wiring terminal, defrost control section socket, shuts down and set adjusting knob, start setting adjusting knob, overcurrent protection adjusting knob, two-shipper group control socket, temperature indicator socket, temperature sensor socket, compressor overvoltage/undervoltage protection pilot bracket, compressor operating pilot bracket, compressor fault pilot bracket, 380V electronic circuit safety box, 220V electronic circuit safety box; The main control part provides a high-precision D.C. regulated power supply to be each control section electronic circuit power supply simultaneously;
(2). the defrost control section is provided with master control part sub-plug, air-cooler control section socket, electric heating tube binding post, defrost and sets adjusting knob, defrosting sensor temperature at interval and set adjusting knob, manually defrost button, defrost mute key, the first defrosting sensor socket, the second defrosting sensor socket, defrost time showing socket, defrost relay indicating light socket;
(3). the air-cooler control section is provided with defrost control section plug, air-cooler binding post, air-cooler relay indicating light socket;
(4). two-shipper group control section is provided with three-phase four-wire system power input line, auxiliary compressor binding post, auxiliary compressor overcurrent protection adjusting knob, auxiliary compressor overvoltage/undervoltage protection pilot bracket, auxiliary compressor relay indicating light socket, auxiliary compressor indicating fault lamp socket, two-shipper group control plug;
The air-cooler binding post control output of the compressor wiring terminal control output of main control part, the electric heating tube binding post control output of defrost control section, air-cooler control section, the auxiliary compressor binding post control output of two-shipper group control section all adopt more powerful DC relay directly to drive load with three contact form outputs.
When mounted, the master control part sub-plug that the defrost control section is provided with inserts master control part and divides the defrost control section socket that is provided with, the defrost control section plug that the air-cooler control section is provided with inserts the air-cooler control section socket that the defrost control section is provided with, and these plug and sockets are used to corresponding control that power supply and control signal partly are provided.
The two-shipper group control socket and the plug of main control part and the setting of two-shipper group control section comprise temperature control etc.
Above-mentioned each power line can make binding post or plug, socket, and each binding post can make plug or socket, and each plug and socket also can make binding post.
Above-mentioned each adjusting knob all has the scale sign, regulates at interval for temperature and defrost, is convenient to also can carry out under the situation of not using display.
The invention will be further described below in conjunction with accompanying drawing.
Accompanying drawing 1 is four control section schematic diagrames that the present invention proposes.
Wherein, the 001st, main control part, the 002nd, defrost control section, the 003rd, air-cooler control section, the 004th, two-shipper group control section.
In the main control part; the major control refrigeration compressor; needed all controls of compressor have been comprised; as temperature control, open-phase protection and overcurrent protection (electrothermal relay); can also have the protection of external power overvoltage/undervoltage, instant cut-off protection etc., also can be used for the compressor control of single-phase (220V).
Power line adopts three-phase four-wire system, and (four line colors of X1 below are respectively red, yellow, blue, black among the figure, wherein black line is a zero line), maximum by electric current 9A, when single-phase when being used for (220V), use single line (red line) wherein to be connected power supply with zero line (zero line-black).
Compressor is connected on the binding post, every phase operating current 8A,
D1-shuts down to set and regulates, and adjustable extent is+10 ℃ to-30 ℃;
The D2-start is set and is regulated, and differential is 2 ℃ to 6 ℃;
The overcurrent protection of D3-compressor is set and is regulated, and adjustable extent is 2A to 12A, all can use to guarantee the following refrigeration unit of 3KW, and 220V is below the 1.5KW;
J1B-two-shipper group control socket when using two-shipper group part, inserts J1A-two-shipper group control plug wherein;
J2B-defrost control section socket when using the defrost control section, inserts its middle B1-380V safety box, B2-220V safety box with J2A; At ordinary times protective tube is contained among the B1, when using 220V, takes out among the B2 that packs into, must not be inserted with protective tube simultaneously among B1 and the B2;
K1-display change-over switch, make the X1 display can show storehouse temperature (temperature that C1 records) respectively and open, shutdown temperature;
The C1-temperature sensor;
Z1-compressor overvoltage/undervoltage protection indicator lamp, Z2-compressor operating indicator lamp, Z3-compressor fault indicator lamp, X1-temperature indicator; Above quaternary part refrigeration plant factory can select for use as required;
At the defrost control section, the break-make of major control electric heating tube is finished automatic defrosting.Power supply is partly supplied with by main control, and electric heating tube is connected on the binding post, its maximum current 5A,
C3-the 1st defrosting sensor, C4-the 2nd defrosting sensor; These two sensors use two in inside and downlink connection when using double evaporators, use wherein any when using single evaporator;
Adjusting is set in the D4-defrost at interval, adjustable range 2 to 10 hours;
D5-defrosting sensor temperature is set and is regulated 6 ℃ to 10 ℃ of adjustable ranges;
The manual defrost button of S1-when internal temperature is lower than 0 ℃, can be pressed S1 at any time defrost is begun, and S1 is inoperative when internal temperature is higher than 0 ℃;
S2-defrost mute key is pressed S2 and can be stopped defrost when defrost, as will carry out defrost by the automatic defrosting program not according to S2 after pressing S1;
J2A-master control part sub-plug is inserted among the J2B;
J3B-air-cooler control section socket when using the air-cooler control section, inserts J3A wherein.
X2-defrost time showing; Z4-defrost indicator lamp; These two elements can be selected for use as required by refrigeration plant factory.
At the air-cooler control section, the time-delay of major control blower fan, when defrost finishes, the compressor refrigeration that will begin in a minute, for the waste heat in the evaporimeter not being blown in the refrigeration plant, the blower fan lag compressor started in 3 to 5 minutes.Blower fan is connected on the binding post, every phase operating current 1A.
J3A-defrost control section plug is inserted among the J3B.
Z5-blower fan relay indicating light, refrigeration plant producer can select for use as required.
At two-shipper group control section, the auxiliary compressor under two unit situations of major control, except that the temperature control control that is subjected to the main control part, all the other control sections to compressor divide identical with master control part.Power line adopts three-phase four-wire system to divide identical with master control part.
J1A-two-shipper group control plug inserts among the J1B of main control part;
The overcurrent protection of D6-auxiliary compressor is set and is regulated, and adjustable range divides compressor identical with master control part;
Z6-auxiliary compressor overvoltage/undervoltage protection indicator lamp, Z7-auxiliary compressor relay indicating light, Z8-auxiliary compressor malfunction indicator lamp; These three indicator lamp refrigeration plant factories can select for use as required.
Accompanying drawing 2 is the schematic diagrames that patch of 004 two-shipper group control section, and other parts are identical.
Use the main control part separately, can be used for the calandria refrigeration plant, they do not have electric defrosting, do not have blower fan yet.
The main control part is united use with the defrost control section, can be used for the refrigeration plant of the air Natural Circulation of finned evaporator, they have electric heating tube, but do not have blower fan.
With main control part, defrost control section, and the air-cooler control section unite use, can be used for air cooling refrigeration equipment, it needs electric defrosting, and has blower fan.
Two-shipper group control section and main control are partly united use, can be used for the occasion that a refrigeration plant uses two refrigeration unit, two refrigeration unit are controlled by same temperature, but other control is independent separately.
The present invention compared with prior art has following obvious advantage:
1. for adapting to the requirement of various refrigeration plant electrical equipment control, more unified specification is arranged again, it is designed to the split combined type, various refrigeration plants can each takes what he needs.
2. realize once control, simplify circuit, without contactor etc., make the workman exempt to do distribution board, raise the efficiency, reduce fault. Can reduce cost for some refrigeration plant.
3. owing to adopt unified method for designing, particularly adopt unified Split assembled connector to connect method for designing, strengthened the alternative ability of different manufacturers product.
4. be convenient to widely maintenance. 1. when the refrigeration plant of display was not installed in maintenance, the maintenance personal carried a cover display, can see easily storehouse temperature and defrost time etc.; 2. looking up the fault reason at the scene only need judge roughly that out of joint it is taken off of which part change one and get final product, and a few minutes can finish; 3. needn't carry the accessories such as various electrical equipment control that different manufacturers is produced, only need respectively be with one and get final product. This is even more important for backwoodsman maintenance.

Claims (7)

1, divisional design procedure for electrical control of refrigeration equipment, it is characterized in that: the electrical equipment control of refrigeration plant is divided into main control, defrost control, air-cooler control, two-shipper group controls four parts, connect with connector between each control section, also all be connected between the display of each several part, indicator lamp and sensor and the control section in the connector mode.
2, divisional design procedure for electrical control of refrigeration equipment as claimed in claim 1 is characterized in that:
(1). the main control part is provided with three-phase four-wire system power input line, compressor wiring terminal, defrost control section socket, shuts down and set adjusting knob, start setting adjusting knob, overcurrent protection adjusting knob, two-shipper group control socket, temperature indicator socket, temperature sensor socket, compressor overvoltage/undervoltage protection pilot bracket, compressor operating pilot bracket, compressor fault pilot bracket, 380V electronic circuit safety box, 220V electronic circuit safety box; The main control part provides a high-precision D.C. regulated power supply to be each control section electronic circuit power supply simultaneously;
(2). the defrost control section is provided with master control part sub-plug, air-cooler control section socket, electric heating tube binding post, defrost and sets adjusting knob, defrosting sensor temperature at interval and set adjusting knob, manually defrost button, defrost mute key, the first defrosting sensor socket, the second defrosting sensor socket, defrost time showing socket, defrost relay indicating light socket;
(3). the air-cooler control section is provided with defrost control section plug, air-cooler binding post, air-cooler relay indicating light socket;
(4). two-shipper group control section is provided with three-phase four-wire system power input line, auxiliary compressor binding post, auxiliary compressor overcurrent protection adjusting knob, auxiliary compressor overvoltage/undervoltage protection pilot bracket, auxiliary compressor relay indicating light socket, auxiliary compressor indicating fault lamp socket, two-shipper group control plug;
3, as claim 1 and 2 described divisional design procedure for electrical control of refrigeration equipment, it is characterized in that: the air-cooler binding post control output of the compressor wiring terminal control output of main control part, the electric heating tube binding post control output of defrost control section, air-cooler control section, the auxiliary compressor binding post control output of two-shipper group control section, all adopt more powerful DC relay directly to drive load with three contact form outputs.
4, as claim 1 and 2 described divisional design procedure for electrical control of refrigeration equipment, it is characterized in that: each binding post can make plug or socket, and each plug and socket also can make binding post.
5, divisional design procedure for electrical control of refrigeration equipment as claimed in claim 3 is characterized in that: each binding post can make plug or socket, and each plug and socket also can make binding post.
6, as claim 1 and 2 described divisional design procedure for electrical control of refrigeration equipment, it is characterized in that: each power line can make binding post or plug, socket.
7, divisional design procedure for electrical control of refrigeration equipment as claimed in claim 3 is characterized in that: each power line can make binding post or plug, socket.
CN 92105577 1992-07-17 1992-07-17 Divisional design procedure for electrical control of refrigeration equipment Pending CN1081245A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 92105577 CN1081245A (en) 1992-07-17 1992-07-17 Divisional design procedure for electrical control of refrigeration equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 92105577 CN1081245A (en) 1992-07-17 1992-07-17 Divisional design procedure for electrical control of refrigeration equipment

Publications (1)

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CN1081245A true CN1081245A (en) 1994-01-26

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CN 92105577 Pending CN1081245A (en) 1992-07-17 1992-07-17 Divisional design procedure for electrical control of refrigeration equipment

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104167685A (en) * 2014-08-20 2014-11-26 苏州科瑞森制冷科技有限公司 Method for fast mounting wiring harness
CN105627691A (en) * 2016-02-01 2016-06-01 安徽省万爱电器科技有限公司 Assembly technique of small single-door refrigerator
CN107940644A (en) * 2017-12-15 2018-04-20 博维恩冷冻科技(苏州)有限公司 A kind of modularization air-cooler

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104167685A (en) * 2014-08-20 2014-11-26 苏州科瑞森制冷科技有限公司 Method for fast mounting wiring harness
CN105627691A (en) * 2016-02-01 2016-06-01 安徽省万爱电器科技有限公司 Assembly technique of small single-door refrigerator
CN105627691B (en) * 2016-02-01 2018-02-13 安徽省万爱电器科技有限公司 A kind of packaging technology of small-sized simple gate refrigerator
CN107940644A (en) * 2017-12-15 2018-04-20 博维恩冷冻科技(苏州)有限公司 A kind of modularization air-cooler

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