CN108118156A - A kind of electrolytic manganese anode mud separation production electrolytic manganese metal and the method for recycling lead - Google Patents

A kind of electrolytic manganese anode mud separation production electrolytic manganese metal and the method for recycling lead Download PDF

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CN108118156A
CN108118156A CN201810023327.9A CN201810023327A CN108118156A CN 108118156 A CN108118156 A CN 108118156A CN 201810023327 A CN201810023327 A CN 201810023327A CN 108118156 A CN108118156 A CN 108118156A
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electrolytic manganese
leachate
anode mud
manganese
lead
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CN108118156B (en
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邓永光
黄冠汉
陈南雄
明宪权
吴晓丹
陈发明
杨勇
韦婷婷
覃燕玲
黄海岛
李庆梅
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Nanfang Manganese Industry Group Co ltd
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ZHONGXIN DAMENG MINING INDUSTRY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/007Wet processes by acid leaching
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B47/00Obtaining manganese
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/06Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
    • C25C1/10Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese of chromium or manganese
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
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Abstract

The invention discloses a kind of electrolytic manganese anode muds to separate production electrolytic manganese metal and the method for recycling lead, comprises the following steps:S1. electrolytic manganese anode mud and sulfuric acid solution, blackstrap aqueous solution are mixed, and then add iron powder, separation leachate and leached mud after the completion of reaction;S2. leachate adds in H2O2, the leachate of COD must be removed;S3. the leachate for removing COD is added in into ammonium sulfide or Sodium Dimethyldithiocarbamate, and adds in ammonium hydroxide, obtain purification of manganese sulfate liquid, the electrolysis of purification of manganese sulfate liquid obtains metal manganese product.The present invention can also recycle the lead concentrate of lead tolerance more than 50% while Electrolytic Manganese Product is produced, and be utilized so as to fulfill the clean and effective of electrolytic manganese anode mud.

Description

A kind of electrolytic manganese anode mud separation production electrolytic manganese metal and the method for recycling lead
Technical field
The present invention relates to electrolytic manganese anode mud processing technology field more particularly to a kind of electrolytic manganese anode mud separation production electricity Solution manganese metal and the method for recycling lead.
Background technology
Manganese has highly important strategic position as a kind of important metallurgy, chemical raw material in national economy.I State's iron and steel output accounts for 3/4ths of Gross World Product, " no manganese not Cheng Gang ", in smelting iron and steel, manganese and oxygen, sulphur it is affine Power is all bigger, is the desulfurizing agent and deoxidier of molten steel.Electrolytic manganese metal is production stainless steel, height since purity is high, impurity is few The important alloying element and welding rod of strength low alloy steel, alumal, cupromanganese etc., ferrite, permanent-magnet alloy member Indispensable raw material during element and many medication chemistries are produced with manganese salt.With technological progress and the rise of new industry, electrolysis Manganese metal is increasingly extensive in the application of metallurgy, electronics, functional material and fine manganese salt arts.
Electrolytic manganese anode mud refers to during using manganese sulfate solution in a cell electrolysis production manganese metal, in anode Room is inevitably formed with manganese dioxide(MnO2)Or the substance based on the hydrous oxide precipitation of manganese, black easily lump, Wherein manganese content is up to 40% ~ 50%, simultaneously containing sardinianite, cesarolite(PbMn3O7·nH2O), tin, the multiple elements such as selenium and Compound, it is complicated.
1 t electrolytic manganese metals are often produced, 50 ~ 100 kg electrolytic manganese anode muds are just generated, by China's electrolytic manganese metal Yield is converted into the quantum of output of electrolytic manganese anode mud up to 100,000 tons/year or more.Mineral composition and knot due to electrolytic manganese anode mud Structure is complicated, and the hydrous oxide symbiosis of lead and manganese therein is very close, most of manganese oxide jelly with gluey annulus Construction, therefore manganese and recycling lead cannot be purified using simple mechanical sorting method.At present, electrolytic manganese anode mud is removed and is used on a small quantity Than iron, the overwhelming majority is as industrial solid wastes by stockpiling disposal or cheap selling to smelting for the leaching manganese ore liquid of electrolytic manganese factory Dispensing of the refinery as refining manganeisen raw material, however the substances such as lead, selenium in Manganese anode slime are volatile at high temperature, it is per ton Manganese anode slime will volatilize nearly 50 kg of lead metal, not only waste lead resource, it is often more important that cause serious environmental pollution, damage The life and health of the victimization people.
In recent years, researcher finds different processing methods for the characteristic of electrolytic manganese anode mud, mainly studies By the use of Manganese anode slime as production manganese sulfate, manganese carbonate, the pure manganese dioxide of chemistry or battery, aoxidize manganese systems product and LiMn2O4 etc. The raw material of new material, but there are still production cost is higher, the valuable element rate of recovery is low or energy consumption is big, process route is long, very Secondary pollution problems can extremely be formed.On the premise of national environmental protection energy saving policy is increasingly stringent, it can not generally be adopted by factory. Therefore, in view of manganese utilizes present situation, a kind of economic, environmental protection of searching in the critical role in China and the processing of electrolytic manganese anode mud at present Mode handle and had important practical significance using electrolytic manganese anode mud and urgent.
The content of the invention
The invention discloses a kind of electrolytic manganese anode muds to separate production electrolytic manganese metal and the method for recycling lead, in production electricity The lead concentrate of lead tolerance more than 50% can also be recycled while solving metal manganese product, it is high so as to fulfill the cleaning of electrolytic manganese anode mud Effect utilizes.
To achieve the above object, the technical scheme is that:
A kind of electrolytic manganese anode mud separation production electrolytic manganese metal and the method for recycling lead, comprise the following steps:
S1. electrolytic manganese anode mud and 2.5 ~ 3.5molL-1Sulfuric acid solution mixes, and adds in 65 ~ 70 gL-1Blackstrap is water-soluble Liquid stirs, and the dosage of blackstrap is the 85 ~ 90% of reducing agent theoretical amount, 150 ~ 250 rmin of stir speed (S.S.)-1, above-mentioned electrolysis In the mixture of Manganese anode slime, sulfuric acid solution and blackstrap aqueous solution, liquid-solid ratio is 3.8 ~ 4.2: 1, keeps the temperature of mixture For 70 ~ 80 DEG C, 30 ~ 50min is reacted, then adds in iron powder, the dosage of iron powder is more than the theoretical amount of remaining reducing agent, reaction 10 ~ 20min separates leachate and leached mud after the completion of reaction with filter press;
S2. leachate adds in H2O2, oxidizing condition is:ρ(H2O2)/ρ (COD)=2.0 ~ 2.5, controlling reaction temperature are 48 ~ 52 DEG C, The leachate of COD must be removed;
S3. the leachate that COD will be removed adds in ammonium sulfide or Sodium Dimethyldithiocarbamate, and add in ammonium hydroxide adjust the pH of leachate for 5.5 ~ 6.0, removing heavy metals are removed, obtain purification of manganese sulfate liquid, the electrolysis of purification of manganese sulfate liquid obtains metal manganese product.
Preferably, in the step S1, the concentration of sulfuric acid solution is 3.5molL-1, blackstrap concentration of aqueous solution is 70 g·L-1, liquid-solid ratio 4:1.
Preferably, 190 ~ 210 rmin of stir speed (S.S.)-1
Preferably, in the step S1, the temperature of mixture is 70 DEG C.
Preferably, in the step S2, ρ (H2O2)/ρ(COD)=2.5。
Preferably, in the step S2, reaction temperature is 50 DEG C, and the reaction time is 2 ~ 2.5h.
Preferably, in the step S3, the temperature for adding in ammonium hydroxide reaction is 45 ~ 55 DEG C.
Preferably, in the step S1, leached mud takes out after being cleaned in filter press to be dried, and obtains lead concentrate product.
The present invention has the following advantages:
(1)The present invention by electrolytic manganese anode mud directly as reactant carry out manganese metal recycling, add in sulfuric acid, first using blackstrap as Reducing agent, then using iron powder as reducing agent, the manganese leaching rate in the earth of positive pole can be made to reach more than 99%, and blackstrap is discarded for production Object by carrying out recycling to blackstrap, can substantially reduce production cost, realize refuse reclamation, energy conservation and environmental protection.
(2)Lead in the earth of positive pole is all stayed in filter residue through separation to be separated and recovered, and the present invention is directly to being deposited in pressure Filter residue in filter aluminium sheet is cleaned, and processing procedure is quick, and cleaning is completed to dry.
(3)The present invention is handled leachate by hydrogen peroxide, aoxidizes organic matter therein so that electrolytic manganese anode mud Generated electrolyte COD concentration is leached between 60-160mg/L, manganese electrolytic process is caused so as to reduce organic substance residues It influences, improves the efficiency and quality of electrolytic manganese metal.
(4)Generated manganese electrolyte production electrolysis manganese product is leached with electrolytic manganese anode mud, ton product power consumption is about 6200kwh/t, energy consumption are greatly reduced, remarkable in economical benefits.
Specific embodiment
Below in conjunction with specific embodiment, the invention will be further described, but protection scope of the present invention is not limited to following reality Apply example.
Embodiment 1
A kind of electrolytic manganese anode mud separation production electrolytic manganese metal and the method for recycling lead, comprise the following steps:
S1. electrolytic manganese anode mud and 3.5molL-1Sulfuric acid solution mixes, and adds in 70 gL-1Blackstrap aqueous solution stirs, The dosage of blackstrap is the 90% of reducing agent theoretical amount, 200 rmin of stir speed (S.S.)-1, above-mentioned electrolytic manganese anode mud, sulfuric acid are molten In the mixture of liquid and blackstrap aqueous solution, liquid-solid ratio 4: 1 keeps the temperature of mixture to react 40min, then for 70 DEG C Iron powder is added in, the dosage of iron powder is more than the theoretical amount of remaining reducing agent, reacts 15min, separated after the completion of reaction with filter press Leachate and leached mud;
S2. leachate adds in H2O2, oxidizing condition is:ρ(H2O2)/ρ (COD)=2.5, controlling reaction temperature is 50 DEG C, during reaction Between for 2h, the leachate of COD must be removed;
S3. the leachate for removing COD is added in into Sodium Dimethyldithiocarbamate, and the pH for adding in ammonium hydroxide adjusting leachate is 5.5 ~ 6.0, reaction temperature For 50 DEG C, removing heavy metals are removed, obtain purification of manganese sulfate liquid, the electrolysis of purification of manganese sulfate liquid obtains metal manganese product.
To be recycled to lead, leached mud takes out after being cleaned in filter press to be dried, and obtains lead concentrate product.
Embodiment 2
A kind of electrolytic manganese anode mud separation production electrolytic manganese metal and the method for recycling lead, comprise the following steps:
S1. electrolytic manganese anode mud and 3.5molL-1Sulfuric acid solution mixes, and adds in 65 gL-1Blackstrap aqueous solution stirs, The dosage of blackstrap is the 90% of reducing agent theoretical amount, 150 rmin of stir speed (S.S.)-1, above-mentioned electrolytic manganese anode mud, sulfuric acid are molten In the mixture of liquid and blackstrap aqueous solution, liquid-solid ratio 4.2: 1 keeps the temperature of mixture to react 50min, so for 75 DEG C After add in iron powder, the dosage of iron powder is more than the theoretical amount of remaining reducing agent, reacts 10min, with filter press point after the completion of reaction From leachate and leached mud;
S2. leachate adds in H2O2, oxidizing condition is:ρ(H2O2)/ρ (COD)=2, controlling reaction temperature are 48 DEG C, the reaction time For 2h, the leachate of COD must be removed;
S3. the leachate for removing COD is added in into ammonium sulfide, and the pH for adding in ammonium hydroxide adjusting leachate is 5.5 ~ 6.0, reaction temperature For 45 DEG C, removing heavy metals are removed, obtain purification of manganese sulfate liquid, the electrolysis of purification of manganese sulfate liquid obtains metal manganese product.
To be recycled to lead, leached mud takes out after being cleaned in filter press to be dried, and obtains lead concentrate product.
Embodiment 3
A kind of electrolytic manganese anode mud separation production electrolytic manganese metal and the method for recycling lead, comprise the following steps:
S1. electrolytic manganese anode mud and 3.5molL-1Sulfuric acid solution mixes, and adds in 70 gL-1Blackstrap aqueous solution stirs, The dosage of blackstrap is the 85% of reducing agent theoretical amount, 250 rmin of stir speed (S.S.)-1, above-mentioned electrolytic manganese anode mud, sulfuric acid are molten In the mixture of liquid and blackstrap aqueous solution, liquid-solid ratio 3.8: 1 keeps the temperature of mixture to react 30min, so for 80 DEG C After add in iron powder, the dosage of iron powder is more than the theoretical amount of remaining reducing agent, reacts 20min, with filter press point after the completion of reaction From leachate and leached mud, leached mud takes out after being cleaned in filter press to be dried, and obtains lead concentrate product;
S2. leachate adds in H2O2, oxidizing condition is:ρ(H2O2)/ρ (COD)=2.5, controlling reaction temperature is 52 DEG C, during reaction Between for 2h, the leachate of COD must be removed;
S3. the leachate that COD will be removed adds in ammonium sulfide or Sodium Dimethyldithiocarbamate, and add in ammonium hydroxide adjust the pH of leachate for 5.5 ~ 6.0, reaction temperature is 55 DEG C, removes removing heavy metals, obtains purification of manganese sulfate liquid, and the electrolysis of purification of manganese sulfate liquid obtains metal manganese product.
To be recycled to lead, leached mud takes out after being cleaned in filter press to be dried, and obtains lead concentrate product.
Table 1

Claims (8)

1. a kind of electrolytic manganese anode mud separation production electrolytic manganese metal and the method for recycling lead, it is characterised in that including following step Suddenly:
S1. electrolytic manganese anode mud and 2.5 ~ 3.5molL-1Sulfuric acid solution mixes, and adds in 65 ~ 70 gL-1Blackstrap is water-soluble Liquid stirs, and the dosage of blackstrap is the 85 ~ 90% of reducing agent theoretical amount, 150 ~ 250 rmin of stir speed (S.S.)-1, above-mentioned electrolysis In the mixture of Manganese anode slime, sulfuric acid solution and blackstrap aqueous solution, liquid-solid ratio is 3.8 ~ 4.2: 1, keeps the temperature of mixture For 70 ~ 80 DEG C, 30 ~ 50min is reacted, then adds in iron powder, the dosage of iron powder is more than the theoretical amount of remaining reducing agent, reaction 10 ~ 20min separates leachate and leached mud after the completion of reaction with filter press;
S2. leachate adds in H2O2, oxidizing condition is:ρ(H2O2)/ρ (COD)=2.0 ~ 2.5, controlling reaction temperature are 48 ~ 52 DEG C, The leachate of COD must be removed;
S3. the leachate that COD will be removed adds in ammonium sulfide or Sodium Dimethyldithiocarbamate, and add in ammonium hydroxide adjust the pH of leachate for 5.5 ~ 6.0, removing heavy metals are removed, obtain purification of manganese sulfate liquid, the electrolysis of purification of manganese sulfate liquid obtains metal manganese product.
2. electrolytic manganese anode mud separation production electrolytic manganese metal according to claim 1 and the method for recycling lead, feature It is:
In the step S1, the concentration of sulfuric acid solution is 3.5molL-1, blackstrap concentration of aqueous solution is 70 gL-1, liquid-solid ratio For 4:1.
3. electrolytic manganese anode mud separation production electrolytic manganese metal according to claim 1 and the method for recycling lead, feature It is:
In the step S1,190 ~ 210 rmin of stir speed (S.S.)-1
4. electrolytic manganese anode mud separation production electrolytic manganese metal according to claim 1 and the method for recycling lead, feature It is:
In the step S1, the temperature of mixture is 70 DEG C.
5. electrolytic manganese anode mud separation production electrolytic manganese metal according to claim 1 and the method for recycling lead, feature It is:
In the step S2, ρ (H2O2)/ρ(COD)=2.5。
6. electrolytic manganese anode mud separation production electrolytic manganese metal according to claim 1 and the method for recycling lead, feature It is:
In the step S2, reaction temperature is 50 DEG C, and the reaction time is 2 ~ 2.5h.
7. electrolytic manganese anode mud separation production electrolytic manganese metal according to claim 1 and the method for recycling lead, feature It is:
In the step S3, the temperature for adding in ammonium hydroxide reaction is 45 ~ 55 DEG C.
8. electrolytic manganese anode mud separation production electrolytic manganese metal according to claim 1 and the method for recycling lead, feature It is:
In the step S1, leached mud takes out after being cleaned in filter press to be dried, and obtains lead concentrate product.
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Cited By (7)

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CN109455677A (en) * 2018-11-27 2019-03-12 中信大锰矿业有限责任公司 The method of selenium is recycled in a kind of electrolytic manganese anolyte
CN110408786A (en) * 2019-08-29 2019-11-05 贵州大学 A kind of method that the catalysis of electrolytic manganese anode slag prepares manganese sulfate solution and recycles lead
CN112551591A (en) * 2020-12-18 2021-03-26 中信大锰矿业有限责任公司大新锰矿分公司 Method for preparing high-purity manganese sulfate qualified liquid by electrolyzing metal manganese anode slime
CN112553468A (en) * 2020-12-18 2021-03-26 中信大锰矿业有限责任公司 Method for producing high-purity manganese sulfate by adopting metal manganese anode mud
CN112607782A (en) * 2020-12-18 2021-04-06 中信大锰矿业有限责任公司 Method for preparing battery-grade high-purity manganese sulfate by using metal manganese anode slime
CN112795773A (en) * 2020-12-18 2021-05-14 中信大锰矿业有限责任公司大新锰矿分公司 Method for removing Ca and Mg in electrolytic manganese metal anode mud
CN115724470A (en) * 2022-09-26 2023-03-03 广西科技师范学院 Method for purifying manganese sulfate solution

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Publication number Priority date Publication date Assignee Title
CN109455677A (en) * 2018-11-27 2019-03-12 中信大锰矿业有限责任公司 The method of selenium is recycled in a kind of electrolytic manganese anolyte
CN110408786A (en) * 2019-08-29 2019-11-05 贵州大学 A kind of method that the catalysis of electrolytic manganese anode slag prepares manganese sulfate solution and recycles lead
CN112551591A (en) * 2020-12-18 2021-03-26 中信大锰矿业有限责任公司大新锰矿分公司 Method for preparing high-purity manganese sulfate qualified liquid by electrolyzing metal manganese anode slime
CN112553468A (en) * 2020-12-18 2021-03-26 中信大锰矿业有限责任公司 Method for producing high-purity manganese sulfate by adopting metal manganese anode mud
CN112607782A (en) * 2020-12-18 2021-04-06 中信大锰矿业有限责任公司 Method for preparing battery-grade high-purity manganese sulfate by using metal manganese anode slime
CN112795773A (en) * 2020-12-18 2021-05-14 中信大锰矿业有限责任公司大新锰矿分公司 Method for removing Ca and Mg in electrolytic manganese metal anode mud
CN112607782B (en) * 2020-12-18 2022-10-14 南方锰业集团有限责任公司 Method for preparing battery-grade high-purity manganese sulfate by using metal manganese anode slime
CN112795773B (en) * 2020-12-18 2022-10-14 南方锰业集团有限责任公司大新锰矿分公司 Method for removing Ca and Mg in electrolytic manganese metal anode mud
CN112551591B (en) * 2020-12-18 2022-12-06 南方锰业集团有限责任公司大新锰矿分公司 Method for preparing high-purity manganese sulfate qualified liquid by electrolyzing metal manganese anode slime
CN115724470A (en) * 2022-09-26 2023-03-03 广西科技师范学院 Method for purifying manganese sulfate solution
CN115724470B (en) * 2022-09-26 2024-05-07 广西科技师范学院 Purification method of manganese sulfate solution

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