CN1081166A - The blending process of unburned breakage-proof snitaryware - Google Patents
The blending process of unburned breakage-proof snitaryware Download PDFInfo
- Publication number
- CN1081166A CN1081166A CN 92105546 CN92105546A CN1081166A CN 1081166 A CN1081166 A CN 1081166A CN 92105546 CN92105546 CN 92105546 CN 92105546 A CN92105546 A CN 92105546A CN 1081166 A CN1081166 A CN 1081166A
- Authority
- CN
- China
- Prior art keywords
- porcelain
- snitaryware
- unburned
- breakage
- proof
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5024—Silicates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00336—Materials with a smooth surface, e.g. obtained by using glass-surfaced moulds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00965—Uses not provided for elsewhere in C04B2111/00 for household applications, e.g. use of materials as cooking ware
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The unburned breakage-proof snitaryware of the present invention, the difference of it and existing snitaryware are that its makes the sanitary ware prefabricated component of all size and purposes with the concrete that is mixed with the glass fibre element, play greasy batch embedding in preform surfaces, use the porcelain-imitated coating cover.This blending process has substituted the outmoded complexity of technology that traditional use china clay base, kiln-firing method exist, easy shortcoming such as fragmentation, fire change into molded.The present invention compared with prior art has the following advantages: operational procedure is simplified, power consumption less, cost is low, yield rate is high, solid attractive in appearance.
Description
The unburned breakage-proof snitaryware of the present invention, it relates to a kind of is the ceramic shaped articles of feature with the composition, is the snitaryware that main raw material is made with plain concrete and porcelain-imitated coating particularly.
Existing sanitary ware such as bathtub, washbowl, water tank and urinal etc., its composition material mainly is china clay, tackiness agent and enamel.The blank of making needs to form through super-dry, glazing, kiln-firing.This production technique has been continued to use for many years, and it has a lot of shortcomings, outmoded as technology, construction is complicated, long in time limit, pollution is arranged, power consumption greatly, yield rate is low, cost is high, easy fragmentation etc.
For overcoming the shortcoming that above-mentioned prior art exists, the present invention proposes a kind ofly need not fire, not breakable snitaryware blending process.
The objective of the invention is to realize by following measure: with cement 40～60%, particle diameter is that (per hundred kilograms of cement and sand add 1～2 kilogram for the sand 40～60% of 2～3mm and glass fibre, length is less than 20mm) add the water of proper amt, insert after stirring in the sanitary ware mould of existing all size, shelve the demoulding in 2～3 hours, maintenance after mechanical vibration are closely knit, make the preform of bathtub, washbasin, urinal etc., clean is carried out on the preform surface, prime then, priming paint is done solid back and is played greasy batch embedding, is coated with the surface layer porcelain-imitated coating at last.
Description of drawings is as follows:
The bathtub synoptic diagram that Fig. 1 manufactures for unburned breakage-proof snitaryware.
1-preform 2-porcelain-imitated coating layer among the figure.
Below in conjunction with drawings and Examples the present invention is further described.
Embodiment: referring to Fig. 1, unburned breakage-proof snitaryware, it is stirred by cement, sand, glass fibre and water and inserts mould and make preform (1), at the surperficial priming of preform (1), smear putty, is coated with porcelain-imitated coating (2) then.Wherein:
(1) the material weight proportioning of preform (1) is:
Cement (can adopt early strong sulplo-aluminate 500#) 40～60%
Sand (granularity 2～3mm) 40～60%
Glass fibre (length is less than 20mm, and per hundred kilograms of cement and sand add 1～2 kilogram)
Water is an amount of.
(2) preparation of putty:
(mill base: add an amount of talcum powder and thinner solidifying agent=2: 1), stir, denseness such as glass putty get final product at existing anti-porcelain coating.
(3) the manufacture technology flow process is as follows:
A, material mixture ratio in accordance with regulations, the plain concrete that is mixed with glass fibre and stir is inserted in the sanitary ware mould of existing all size, closely knit through mechanical vibration, shelve the demoulding in 2～3 hours under the normal temperature, work in-process need pass through and hide grass, water, preforms (1) such as bathtub were made in wet curing in 7～8 days;
B, clean is carried out on preform (1) surface, remove dust, greasy dirt, sand etc., smooth with iron brush or sand papering again, water flushing and carry out after drying then;
C, prime, will have now porcelain-imitated coating S04-7170 by proportioning (mill base: solidifying agent=2: 1) add the thinner (pimelinketone, acetate butyl, dimethylbenzene) of proper amt, reach requirement concentration after, the surface applied in preform (1);
D, play greasy batch of embedding, priming paint do solid after, play putty, but multilayer is criticized embedding, level and smooth up to light;
E, last cover-coat enamel, after batch face putty drying, the coating porcelain-imitated coating.
The mechanical property of finished product is as follows:
Resistance to impact shock 14kg/cm
2, tensile strength 30kg/cm
2, bending strength 100kg/cm
2, ultimate compression strength 400kg/cm
2.
The present invention compared with prior art has the following advantages: manufacture technology is simple, power consumption is little, cost is low, yield rate is high, and is attractive in appearance solid.
Claims (3)
1, a kind of unburned breakage-proof snitaryware is characterized in that it makes precast member (1) by cement, sand, glass fibre and water through being stirred into mould, smears the putty levelling on the surface of precast member (1), is coated with porcelain-imitated coating (2) then, wherein:
A) the material weight proportioning of precast member (1) is:
Cement 40～60%
Sand 40～60%
Per hundred kilograms of cement of an amount of glass fibre of water and sand add 1～2 kilogram.
B) preparation of putty:
In existing porcelain-imitated coating (mill base: add an amount of talcum powder and thinner solidifying agent=2: 1), stir, denseness such as glass putty.
2, a kind of unburned breakage-proof snitaryware is characterized in that the manufacture technology flow process is as follows:
The greasy batch embedding of the mould vibration → demoulding maintenance → surface-conditioning → priming operation porcelain-imitated coating → beating of preparing burden → stir → go into → be coated with surface layer porcelain-imitated coating
3, unburned breakage-proof snitaryware according to claim 1 is characterized in that cement requirement high strength, low basicity; The sand particle diameter is 2～3mm; Glass fibre length is less than 20mm; Porcelain-imitated coating can adopt existing SO4-7170 porcelain-imitated coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 92105546 CN1081166A (en) | 1992-07-15 | 1992-07-15 | The blending process of unburned breakage-proof snitaryware |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 92105546 CN1081166A (en) | 1992-07-15 | 1992-07-15 | The blending process of unburned breakage-proof snitaryware |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1081166A true CN1081166A (en) | 1994-01-26 |
Family
ID=4941451
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 92105546 Pending CN1081166A (en) | 1992-07-15 | 1992-07-15 | The blending process of unburned breakage-proof snitaryware |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1081166A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102731036A (en) * | 2012-07-12 | 2012-10-17 | 义源（上海）节能环保科技有限公司 | Energy-saving and environment-friendly material for preparing sanitary ware and preparation method and application thereof |
| CN102786264A (en) * | 2012-07-12 | 2012-11-21 | 刘贵堂 | Material for preparing sanitary ware products, its preparation method and application |
| CN109956721A (en) * | 2018-11-19 | 2019-07-02 | 杨克成 | A kind of high-strength material and its manufacturing method manufacturing sanitary ware |
-
1992
- 1992-07-15 CN CN 92105546 patent/CN1081166A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102731036A (en) * | 2012-07-12 | 2012-10-17 | 义源（上海）节能环保科技有限公司 | Energy-saving and environment-friendly material for preparing sanitary ware and preparation method and application thereof |
| CN102786264A (en) * | 2012-07-12 | 2012-11-21 | 刘贵堂 | Material for preparing sanitary ware products, its preparation method and application |
| CN109956721A (en) * | 2018-11-19 | 2019-07-02 | 杨克成 | A kind of high-strength material and its manufacturing method manufacturing sanitary ware |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C01 | Deemed withdrawal of patent application (patent law 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |