CN108115303A - A kind of automatic welding adjusted based on height regulates and controls method - Google Patents
A kind of automatic welding adjusted based on height regulates and controls method Download PDFInfo
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- CN108115303A CN108115303A CN201711486514.2A CN201711486514A CN108115303A CN 108115303 A CN108115303 A CN 108115303A CN 201711486514 A CN201711486514 A CN 201711486514A CN 108115303 A CN108115303 A CN 108115303A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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Abstract
The invention discloses a kind of automatic weldings adjusted based on height to regulate and control method, comprises the following steps：S1, establish correspondence between the width L of position to be welded and tip aperture and, establish correspondence between the material and welding temperature of object to be welded and, establish the correspondence between welding temperature and welding and assembling height；S2, acquisition position to be welded width L and, gather the materials of two objects to be welded；S3, the width L selection tip apertures based on position to be welded and, material selection welding temperature based on two objects to be welded and, welding and assembling height is selected based on welding temperature.The present invention regulates and controls welding process in terms of the matching degree two between welding temperature selection and the width of tip aperture and position to be welded, not only contribute to improve the validity and specific aim of welding process, ensure welding precision, and the waste of solder can be reduced, weld interval is saved, simplifies welding operating process.
Description
Technical field
The present invention relates to welding regulation and control method and technology field more particularly to a kind of automatic welding tune adjusted based on height
Prosecutor method.
Background technology
Welding is that two or more of the same race or dissimilar material is connected by the combination between atom or molecule and diffusion
Integral technical process promotes the method for generating combination and diffusion between atom and molecule to be heating or pressurization or add simultaneously
Heat is pressurizeed again.During actual welding, welding temperature, tip aperture are an important factor for influencing welding effect：If welding temperature
Height is spent, it may be to the melting effect of influence solder, it is also possible to the virtual condition of object to be welded is destroyed, so as to influence to weld
Effect；If welding temperature is too low, welding effect may be influenced on reducing the fixed effect of solder；Tip aperture and position to be welded
If not matched between the width put, it is likely to result in and causes that welding effect is poor, waste apart from excessive and tip aperture is too small
The situation of solder, it is also possible to cause apart from too small and tip aperture it is larger cause solder can not accurately reach welding position and shadow
Ring the situation of welding effect；Therefore, the welding temperature selection in emphasis welding process and tip aperture and position to be welded
Matching degree between width can improve welding effect.
The content of the invention
Technical problems based on background technology, the present invention propose a kind of automatic welding tune adjusted based on height
Prosecutor method.
The automatic welding proposed by the present invention adjusted based on height regulates and controls method, comprises the following steps：
S1, establish correspondence between the width L of position to be welded and tip aperture and, establish object to be welded
Material and welding temperature between correspondence and, establish the correspondence between welding temperature and welding and assembling height；
S2, acquisition position to be welded width L and, gather the materials of two objects to be welded；
S3, the width L selection tip apertures based on position to be welded and, the material choosing based on two objects to be welded
Select welding temperature and, based on welding temperature select welding and assembling height.
Preferably, which is characterized in that corresponding between the width L of the position to be welded and tip aperture in step S1
Relation specifically includes：
The width L of position to be welded1、L2、L3……LnWith tip aperture R1、R2、R3……RnIt corresponds, and L1<L2<L3
<……<Ln, R1<R2<R3<……<Rn。
Preferably, in step S1, the correspondence between the material and welding temperature of the object to be welded specifically includes：
Welding temperature is set according to the fusing point of object to be welded；
The material A of object to be welded1、A2、A3……AmWith welding temperature T1、T2、T3……TmIt corresponds.
Preferably, in step S1, the correspondence between the welding temperature and welding and assembling height specifically includes：
Welding temperature T1、T2、T3……TmWith welding and assembling height H1、H2、H3……HmIt corresponds.
Preferably, step S3 is specifically included：
As L >=LiWhen, tip aperture is selected as Ri；
Wherein, 1≤i≤n.
Preferably, step S3 is specifically included：
When the material of two objects to be welded is identical, according to the material A of any one object to be weldedjWith welding temperature it
Between correspondence selection welding temperature Tj；
When the material of two objects to be welded differs, according to the material A of lower melting-point object to be weldedkWith welding
Correspondence selection welding temperature T between temperaturek；
Wherein, 1≤j≤m, 1≤k≤m.
Preferably, step S3 is specifically included：
Based on welding temperature TpCorrespondence selection welding and assembling height H between welding and assembling heightp；
Wherein, 1≤p≤m.
The automatic welding proposed by the present invention adjusted based on height regulates and controls method, from welding temperature selection and tip hole
Welding process is regulated and controled in terms of matching degree two between the width of footpath and position to be welded, not only contributes to improve welding
The validity and specific aim of process ensure welding precision, and can reduce the waste of solder, save weld interval, simplify weldering
Connect operating process.Specifically：The present invention targetedly selects the pore size of tip according to the width of position to be welded first,
The matching degree between the width of tip aperture and position to be welded is improved, avoids causing the wave of solder when tip aperture is too small or excessive
Take and reduce happening for welding precision；Then welding temperature is selected according to the material of two objects to be welded, avoids temperature
The state of the high active and to be welded object for influencing solder is spent, while avoids the too low fixed effect for influencing solder of temperature；
Further, it is contemplated that solder leaves the temperature consumption during tip reaches position to be welded, and the present invention is also according to solder
Temperature selects welding and assembling height, and the misgivings that solder leaves air after tip and can reduce the temperature of solder holding are eliminated with this, it is ensured that
Solder keeps preferable welding temperature when reaching position to be welded, so as to improve welding effect, realize the intelligence to welding process
Change, effectively regulate and control.
Description of the drawings
Fig. 1 is the step schematic diagram that a kind of automatic welding adjusted based on height regulates and controls method.
Specific embodiment
As shown in Figure 1, Fig. 1, which is a kind of automatic welding adjusted based on height proposed by the present invention, regulates and controls method.
With reference to Fig. 1, the automatic welding proposed by the present invention adjusted based on height regulates and controls method, comprises the following steps：
S1, establish correspondence between the width L of position to be welded and tip aperture and, establish object to be welded
Material and welding temperature between correspondence and, establish the correspondence between welding temperature and welding and assembling height；
In present embodiment, the correspondence between the width L of the position to be welded and tip aperture specifically includes：
The width L of position to be welded1、L2、L3……LnWith tip aperture R1、R2、R3……RnIt corresponds, and L1<L2<L3
<……<Ln, R1<R2<R3<……<Rn；The mutually different nozzle of n kind pore sizes is set, is conducive to during subsequent operation
Width difference based on position to be welded targetedly selects different size nozzle, and solder is made to leave nozzle arrival position to be welded
Good thickness state is kept when putting, improves welding effect.
Correspondence between the material and welding temperature of the object to be welded specifically includes：
Welding temperature is set according to the fusing point of object to be welded；Solder, a side are selected based on the fusing point of object to be welded
Face can avoid interacting to state each other between object and solder to be welded, on the other hand solder can be avoided steady
Fixed connection material to be welded, improves welding effect comprehensively；
The material A of object to be welded1、A2、A3……AmWith welding temperature T1、T2、T3……TmIt corresponds；
Correspondence between the welding temperature and welding and assembling height specifically includes：
Welding temperature T1、T2、T3……TmWith welding and assembling height H1、H2、H3……HmIt corresponds；Above-mentioned correspondence is built
Vertical shadow of the temperature by atmospheric environment for being conducive to avoid to leave tip in solder and reach solder in period of position to be welded
It rings and happening for variation, solder is enable to keep preferable temperature when reaching position to be welded, so as to improve solder
Effect is stably connected with, keeps welding effect.
S2, acquisition position to be welded width L and, gather the materials of two objects to be welded；
The width of position to be welded is gathered in this step, is facilitated in subsequent process and is targetedly selected to weld according to the width
The pore size of tip in termination process improves the matching degree between the width of position to be welded and tip pore size, on the one hand
The width for avoiding the problem that position to be welded is excessive and when tip aperture is too small expends a large amount of weld intervals, while also avoids solder
The problem of temperature reduces and causes welding effect when the position residence time to be welded is long；On the other hand can avoid to be welded
The width of position is too small and solder can not accurately arrive at position to be welded and influence welding effect when tip aperture is excessive, with
And solder reaches the problem of other positions cause solder to waste by mistake；The validity and specific aim of welding process are improved comprehensively；
S3, the width L selection tip apertures based on position to be welded and, the material choosing based on two objects to be welded
Select welding temperature and, based on welding temperature select welding and assembling height.
In present embodiment, step S3 is specifically included：
As L >=LiWhen, tip aperture is selected as Ri；
Wherein, 1≤i≤n；
In this way, not being all the tip of welding process selection different pore size size according to the width of position to be welded, make solder
Position to be welded can be accurately and efficiently reached after tip is left, steadily connects two objects to be welded；Further,
By segmenting the width of position to be welded and selecting the tip of different pore size based on it, can accurately ensure to treat welding position
Welding effect.
When the material of two objects to be welded is identical, then arbitrarily chosen between two objects to be welded a material into
Row welding temperature selects, then according to the material A of any one object to be weldedjCorrespondence selection between welding temperature
Welding temperature Tj；Think welding process selection targetedly welding temperature, improve the firm effect and welding effect of solder；
When the material of two objects to be welded differs, then need to make choice in two kinds of materials, to avoid solder
In excessively high temperature influence the state of object to be welded, at this time according to the material A of lower melting-point object to be weldedkWith welding temperature
Correspondence selection welding temperature T between degreek, object and solder to be welded are maintained on the basis of welding stability is improved
Stable state, improve welding effect comprehensively；
Wherein, 1≤j≤m, 1≤k≤m.
Based on welding temperature TpCorrespondence selection welding and assembling height H between welding and assembling heightp；With pointedly for welding
Operation selection welding and assembling height, on the one hand avoids excessive height and reduces the temperature contained in solder, and influences stablizing for solder and connect
Effect is connect, on the other hand prevents the too low state and welding effect that solder is caused to possess high temperature and influences object to be welded of height；
Wherein, 1≤p≤m.
The automatic welding adjusted based on height that present embodiment proposes regulates and controls method, selects and welds from welding temperature
Welding process is regulated and controled in terms of matching degree two between the width of nozzle aperture footpath and position to be welded, not only contributes to improve
The validity and specific aim of welding process ensure welding precision, and can reduce the waste of solder, save weld interval, letter
Change welding operating process.Specifically：Present embodiment targetedly selects tip according to the width of position to be welded first
Pore size improves the matching degree between the width of tip aperture and position to be welded, avoids making when tip aperture is too small or excessive
Into the waste of solder and happening for reduction welding precision；Then according to the material selection welding temperature of two objects to be welded
Degree, avoids the state of the excessively high active and to be welded object for influencing solder of temperature, while avoids the too low influence solder of temperature
Fixed effect；Further, it is contemplated that solder leaves the temperature consumption during tip reaches position to be welded, this embodiment party
Formula selects welding and assembling height also according to solder temperature, and the temperature of solder holding can be reduced by eliminating solder with this and leaving air after tip
Misgivings, it is ensured that solder keeps preferable welding temperature when reaching position to be welded, so as to improve welding effect, realize to welding
The intelligence of process effectively regulates and controls.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of automatic welding adjusted based on height regulates and controls method, which is characterized in that comprises the following steps：
S1, establish correspondence between the width L of position to be welded and tip aperture and, establish the material of object to be welded
Correspondence between matter and welding temperature and, establish the correspondence between welding temperature and welding and assembling height；
S2, acquisition position to be welded width L and, gather the materials of two objects to be welded；
S3, the width L selection tip apertures based on position to be welded and, the material based on two objects to be welded selects weldering
Jointing temp and, based on welding temperature select welding and assembling height.
2. the automatic welding according to claim 1 adjusted based on height regulates and controls method, which is characterized in that step S1
In, the correspondence between the width L of the position to be welded and tip aperture specifically includes：
The width L of position to be welded1、L2、L3……LnWith tip aperture R1、R2、R3……RnIt corresponds, and L1<L2<L3
<……<Ln, R1<R2<R3<……<Rn。
3. the automatic welding according to claim 2 adjusted based on height regulates and controls method, which is characterized in that step S1
In, the correspondence between the material and welding temperature of the object to be welded specifically includes：
Welding temperature is set according to the fusing point of object to be welded；
The material A of object to be welded1、A2、A3……AmWith welding temperature T1、T2、T3……TmIt corresponds.
4. the automatic welding according to claim 3 adjusted based on height regulates and controls method, which is characterized in that step S1
In, the correspondence between the welding temperature and welding and assembling height specifically includes：
Welding temperature T1、T2、T3……TmWith welding and assembling height H1、H2、H3……HmIt corresponds.
5. the automatic welding according to claim 4 adjusted based on height regulates and controls method, which is characterized in that step S3 has
Body includes：
As L >=LiWhen, tip aperture is selected as Ri；
Wherein, 1≤i≤n.
6. the automatic welding according to claim 4 adjusted based on height regulates and controls method, which is characterized in that step S3 has
Body includes：
When the material of two objects to be welded is identical, according to the material A of any one object to be weldedjBetween welding temperature
Correspondence selection welding temperature Tj；
When the material of two objects to be welded differs, according to the material A of lower melting-point object to be weldedkWith welding temperature
Between correspondence selection welding temperature Tk；
Wherein, 1≤j≤m, 1≤k≤m.
7. the automatic welding according to claim 6 adjusted based on height regulates and controls method, which is characterized in that step S3 has
Body includes：
Based on welding temperature TpCorrespondence selection welding and assembling height H between welding and assembling heightp；
Wherein, 1≤p≤m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711486514.2A CN108115303A (en) | 2017-12-30 | 2017-12-30 | A kind of automatic welding adjusted based on height regulates and controls method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711486514.2A CN108115303A (en) | 2017-12-30 | 2017-12-30 | A kind of automatic welding adjusted based on height regulates and controls method |
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| CN108115303A true CN108115303A (en) | 2018-06-05 |
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| CN201711486514.2A Withdrawn CN108115303A (en) | 2017-12-30 | 2017-12-30 | A kind of automatic welding adjusted based on height regulates and controls method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI768956B (en) * | 2021-06-07 | 2022-06-21 | 上利新科技股份有限公司 | Welding method |
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| CN1150077A (en) * | 1995-09-28 | 1997-05-21 | 法玛通公司 | Parameter-controlled welding process for production of welded joint between two metal workpieces |
| CN2882873Y (en) * | 2006-03-20 | 2007-03-28 | 佛山市顺德区顺达电脑厂有限公司 | Region adjustable wave welding nozzle structure |
| CN101159242A (en) * | 2007-11-13 | 2008-04-09 | 广东工业大学 | Welding head positioning accuracy detecting system and method thereof |
| CN101222998A (en) * | 2005-07-20 | 2008-07-16 | Sca卫生产品股份公司 | Device and method for processing materials by ultrasonic device |
| CN102078993A (en) * | 2009-11-26 | 2011-06-01 | 株式会社电装 | Jet-type welding system and manufacture system of PCB (Printed Circuit Board) with same |
| CN103264203A (en) * | 2013-05-23 | 2013-08-28 | 无锡市崇安区科技创业服务中心 | Hot air gun |
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2017
- 2017-12-30 CN CN201711486514.2A patent/CN108115303A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1150077A (en) * | 1995-09-28 | 1997-05-21 | 法玛通公司 | Parameter-controlled welding process for production of welded joint between two metal workpieces |
| CN101222998A (en) * | 2005-07-20 | 2008-07-16 | Sca卫生产品股份公司 | Device and method for processing materials by ultrasonic device |
| CN2882873Y (en) * | 2006-03-20 | 2007-03-28 | 佛山市顺德区顺达电脑厂有限公司 | Region adjustable wave welding nozzle structure |
| CN101159242A (en) * | 2007-11-13 | 2008-04-09 | 广东工业大学 | Welding head positioning accuracy detecting system and method thereof |
| CN102078993A (en) * | 2009-11-26 | 2011-06-01 | 株式会社电装 | Jet-type welding system and manufacture system of PCB (Printed Circuit Board) with same |
| CN103264203A (en) * | 2013-05-23 | 2013-08-28 | 无锡市崇安区科技创业服务中心 | Hot air gun |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| TWI768956B (en) * | 2021-06-07 | 2022-06-21 | 上利新科技股份有限公司 | Welding method |
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Application publication date: 20180605 |
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