CN108114795A - A kind of all-hydraulic integrated impact device - Google Patents
A kind of all-hydraulic integrated impact device Download PDFInfo
- Publication number
- CN108114795A CN108114795A CN201711469707.7A CN201711469707A CN108114795A CN 108114795 A CN108114795 A CN 108114795A CN 201711469707 A CN201711469707 A CN 201711469707A CN 108114795 A CN108114795 A CN 108114795A
- Authority
- CN
- China
- Prior art keywords
- piston
- spool
- hammer body
- hydraulic
- hammer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 241001656951 Protheca Species 0.000 claims abstract description 10
- 239000012530 fluid Substances 0.000 claims abstract description 9
- 238000009825 accumulation Methods 0.000 claims 1
- 239000010720 hydraulic oil Substances 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/16—Mills provided with vibrators
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Percussive Tools And Related Accessories (AREA)
Abstract
The present invention provides a kind of all-hydraulic integrated impact device, set, valve pocket, spool, mandril, piston rear enclosure in rotary joint, hydraulic fluid port flange, drill steel, drill steel set, hammer body, piston protheca, piston, piston;The hammer body is overall structure, and the rotary joint is fixedly connected by hydraulic fluid port flange with hammer body;The drill steel set is sleeved on drill steel, and one is placed in hammer body;Set, spool, piston rear enclosure are sleeved on piston in an orderly manner in the piston protheca, piston, and one is placed in hammer body;The valve pocket is sleeved on spool, at least 1 mandril built in the piston rear enclosure;The valve pocket, spool and piston be coaxial cooperation and with one heart, spool opposing pistons axially move.Integrative design of the present invention is not only avoided that bolt looseness and makes hydraulic hammer failure that cannot work, reduces the failure rate of hydraulic breaking hammer, improve work efficiency;Compact-sized, amount of parts is few, and the processing cost of product reduces.
Description
Technical field
The present invention relates to impact vibration equipment technical fields, and in particular to a kind of all-hydraulic integrated impact device.
Background technology
Hydraulic breaking hammer can be widely applied to the construction fields such as metallurgy, mine, railway, highway, building, to hard objects such as
Rock, cement pavement, aging blocks etc. such as are exploited, are crushed, being removed at the operations, can also be by converting drill steel, for riveting, removing
Operations specifics, the purposes such as become rusty, vibrate, tamping, driving piles are very extensive.It reaches a conclusion after weighing a matter and has quickly grown since city, have three generation products so far,
That is full hydraulic, liquid gas association type and nitrogen-inflating hydraulic hammer.
Seen three generations's hydraulic breaking hammer product currently on the market, basic structure are by middle cylinder body, piston, preceding cylinder
The compositions such as body, drill steel, reversal valve, rear-bank rotor housing, side plate.It is coupled between middle cylinder body, front-bank rotor housing, rear-bank rotor housing three by stay bolt
One, is coupled through side plate to realize between hydraulic breaking hammer hammer body and host, and side plate and hammer body are also by side plate spiral shell
Bolt is coupled integral.Since hydraulic breaking hammer is to complete crushing operation with high-frequency percussion vibration at work, high frequency punching
Hitting vibration can often cause the stay bolt of hydraulic breaking hammer and side plate bolt to loosen or even be present with the disconnected of stay bolt and side plate bolt
It splits, so that hydraulic breaking hammer breaks down, it has to be stopped, influence being smoothed out for engineering construction, brought to user
Economic loss.Meanwhile the design that reversal valve has with middle cylinder body is integrated, and is known as built-in valve, has plenty of separated, is known as outer
Valve is put, but is not and piston coaxial, causes hydraulic breaking hammer appearance and size bigger than normal, and amount of parts is on the high side, raw material
The negative consequences such as expense increases, and processing cost increases.
The content of the invention
(1) the technical issues of solving
The present invention is insufficient present on above-mentioned existing hydraulic breaking hammer structure in order to overcome, and provides a kind of integrative design
All-hydraulic integrated impact device is not only avoided that bolt looseness and makes hydraulic hammer failure that cannot work, reduces hydraulic crushing
The failure rate of hammer improves work efficiency;Simultaneously also because compact-sized, amount of parts is few, reduces the usage amount of metal material,
The consumption of raw material reduces, and the processing cost of product reduces.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of all-hydraulic integrated impact device, before rotary joint, hydraulic fluid port flange, drill steel, drill steel set, hammer body, piston
Set, valve pocket, spool, mandril, piston rear enclosure in set, piston, piston;The hammer body is overall structure, and the rotary joint passes through
Hydraulic fluid port flange is fixedly connected with hammer body;The drill steel set is sleeved on drill steel, and one is placed in hammer body;The piston protheca, piston
Middle set, spool, piston rear enclosure are sleeved on piston in an orderly manner, and one is placed in hammer body;The valve pocket is sleeved on spool, the piston
At least 1 mandril built in rear enclosure;The valve pocket, spool and piston be coaxial cooperation and with one heart, spool opposing pistons do axial direction
Movement.
Further, be sleeved in the piston it is axial at least provided with a stepped hole, using at step as boundary, will be in piston
Set is divide into upper part and lower part, and piston is divided into two chambers up and down using the border that top and the bottom are covered in piston as boundary, and upper chamber is by living
Set, valve pocket, spool, mandril, piston rear enclosure, hammer body are formed in plug, piston;Lower chambers by piston protheca, piston, piston cover,
Hammer body is formed.
Further, accumulator is installed on the hammer body.
Further, the accumulator is bolted on hammer body.
Further, the drill steel set is bolted on hammer body.
(3) advantageous effect
Beneficial effects of the present invention:A kind of all-hydraulic integrated impact device integrative design, is not only avoided that bolt looseness
And make hydraulic hammer failure that cannot work, the failure rate of hydraulic breaking hammer is reduced, improves work efficiency;It is compact-sized, zero
Number of packages amount is few, reduces the usage amount of metal material, and the consumption of raw material reduces, and the processing cost of product reduces;Impactor machine
High pressure accumulator is designed with it, is reduced influence of hydro pulse when hydraulic hammer works to host hydraulic system, is carried simultaneously
The high hitting power of hydraulic breaking hammer.
Description of the drawings
It in order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is structural front view of the present invention;
Fig. 2 is the structure sectional view of the embodiment of the present invention 1;
Fig. 3 is the structure sectional view of the embodiment of the present invention 2.
Related elements symbol description:
1st, by rotary joint;2nd, hydraulic fluid port flange;3rd, drill steel;4th, drill steel set;5th, hammer body;6th, piston protheca;7th, accumulator;8、
Piston;9th, covered in piston;10th, valve pocket;11st, spool;12nd, mandril;13rd, piston rear enclosure.
Specific embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
All other embodiments obtained without creative efforts belong to the scope of protection of the invention.
With reference to Fig. 1-3, a kind of all-hydraulic integrated impact device, including rotary joint 1, hydraulic fluid port flange 2, drill steel 3, drill steel set
4th, set 9, valve pocket 10, spool 11, mandril 12, piston rear enclosure 13 in hammer body 5, piston protheca 6, accumulator 7, piston 8, piston.
Rotary joint 1 is fixedly connected by hydraulic fluid port flange 2 with hammer body 5, and rotary joint 1 is rotatable 360 ° of rotary joints.
Drill steel set 4 is sleeved on drill steel 3, and one is placed in hammer body 5, and drill steel set 4 is bolted on hammer body 5.Hammer body 5 is tied to be whole
Structure, set 9, spool 11, piston rear enclosure 13 are sleeved in an orderly manner on piston 8 in piston protheca 6, piston, and one is placed in hammer body 5.Valve
Core 11 is cased with valve pocket 10, at least 1 mandril 12 built in piston rear enclosure 13.Valve pocket 10, spool 11 and piston 8 are coaxial cooperations,
Three is concentric, and 11 opposing pistons 8 of spool are axially moved.
9 are covered in piston in axial direction at least provided with a stepped hole, as boundary, to be by covering 9 points in piston at any step
Impactor is divided into two chambers up and down, upper chamber by upper and lower two parts, piston 8 using the border that 9 top and the bottom are covered in piston as boundary
It is formed by covering 9, valve pocket 10, spool 11, mandril 12, piston rear enclosure 13, hammer body 5 in piston 8, piston;Lower chambers are by piston protheca
6th, set 9, hammer body 5 are formed in piston 8, piston.Lower chambers remain elevated pressures, upper chamber's pressure change during work.
All-hydraulic integrated impact device uses hydraulic power source fuel feeding, and during work, lower chambers are constantly in higher pressure state, epicoele
Room hydraulic oil is blocked by spool 11, and in low-pressure state, piston 8 moves up, and piston 8, which moves up, hits spool 11, is blocked by spool 11
Hydraulic oil enters upper chamber, and upper chamber is in higher pressure state.Since piston 8 is there are annular surface product moment, epicoele chamber pressure is more than
Lower chambers, piston 8 move down, and move down into designed distance, and upper chamber's oil pressure reduces, and upper chamber's hydraulic oil is blocked again by spool 11, on
Chamber is in normal pressure state, and piston 8 moves up.
The embodiment of the present invention 1 is provided with reference to Fig. 1 and Fig. 2, piston 8 will as boundary using the border that 9 top and the bottom are covered in piston
Impactor is divided into two chambers up and down.Be on switching, hydraulic power source by can 360 ° rotation rotary joints 1 enter hammer bodies 5,
And to bottom chamber fuel feeding, during work, lower chambers are constantly in higher pressure state, and upper chamber promotes mandril 12 to push up by hydraulic oil
Firmly spool 11 are blocked by the hydraulic oil of valve pocket 10 by spool 11, and upper chamber is in low-pressure state, and piston 8 is by lower chambers oil pressure
It moves up.
The embodiment of the present invention 2 is provided with reference to Fig. 1 and Fig. 3, is moved up by 1 piston 8 of embodiment by lower chambers oil pressure, directly
Spool 11 is hit to piston 8, spool 11 moves up, and the hydraulic oil blocked by spool 11 turns on, and upper chamber's oil pressure increase, upper chamber gives
Until more than lower chambers to the promotion of piston 8, piston 8 moves down 8 thrust of piston for increase rapidly, while increased oil pressure promotes
Spool 11 continues to move up until by 13 /V of piston rear enclosure being stopped.When piston 8, which accelerates speed, moves down designed distance, upper chamber
Oil pressure reduces, and implements by embodiment 1, so cycles, and in cycles, that is, completes broken work.
In conclusion the embodiment of the present invention, all-hydraulic integrated impact device, by the middle cylinder of hydraulic breaking hammer currently on the market
Body, front-bank rotor housing and side plate carry out integrative design, using the method being integrally manufactured, by the middle cylinder body of hydraulic breaking hammer, preceding
Cylinder body and side plate are integrally formed, and form the cylinder body of a new construction;Impactor integrative design is not only avoided that bolt pine
It moves and makes hydraulic hammer failure that cannot work, reduce the failure rate of hydraulic breaking hammer, improve work efficiency;It is compact-sized, zero
Number of components is few, reduces the usage amount of metal material, and the consumption of raw material reduces, and the processing cost of product reduces;Impactor
In spool and valve pocket using coaxial design, and piston coaxial;High pressure accumulator is designed on impactor fuselage, reduces liquid
Influence of the hydro pulse to host hydraulic system when hammer works, while improve the hitting power of hydraulic breaking hammer.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments
The present invention is described in detail, it will be understood by those of ordinary skill in the art that:It still can be to foregoing each implementation
Technical solution recorded in example modifies or carries out equivalent substitution to which part technical characteristic;And these modification or
It replaces, the essence of appropriate technical solution is not made to depart from the spirit and scope of various embodiments of the present invention technical solution.
Claims (6)
1. a kind of all-hydraulic integrated impact device, it is characterised in that:Including rotary joint, hydraulic fluid port flange, drill steel, drill steel set, hammer
Set, valve pocket, spool, mandril, piston rear enclosure in body, piston protheca, piston, piston;The hammer body be overall structure, the rotation
Connector is fixedly connected by hydraulic fluid port flange with hammer body;The drill steel set is sleeved on drill steel, and one is placed in hammer body;Before the piston
Set, spool, piston rear enclosure are sleeved on piston in an orderly manner in set, piston, and one is placed in hammer body;The valve pocket is sleeved on spool,
At least 1 mandril built in the piston rear enclosure;The valve pocket, spool and piston are coaxial cooperations and with one heart, and spool is relatively living
Plug axially moves.
2. a kind of all-hydraulic integrated impact device as described in claim 1, which is characterized in that be sleeved in the piston axially extremely
It is set less there are one stepped hole, as boundary, set in piston to be divide into upper part and lower part at step, piston in piston to cover top and the bottom
Border be divided into two chambers up and down for boundary, upper chamber by set in piston, piston, valve pocket, spool, mandril, piston rear enclosure, hammer into shape
Body is formed;Lower chambers in piston protheca, piston, piston by covering, hammer body is formed.
3. a kind of all-hydraulic integrated impact device as described in claim 1, which is characterized in that the rotary joint is rotatable
360 ° of rotary joints.
4. a kind of all-hydraulic integrated impact device as described in claim 1, which is characterized in that be equipped with accumulation of energy on the hammer body
Device.
5. a kind of all-hydraulic integrated impact device as claimed in claim 3, which is characterized in that the accumulator is consolidated by bolt
It is scheduled on hammer body.
6. a kind of all-hydraulic integrated impact device as described in claim 1, which is characterized in that the drill steel set is consolidated by bolt
It is scheduled on hammer body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711469707.7A CN108114795A (en) | 2017-12-29 | 2017-12-29 | A kind of all-hydraulic integrated impact device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711469707.7A CN108114795A (en) | 2017-12-29 | 2017-12-29 | A kind of all-hydraulic integrated impact device |
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Publication Number | Publication Date |
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CN108114795A true CN108114795A (en) | 2018-06-05 |
Family
ID=62232494
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201711469707.7A Pending CN108114795A (en) | 2017-12-29 | 2017-12-29 | A kind of all-hydraulic integrated impact device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109707694A (en) * | 2019-03-01 | 2019-05-03 | 山东天瑞重工有限公司 | A kind of hydraulic breaking hammer |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3145306A1 (en) * | 1981-11-14 | 1983-06-01 | Rheinische Braunkohlenwerke AG, 5000 Köln | Appliance for the comminution of tree stumps |
CN202658644U (en) * | 2012-05-21 | 2013-01-09 | 安徽惊天液压智控股份有限公司 | Integral type hydraulic breaking hammer |
CN107263397A (en) * | 2017-07-21 | 2017-10-20 | 江苏集萃智能制造技术研究所有限公司 | A kind of disassembling bolts impactor |
CN208302968U (en) * | 2017-12-29 | 2019-01-01 | 江苏集萃智能制造技术研究所有限公司 | A kind of all-hydraulic integrated impact device |
-
2017
- 2017-12-29 CN CN201711469707.7A patent/CN108114795A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3145306A1 (en) * | 1981-11-14 | 1983-06-01 | Rheinische Braunkohlenwerke AG, 5000 Köln | Appliance for the comminution of tree stumps |
CN202658644U (en) * | 2012-05-21 | 2013-01-09 | 安徽惊天液压智控股份有限公司 | Integral type hydraulic breaking hammer |
CN107263397A (en) * | 2017-07-21 | 2017-10-20 | 江苏集萃智能制造技术研究所有限公司 | A kind of disassembling bolts impactor |
CN208302968U (en) * | 2017-12-29 | 2019-01-01 | 江苏集萃智能制造技术研究所有限公司 | A kind of all-hydraulic integrated impact device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109707694A (en) * | 2019-03-01 | 2019-05-03 | 山东天瑞重工有限公司 | A kind of hydraulic breaking hammer |
CN109707694B (en) * | 2019-03-01 | 2019-10-18 | 山东天瑞重工有限公司 | A kind of hydraulic breaking hammer |
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20180605 |