CN108114795A - A kind of all-hydraulic integrated impact device - Google Patents

A kind of all-hydraulic integrated impact device Download PDF

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Publication number
CN108114795A
CN108114795A CN201711469707.7A CN201711469707A CN108114795A CN 108114795 A CN108114795 A CN 108114795A CN 201711469707 A CN201711469707 A CN 201711469707A CN 108114795 A CN108114795 A CN 108114795A
Authority
CN
China
Prior art keywords
piston
spool
hammer body
hydraulic
hammer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711469707.7A
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Chinese (zh)
Inventor
童小冬
徐必勇
王飞
黄志远
刘江涛
孙立
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute of Intelligent Manufacturing Technology JITRI
Original Assignee
Institute of Intelligent Manufacturing Technology JITRI
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Institute of Intelligent Manufacturing Technology JITRI filed Critical Institute of Intelligent Manufacturing Technology JITRI
Priority to CN201711469707.7A priority Critical patent/CN108114795A/en
Publication of CN108114795A publication Critical patent/CN108114795A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/16Mills provided with vibrators

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Percussive Tools And Related Accessories (AREA)

Abstract

The present invention provides a kind of all-hydraulic integrated impact device, set, valve pocket, spool, mandril, piston rear enclosure in rotary joint, hydraulic fluid port flange, drill steel, drill steel set, hammer body, piston protheca, piston, piston;The hammer body is overall structure, and the rotary joint is fixedly connected by hydraulic fluid port flange with hammer body;The drill steel set is sleeved on drill steel, and one is placed in hammer body;Set, spool, piston rear enclosure are sleeved on piston in an orderly manner in the piston protheca, piston, and one is placed in hammer body;The valve pocket is sleeved on spool, at least 1 mandril built in the piston rear enclosure;The valve pocket, spool and piston be coaxial cooperation and with one heart, spool opposing pistons axially move.Integrative design of the present invention is not only avoided that bolt looseness and makes hydraulic hammer failure that cannot work, reduces the failure rate of hydraulic breaking hammer, improve work efficiency;Compact-sized, amount of parts is few, and the processing cost of product reduces.

Description

A kind of all-hydraulic integrated impact device
Technical field
The present invention relates to impact vibration equipment technical fields, and in particular to a kind of all-hydraulic integrated impact device.
Background technology
Hydraulic breaking hammer can be widely applied to the construction fields such as metallurgy, mine, railway, highway, building, to hard objects such as Rock, cement pavement, aging blocks etc. such as are exploited, are crushed, being removed at the operations, can also be by converting drill steel, for riveting, removing Operations specifics, the purposes such as become rusty, vibrate, tamping, driving piles are very extensive.It reaches a conclusion after weighing a matter and has quickly grown since city, have three generation products so far, That is full hydraulic, liquid gas association type and nitrogen-inflating hydraulic hammer.
Seen three generations's hydraulic breaking hammer product currently on the market, basic structure are by middle cylinder body, piston, preceding cylinder The compositions such as body, drill steel, reversal valve, rear-bank rotor housing, side plate.It is coupled between middle cylinder body, front-bank rotor housing, rear-bank rotor housing three by stay bolt One, is coupled through side plate to realize between hydraulic breaking hammer hammer body and host, and side plate and hammer body are also by side plate spiral shell Bolt is coupled integral.Since hydraulic breaking hammer is to complete crushing operation with high-frequency percussion vibration at work, high frequency punching Hitting vibration can often cause the stay bolt of hydraulic breaking hammer and side plate bolt to loosen or even be present with the disconnected of stay bolt and side plate bolt It splits, so that hydraulic breaking hammer breaks down, it has to be stopped, influence being smoothed out for engineering construction, brought to user Economic loss.Meanwhile the design that reversal valve has with middle cylinder body is integrated, and is known as built-in valve, has plenty of separated, is known as outer Valve is put, but is not and piston coaxial, causes hydraulic breaking hammer appearance and size bigger than normal, and amount of parts is on the high side, raw material The negative consequences such as expense increases, and processing cost increases.
The content of the invention
(1) the technical issues of solving
The present invention is insufficient present on above-mentioned existing hydraulic breaking hammer structure in order to overcome, and provides a kind of integrative design All-hydraulic integrated impact device is not only avoided that bolt looseness and makes hydraulic hammer failure that cannot work, reduces hydraulic crushing The failure rate of hammer improves work efficiency;Simultaneously also because compact-sized, amount of parts is few, reduces the usage amount of metal material, The consumption of raw material reduces, and the processing cost of product reduces.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of all-hydraulic integrated impact device, before rotary joint, hydraulic fluid port flange, drill steel, drill steel set, hammer body, piston Set, valve pocket, spool, mandril, piston rear enclosure in set, piston, piston;The hammer body is overall structure, and the rotary joint passes through Hydraulic fluid port flange is fixedly connected with hammer body;The drill steel set is sleeved on drill steel, and one is placed in hammer body;The piston protheca, piston Middle set, spool, piston rear enclosure are sleeved on piston in an orderly manner, and one is placed in hammer body;The valve pocket is sleeved on spool, the piston At least 1 mandril built in rear enclosure;The valve pocket, spool and piston be coaxial cooperation and with one heart, spool opposing pistons do axial direction Movement.
Further, be sleeved in the piston it is axial at least provided with a stepped hole, using at step as boundary, will be in piston Set is divide into upper part and lower part, and piston is divided into two chambers up and down using the border that top and the bottom are covered in piston as boundary, and upper chamber is by living Set, valve pocket, spool, mandril, piston rear enclosure, hammer body are formed in plug, piston;Lower chambers by piston protheca, piston, piston cover, Hammer body is formed.
Further, accumulator is installed on the hammer body.
Further, the accumulator is bolted on hammer body.
Further, the drill steel set is bolted on hammer body.
(3) advantageous effect
Beneficial effects of the present invention:A kind of all-hydraulic integrated impact device integrative design, is not only avoided that bolt looseness And make hydraulic hammer failure that cannot work, the failure rate of hydraulic breaking hammer is reduced, improves work efficiency;It is compact-sized, zero Number of packages amount is few, reduces the usage amount of metal material, and the consumption of raw material reduces, and the processing cost of product reduces;Impactor machine High pressure accumulator is designed with it, is reduced influence of hydro pulse when hydraulic hammer works to host hydraulic system, is carried simultaneously The high hitting power of hydraulic breaking hammer.
Description of the drawings
It in order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with Other attached drawings are obtained according to these attached drawings.
Fig. 1 is structural front view of the present invention;
Fig. 2 is the structure sectional view of the embodiment of the present invention 1;
Fig. 3 is the structure sectional view of the embodiment of the present invention 2.
Related elements symbol description:
1st, by rotary joint;2nd, hydraulic fluid port flange;3rd, drill steel;4th, drill steel set;5th, hammer body;6th, piston protheca;7th, accumulator;8、 Piston;9th, covered in piston;10th, valve pocket;11st, spool;12nd, mandril;13rd, piston rear enclosure.
Specific embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is Part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art All other embodiments obtained without creative efforts belong to the scope of protection of the invention.
With reference to Fig. 1-3, a kind of all-hydraulic integrated impact device, including rotary joint 1, hydraulic fluid port flange 2, drill steel 3, drill steel set 4th, set 9, valve pocket 10, spool 11, mandril 12, piston rear enclosure 13 in hammer body 5, piston protheca 6, accumulator 7, piston 8, piston.
Rotary joint 1 is fixedly connected by hydraulic fluid port flange 2 with hammer body 5, and rotary joint 1 is rotatable 360 ° of rotary joints. Drill steel set 4 is sleeved on drill steel 3, and one is placed in hammer body 5, and drill steel set 4 is bolted on hammer body 5.Hammer body 5 is tied to be whole Structure, set 9, spool 11, piston rear enclosure 13 are sleeved in an orderly manner on piston 8 in piston protheca 6, piston, and one is placed in hammer body 5.Valve Core 11 is cased with valve pocket 10, at least 1 mandril 12 built in piston rear enclosure 13.Valve pocket 10, spool 11 and piston 8 are coaxial cooperations, Three is concentric, and 11 opposing pistons 8 of spool are axially moved.
9 are covered in piston in axial direction at least provided with a stepped hole, as boundary, to be by covering 9 points in piston at any step Impactor is divided into two chambers up and down, upper chamber by upper and lower two parts, piston 8 using the border that 9 top and the bottom are covered in piston as boundary It is formed by covering 9, valve pocket 10, spool 11, mandril 12, piston rear enclosure 13, hammer body 5 in piston 8, piston;Lower chambers are by piston protheca 6th, set 9, hammer body 5 are formed in piston 8, piston.Lower chambers remain elevated pressures, upper chamber's pressure change during work.
All-hydraulic integrated impact device uses hydraulic power source fuel feeding, and during work, lower chambers are constantly in higher pressure state, epicoele Room hydraulic oil is blocked by spool 11, and in low-pressure state, piston 8 moves up, and piston 8, which moves up, hits spool 11, is blocked by spool 11 Hydraulic oil enters upper chamber, and upper chamber is in higher pressure state.Since piston 8 is there are annular surface product moment, epicoele chamber pressure is more than Lower chambers, piston 8 move down, and move down into designed distance, and upper chamber's oil pressure reduces, and upper chamber's hydraulic oil is blocked again by spool 11, on Chamber is in normal pressure state, and piston 8 moves up.
The embodiment of the present invention 1 is provided with reference to Fig. 1 and Fig. 2, piston 8 will as boundary using the border that 9 top and the bottom are covered in piston Impactor is divided into two chambers up and down.Be on switching, hydraulic power source by can 360 ° rotation rotary joints 1 enter hammer bodies 5, And to bottom chamber fuel feeding, during work, lower chambers are constantly in higher pressure state, and upper chamber promotes mandril 12 to push up by hydraulic oil Firmly spool 11 are blocked by the hydraulic oil of valve pocket 10 by spool 11, and upper chamber is in low-pressure state, and piston 8 is by lower chambers oil pressure It moves up.
The embodiment of the present invention 2 is provided with reference to Fig. 1 and Fig. 3, is moved up by 1 piston 8 of embodiment by lower chambers oil pressure, directly Spool 11 is hit to piston 8, spool 11 moves up, and the hydraulic oil blocked by spool 11 turns on, and upper chamber's oil pressure increase, upper chamber gives Until more than lower chambers to the promotion of piston 8, piston 8 moves down 8 thrust of piston for increase rapidly, while increased oil pressure promotes Spool 11 continues to move up until by 13 /V of piston rear enclosure being stopped.When piston 8, which accelerates speed, moves down designed distance, upper chamber Oil pressure reduces, and implements by embodiment 1, so cycles, and in cycles, that is, completes broken work.
In conclusion the embodiment of the present invention, all-hydraulic integrated impact device, by the middle cylinder of hydraulic breaking hammer currently on the market Body, front-bank rotor housing and side plate carry out integrative design, using the method being integrally manufactured, by the middle cylinder body of hydraulic breaking hammer, preceding Cylinder body and side plate are integrally formed, and form the cylinder body of a new construction;Impactor integrative design is not only avoided that bolt pine It moves and makes hydraulic hammer failure that cannot work, reduce the failure rate of hydraulic breaking hammer, improve work efficiency;It is compact-sized, zero Number of components is few, reduces the usage amount of metal material, and the consumption of raw material reduces, and the processing cost of product reduces;Impactor In spool and valve pocket using coaxial design, and piston coaxial;High pressure accumulator is designed on impactor fuselage, reduces liquid Influence of the hydro pulse to host hydraulic system when hammer works, while improve the hitting power of hydraulic breaking hammer.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments The present invention is described in detail, it will be understood by those of ordinary skill in the art that:It still can be to foregoing each implementation Technical solution recorded in example modifies or carries out equivalent substitution to which part technical characteristic;And these modification or It replaces, the essence of appropriate technical solution is not made to depart from the spirit and scope of various embodiments of the present invention technical solution.

Claims (6)

1. a kind of all-hydraulic integrated impact device, it is characterised in that:Including rotary joint, hydraulic fluid port flange, drill steel, drill steel set, hammer Set, valve pocket, spool, mandril, piston rear enclosure in body, piston protheca, piston, piston;The hammer body be overall structure, the rotation Connector is fixedly connected by hydraulic fluid port flange with hammer body;The drill steel set is sleeved on drill steel, and one is placed in hammer body;Before the piston Set, spool, piston rear enclosure are sleeved on piston in an orderly manner in set, piston, and one is placed in hammer body;The valve pocket is sleeved on spool, At least 1 mandril built in the piston rear enclosure;The valve pocket, spool and piston are coaxial cooperations and with one heart, and spool is relatively living Plug axially moves.
2. a kind of all-hydraulic integrated impact device as described in claim 1, which is characterized in that be sleeved in the piston axially extremely It is set less there are one stepped hole, as boundary, set in piston to be divide into upper part and lower part at step, piston in piston to cover top and the bottom Border be divided into two chambers up and down for boundary, upper chamber by set in piston, piston, valve pocket, spool, mandril, piston rear enclosure, hammer into shape Body is formed;Lower chambers in piston protheca, piston, piston by covering, hammer body is formed.
3. a kind of all-hydraulic integrated impact device as described in claim 1, which is characterized in that the rotary joint is rotatable 360 ° of rotary joints.
4. a kind of all-hydraulic integrated impact device as described in claim 1, which is characterized in that be equipped with accumulation of energy on the hammer body Device.
5. a kind of all-hydraulic integrated impact device as claimed in claim 3, which is characterized in that the accumulator is consolidated by bolt It is scheduled on hammer body.
6. a kind of all-hydraulic integrated impact device as described in claim 1, which is characterized in that the drill steel set is consolidated by bolt It is scheduled on hammer body.
CN201711469707.7A 2017-12-29 2017-12-29 A kind of all-hydraulic integrated impact device Pending CN108114795A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201711469707.7A CN108114795A (en) 2017-12-29 2017-12-29 A kind of all-hydraulic integrated impact device

Publications (1)

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CN108114795A true CN108114795A (en) 2018-06-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109707694A (en) * 2019-03-01 2019-05-03 山东天瑞重工有限公司 A kind of hydraulic breaking hammer

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3145306A1 (en) * 1981-11-14 1983-06-01 Rheinische Braunkohlenwerke AG, 5000 Köln Appliance for the comminution of tree stumps
CN202658644U (en) * 2012-05-21 2013-01-09 安徽惊天液压智控股份有限公司 Integral type hydraulic breaking hammer
CN107263397A (en) * 2017-07-21 2017-10-20 江苏集萃智能制造技术研究所有限公司 A kind of disassembling bolts impactor
CN208302968U (en) * 2017-12-29 2019-01-01 江苏集萃智能制造技术研究所有限公司 A kind of all-hydraulic integrated impact device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3145306A1 (en) * 1981-11-14 1983-06-01 Rheinische Braunkohlenwerke AG, 5000 Köln Appliance for the comminution of tree stumps
CN202658644U (en) * 2012-05-21 2013-01-09 安徽惊天液压智控股份有限公司 Integral type hydraulic breaking hammer
CN107263397A (en) * 2017-07-21 2017-10-20 江苏集萃智能制造技术研究所有限公司 A kind of disassembling bolts impactor
CN208302968U (en) * 2017-12-29 2019-01-01 江苏集萃智能制造技术研究所有限公司 A kind of all-hydraulic integrated impact device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109707694A (en) * 2019-03-01 2019-05-03 山东天瑞重工有限公司 A kind of hydraulic breaking hammer
CN109707694B (en) * 2019-03-01 2019-10-18 山东天瑞重工有限公司 A kind of hydraulic breaking hammer

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Application publication date: 20180605