CN108108752A - Process data processing method in a kind of cold continuous rolling production actual achievement - Google Patents
Process data processing method in a kind of cold continuous rolling production actual achievement Download PDFInfo
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Abstract
The invention discloses a kind of cold continuous rollings to produce process data processing method in actual achievement, in continuous belt steel production process, gathering strip production technology data and carrying out subsequent processing to data, it is characterised in that including two steps:Step S1:In current strip production process, from primary PLC system acquisition process data, acquisition mode is to be acquired by grade outlet length;Step S2:After the completion of current strip production, to the total data of the current strip of step S1 acquisitions carries out acceleration deceleration state filtering successively, k means clustering algorithms are classified, the confirmation of the sum of normalized, data point minimum range, obtain representing the process data of production actual achievement.Data are representative more preferable, and the operating mode of data reflection is most stable, while avoids the numerical value difference between different technical parameters.
Description
Technical field
The present invention relates to operation of rolling data processing fields, and in particular to process data in a kind of cold continuous rolling production actual achievement
Processing method.
Background technology
Cold continuous rolling products application is extensive, and all trades and professions, to the dimensional accuracy of cold continuous rolling product, surface appearance, plate face is straight
The requirements such as degree, physical property are continuously improved, everything is required for ensuring in production process using more preferably process system, wherein really
Determine the premise that process data in cold continuous rolling production actual achievement is process optimization.
Cold continuous rolling uses multilevel control system.Wherein second level system is Process Control System.It gathers level-one basis certainly
Dynamicization system meter signal, completes material tracking and data collection, and generation production actual achievement is simultaneously stored in database, is then sent to three
Grade production management system.Production actual achievement is the basis of steel mill's production management, while its process data is that technologists carry out
The important evidence of quality analysis.
Producing actual achievement mainly includes essential information and process data information, and wherein essential information includes finished product reel number, entrance
Reel number, specification weight, steel grade, production start over time, teams and groups etc..Process data information includes speed, thickness, and tension rolls
Power processed, bending roller force etc..In actual production, two level acquires series of process data from level-one (primary PLC system), these techniques
If data all preserve, data volume is too big, is not suitable for long-term preserve.Then a set of generation is selected from this series of process data
The process data of table as the process data of production actual achievement, carries out persistence.
Produce the definite generally use following manner of process data in actual achievement:
(1) process data of length direction intermediate point is chosen.
Or the process data of (2) access speed maximum.
Or (3) all select median to the parameters of this series of process, form a set of process data.
Or (4) are all averaged the parameters of this series of process, form a set of process data.
However, mode (1) only can it be as the representative value of process data, and often under Part load
It is optimal.Mode (2) is perhaps effective when producing strict implement speed regulation plan rolling, but in producing inevitably
Speed control fluctuates, it is caused to be possible to inaccurate.The parameters for a set of process data that mode (3) and (4) are formed are not
Same place is derived from, it is when being analyzed as subsequent technique and improper.
In short, aforesaid way is excessively random during process data is determined, it is representative also and bad.
The content of the invention
For defect in the prior art, the technical problem to be solved in the present invention is to provide a kind of production of cold continuous rolling is real
Process data processing method in achievement, data are representative more preferable, and the operating mode of data reflection is most stable, while avoid different process ginseng
Numerical value difference between number.
In order to solve the above technical problems, the technical solution adopted by the present invention is as follows:
Process data processing method in a kind of cold continuous rolling production actual achievement, in continuous belt steel production process, gathering strip
Production technology data simultaneously carry out subsequent processing to data, it is characterised in that including two steps:Step S1:Current strip production process
In, from primary PLC system acquisition process data, acquisition mode is to be acquired by grade outlet length;Step S2:Current strip life
After the completion of production, acceleration deceleration state filtering is carried out successively to the total data of the current strip of step S1 acquisitions, k-means is clustered
Algorithm is classified, the confirmation of the sum of normalized, data point minimum range, obtains representing the process data of production actual achievement.
Further, the specific features of step S2 data processings are as follows:
S2.1:The data of step S1 acquisitions are formed in whole process data collection a G1, whole process data collection G1, filtering
It is the process data for accelerating or slowing down to fall acceleration deceleration state, and it is normal technique number only to retain acceleration deceleration state
According to obtaining filtering technique data set G2;
S2.2:First group of subset parameter in these process datas is chosen from filtering technique data set G2, using k-means
Clustering algorithm is classified, and obtains the first group cluster process data collection G3 and the second group cluster process data collection G4;Choose first
In group cluster process data collection G3 and the second group cluster process data collection G4, that larger group of average outlet strip speed is false
Larger group of G5 of average outlet strip speed is set to, is further processed;
S2.3:From larger group of G5 of average outlet strip speed, second group of subset parameter in these process datas is chosen,
It is normalized, obtains normalization process data collection G6;
S2.4:The distance between any two process data point in normalization process data collection G6 is calculated, is then united respectively
The sum of each distance of process data point away from other all data points is counted, finds that minimum data point of the sum of distance average
Corresponding original process data are the process data in optimal production actual achievement in outlet larger group of G5 of strip speed.
Further, the process data item gathered in step S1 includes but not limited to:Acceleration deceleration state;It is fast before and after each rack
Degree, tension, thickness;The roll-force of each rack, roll torque, rolling power, tilting value;Working roll linear velocity;Each roll it is curved
Roller power, roll shifting amount;Plate shape.
Further, the medium outlet modes of step S1 are arranged to the frequency that outlet often shuts out 3-6 meters of length strips.
Further, the production of step S2 strips completes that effective flying shear shear event occurs after referring to milling train.Further,
When choosing first group of subset parameter in these process datas from filtering technique data set G2 in step S2, first group of subset parameter
Refer to the related process parameters of utmostly influence of rolled stability.
Further, strip muzzle velocity is chosen in step S2 as first group of subset parameter or the last rack working roll of selection
Linear velocity is as first group of subset parameter or selection strip muzzle velocity and plate shape collectively as one group of subset parameter.
Further, in step S2, the k values of k-means clustering algorithms are determined by cold continuous rolling speed, for distinguishing high regime
And low speed segment.
Further, in step S2, second group of subset parameter refers to the related process parameters for weighing rolling data stability.
Further, in step S2, second group of subset parameter includes at least:Export strip speed, exit thickness, entrance thickness
Degree, plate shape value, each rack roll-force, each rack working roll, intermediate calender rolls bending roller force.
Compared with prior art, the present invention has the advantages that:
(1) all process datas have been taken into full account, and have eliminated the influence of the unstable periods such as acceleration and deceleration, data choosing
The representativeness selected is more preferable.
(2) process data in high speed stable rolling stage is obtained using hierarchical cluster, the operating mode of these data is most stable.
(3) the numerical value difference between different technical parameters is avoided using normalization algorithm.
Description of the drawings
Fig. 1 typical case's cold continuous rolling muzzle velocity figure.
Specific embodiment
In order to which the purpose of the present invention, technical solution and advantage is more clearly understood, with reference to embodiment into traveling
One step is described in detail.It should be understood that this embodiment is only the one side that the present invention applies, it is not used to limit this hair
It is bright.
Usually, cold continuous rolling produced by the way of 5 racks either 6 rack continuous rollings roll select four-roller or
Six-high cluster mill.In general the strip welding that strip is rolling on uncoiler in uncoiling, with production line, afterwards into work
Set reaches milling train.Need to collect the technological parameter of this strip at this time, until its afterbody leaves last rack, so repeatedly
It carries out.
Cold continuous rolling speed regulation is as shown in Figure 1.Muzzle velocity currently with firm afterbody and next strip steel head usually with
Relatively low speed rolls to prevent broken belt, and the middle part of current strip is generally rolled using fair speed, to improve production efficiency.
In raising speed and down speeding procedure, one section of raising speed section and reduction of speed section have been corresponded to respectively.As seen from the figure, speed is divided into two typical cases
Section, high speed stable rolling area and low speed cross weld seam rolling zone.The desired process data that represents of technologist must be at a high speed
Most representative data in stable rolling area.
Strip is identified in the material tracking module of Process Control System, obtains the essential information of strip, and when this band
In steel production process, its technique information is collected.The acquisition scheme of mainstream is periodical collection technology data, collection period 500
Millisecond or 1 second.But always change due to strip speed, the data that this acquisition mode obtains are along strip length direction
Upper distribution is simultaneously uneven.Process data to subsequently determining production actual achievement is unfavorable.
Certain embodiment technical solution comprises the following steps:
Step S1:In current strip production process, from primary PLC collection technology data.Acquisition mode is to be grown by grade outlets
Degree is acquired.
The data item wherein gathered includes:Acceleration deceleration state;Speed before and after each rack, tension, thickness;The rolling of each rack
Power, roll torque, rolling power, tilting value;Working roll linear velocity;The bending roller force of each roll, roll shifting amount;Plate shape;Deng
Wherein acquisition mode is to be acquired by grade outlet length.General selection often rolls 5 meters of acquisitions and once (exports out
Carry out the frequency of 5 meters of acquisitions once).
Step S2:After the completion of current strip production, data are handled with the process data represented.
Wherein strip production completes to refer to that effective flying shear shear event occurs after milling train occurs.
It is as follows for the specific numerical procedure of step 2:
S2.1:In whole process data collection G1, filtering acceleration deceleration state is the technique number for accelerating or slowing down
According to.It is normal process data only to retain acceleration deceleration state, obtains process data collection G2.
S2.2:First group of subset parameter in these process datas is chosen to G2, is divided using k-means clustering algorithms
Class, wherein k values are 2 (K values are fixed as 2, as long as being to separate high regime and low speed segment the reason for selected as 2).Obtain two groups
Process data collection G3 and G4.It chooses in G3 and G4, that larger group of average outlet strip speed, it is assumed that for G5, carry out next
Step processing.
First group of subset parameter refers to the related process parameters of utmostly influence of rolled stability.It is chosen in the present embodiment
Strip muzzle velocity be first group of subset parameter, muzzle velocity be weigh whether the important symbol of stable rolling.It can certainly
Last rack working roll linear velocity is selected as first group of subset parameter.Or selection strip muzzle velocity and plate shape are collectively as one
Group subset parameter.
K values selected as 2 is determined by cold continuous rolling speed regulation.
K-means clustering algorithms (k=2) step is as follows in the present embodiment:
1. randomly choosing one group of process data in G2, G2 middle outlets speed and just selected process data are then searched
That maximum group process data of muzzle velocity difference, and this two groups of process datas are chosen as initial clustering center of mass point.
2. for each process data of G2, it is poor with the muzzle velocity of the two barycenter that them are calculated respectively, with some
The speed difference smaller of barycenter, then being divided into this barycenter, this is a kind of.
3. determining new center of mass point, the muzzle velocity of new center of mass point is the outlet speed of all process datas of class where it
The average of degree.
4. 2 and 3 are repeated until center of mass point no longer changes.
S2.3:Second group of subset parameter in these process datas is chosen to G5, is normalized, obtains process data collection
G6。
Second group of subset parameter refers to the related process parameters for weighing rolling data stability.Second group of son in the present embodiment
Collection parameter includes:Outlet strip speed, exit thickness, inlet thickness, plate shape value, each rack roll-force, each rack working roll, in
Between roll bending power.
Normalization is with the following method:
x*Represent the value after normalization, x represents the value before normalization, and μ represents average value, and σ represents variance.
This method for normalizing can evade indivedual extraordinary noise data to whole influence.
S2.4:The distance between any two process data in G6 is calculated, then adds up each process data away from other institutes
There is the sum of distance of data.The original process data for finding the corresponding G5 of that minimum point of the sum of distance are optimal life
Produce the process data in actual achievement.
Distance selects Euclidean distance d, and formula is as follows:
D represents the distance of p (any one process data) to q (another arbitrary process data) point in formula, and p and q have
There is n feature (n is natural number).Euclidean distance best suits rolling data disposition.
Claims (10)
1. a kind of process data processing method in cold continuous rolling production actual achievement, in continuous belt steel production process, acquisition strip to be given birth to
Production. art data simultaneously carry out subsequent processing to data, it is characterised in that including two steps:Step S1:In current strip production process,
From primary PLC system acquisition process data, acquisition mode is to be acquired by grade outlet length;Step S2:Current strip production
After finishing, acceleration deceleration state filtering is carried out successively to the total data of the current strip of step S1 acquisitions, k-means clusters are calculated
Method is classified, the confirmation of the sum of normalized, data point minimum range, obtains representing the process data of production actual achievement.
2. process data processing method in cold continuous rolling production actual achievement according to claim 1, it is characterised in that step S2 numbers
It is as follows according to the specific features of processing:
S2.1:The data of step S1 acquisitions are formed in whole process data collection a G1, whole process data collection G1, are filtered out and are added
Deceleration regime is the process data for accelerating or slowing down, and it is normal process data only to retain acceleration deceleration state,
Obtain filtering technique data set G2;
S2.2:First group of subset parameter in these process datas is chosen from filtering technique data set G2, is clustered using k-means
Algorithm is classified, and obtains the first group cluster process data collection G3 and the second group cluster process data collection G4;First group is chosen to gather
In class process data collection G3 and the second group cluster process data collection G4, that larger group of average outlet strip speed, it is assumed that be
Larger group of G5 of average outlet strip speed, is further processed;
S2.3:From larger group of G5 of average outlet strip speed, second group of subset parameter in these process datas is chosen, is carried out
Normalization obtains normalization process data collection G6;
S2.4:The distance between any two process data point in normalization process data collection G6 is calculated, then statistics is every respectively
The sum of a distance of process data point away from other all data points finds that minimum data point of the sum of distance in average outlet
Corresponding original process data are the process data in optimal production actual achievement in larger group of G5 of strip speed.
3. process data processing method in cold continuous rolling production actual achievement according to claim 1 or 2, it is characterised in that step S1
The process data item of middle acquisition includes but not limited to:Acceleration deceleration state;Speed, tension, thickness before and after each rack;Each rack is rolled
Power processed, roll torque, rolling power, tilting value;Working roll linear velocity;The bending roller force of each roll, roll shifting amount;Plate shape.
4. process data processing method in cold continuous rolling production actual achievement according to claim 1 or 2, it is characterised in that step S1
Medium outlet mode is arranged to the frequency that outlet often shuts out 3-6 meters of length strips.
5. process data processing method in cold continuous rolling production actual achievement according to claim 1 or 2, it is characterised in that step S2
Strip production completes that effective flying shear shear event occurs after referring to milling train.
6. process data processing method in cold continuous rolling production actual achievement according to claim 2, it is characterised in that in step S2
When choosing first group of subset parameter in these process datas from filtering technique data set G2, first group of subset parameter refers to maximum
The related process parameters of degree influence of rolled stability.
7. process data processing method in cold continuous rolling production actual achievement according to claim 2, it is characterised in that in step S2
Strip muzzle velocity is chosen as first group of subset parameter or select end rack working roll linear velocity as first group of subset parameter,
Or selection strip muzzle velocity and plate shape are collectively as one group of subset parameter.
8. process data processing method in cold continuous rolling production actual achievement according to claim 2, it is characterised in that in step S2,
The k values of k-means clustering algorithms are determined by cold continuous rolling speed, for distinguishing high regime and low speed segment.
9. process data processing method in cold continuous rolling production actual achievement according to claim 2, it is characterised in that in step S2,
Second group of subset parameter refers to the related process parameters for weighing rolling data stability.
10. process data processing method in cold continuous rolling production actual achievement according to claim 2, it is characterised in that step S2
In, second group of subset parameter includes at least:Outlet strip speed, exit thickness, inlet thickness, plate shape value, each rack roll-force,
Each rack working roll, intermediate calender rolls bending roller force.
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CN112108523A (en) * | 2020-08-12 | 2020-12-22 | 北京首钢自动化信息技术有限公司 | Method and system for processing surface defects of strip steel in cold continuous rolling production |
CN114367547A (en) * | 2021-12-28 | 2022-04-19 | 北京首钢自动化信息技术有限公司 | Statistical method and device for rolling data |
CN115018246A (en) * | 2022-04-19 | 2022-09-06 | 北京科技大学 | Hot-rolled working roll on-machine selection method and roll on-machine expert system |
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CN114367547A (en) * | 2021-12-28 | 2022-04-19 | 北京首钢自动化信息技术有限公司 | Statistical method and device for rolling data |
CN114367547B (en) * | 2021-12-28 | 2024-02-06 | 北京首钢自动化信息技术有限公司 | Statistical method and device for rolling data |
CN115018246A (en) * | 2022-04-19 | 2022-09-06 | 北京科技大学 | Hot-rolled working roll on-machine selection method and roll on-machine expert system |
CN115018246B (en) * | 2022-04-19 | 2023-01-20 | 北京科技大学 | Hot-rolled working roll on-machine selection method and roll on-machine expert system |
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