CN108107868A - A kind of motor remote monitoring system - Google Patents
A kind of motor remote monitoring system Download PDFInfo
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- CN108107868A CN108107868A CN201711242128.9A CN201711242128A CN108107868A CN 108107868 A CN108107868 A CN 108107868A CN 201711242128 A CN201711242128 A CN 201711242128A CN 108107868 A CN108107868 A CN 108107868A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
- G05B23/0267—Fault communication, e.g. human machine interface [HMI]
- G05B23/027—Alarm generation, e.g. communication protocol; Forms of alarm
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- Human Computer Interaction (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The present invention relates to motor monitoring fields, a kind of motor remote monitoring system are disclosed, including detection module, diagnostic module, monitoring module, data transmission module and remote monitoring terminal；Detection module includes temperature sensor, shock sensor and torque rotary speed sensor；Data test module includes mainboard, the analog signals output board being connected with mainboard and analog signals tablet；Diagnostic module includes plc data processor；Monitoring module includes camera, picture cutting processor, thermal infrared imager device and display；Data transmission module includes fieldbus and wireless network；Remote monitoring terminal includes data setting unit, image imaging unit, data display unit and alarm unit.The present invention is to that can simulate the situation of motor operation to be measured under different operating parameters；The operating condition of the equipment at scene is observed by monitoring module, prevents fortuitous event；Remote monitoring terminal is transferred to finally by data transmission module to be shown.
Description
Technical field
The present invention relates to motor monitoring field, more particularly to a kind of motor remote monitoring system.
Background technology
The common start mode of generator has manpower to start, auxiliary three kinds of forms of gasoline starting and electric cranking.Manpower
It starts by the way of drawing using rope or is hand, simple but inconvenience, and labor intensity is big, is only applicable to some and low power starts
Machine, further, since the reasons such as oil, load, mechanical breakdown, such as cooling water boiling can occur in the process of running for generating set
It rises, oil starvation, the emergencies such as overvoltage, such as takes measures not in time, will result in phase shortage or output voltage is unstable, cause to burn
Generating set causes power interruptions even to trigger the accident of bigger.
New-energy automobile refer to using unconventional vehicle fuel as power resources (or using routine vehicle fuel,
Using novel on-vehicle power set), the advanced technology in terms of the dynamic Control of comprehensive vehicle and driving, the technical principle of formation is first
Into, have new technology, new construction automobile.And electric drive automobile is then car category that is main, needing most popularization.
And in the generation of electricity by new energy unit course of work, such as there is energy when water temperature over-high, brownout abnormal conditions
Automatic alarm is simultaneously shut down, and automatically switches to main power source power supply from stand-by power supply power supply, but generation of electricity by new energy unit is unattended
When, staff cannot obtain the working condition of generating set in real time, can not also see generator in itself and its periphery state
Real time monitoring video recording, it is impossible to carry out remote control generating set.
The content of the invention
The present invention is directed to the shortcomings that pedagogical not strong, generalization is not high in the prior art, and it is remote to provide a kind of motor
Range monitoring system.
In order to solve the above-mentioned technical problem, the present invention is addressed by following technical proposals.
A kind of motor remote monitoring system, including detection module, diagnostic module, monitoring module, data transmission module and remote
Range monitoring terminal；
Detection module includes temperature sensor, shock sensor and torque rotary speed sensor, and temperature sensor and vibrations pass
Sensor is arranged in tested motor, and temperature sensor, shock sensor and torque rotary speed sensor are all connected with diagnostic module；
Data test module includes mainboard, the analog signals output board being connected with mainboard and analog signals tablet,
Analog signals output board and analog quantity amount signal tablet are connected with servo-driver, and mainboard connection is connected with by bus
Live computer, live computer are used to control and set the size of analog quantity；
Diagnostic module includes plc data processor, the connection of plc data processor and live computer and data test module
Between；
Monitoring module includes camera, picture cutting processor, thermal infrared imager device and display, camera connection picture
Face cutting processor, picture cutting processor are connected display, camera and thermal infrared imager device with thermal infrared imager device
It is used to the operating condition that measured motor is treated in observation；
Data transmission module includes fieldbus and wireless network, for connecting remote monitoring terminal and live computer；
Remote monitoring terminal includes data setting unit, image imaging unit, data display unit and alarm unit.
Preferably, thermal infrared imager device includes collecting unit, digital picture converting unit and multiple thermal infrared imagers,
The output terminals of multiple thermal infrared imagers is connected in parallel with digital picture converting unit, by digital picture converting unit by infrared heat
As the digital picture that instrument exports is converted to analog image, and pass through data transmission module by raw analog image and transformed number
Word image is sent to remote monitoring system simultaneously, and heat when multiple thermal infrared imagers treat measured motor operation is monitored,
Generation signal is acquired heat by collecting unit, converts a signal into image by digital picture converting unit, makes to treat
Heat in the motion process of measured motor can be preferably presented, and facilitate the effect for understanding and being run under different situations.
Preferably, wireless network is any one of GPRS network, 3G network, 4G networks, WIFI network and blueteeth network
Kind.
Preferably, detection test module further includes Current Voltage sensor, Current Voltage sensor is connected to distribution
It power inverter and treats between measured motor.
Preferably, including cooling device, cooling device includes water cooling unit and Air cooler, and water cooling unit is tested electric for cooling down
Machine internal temperature；Air cooler is used for supplement heat rejecter tested motor external temperature, and the two cooperates, and can preferably cool down test
Complete treats measured motor, and quickly enters next test job, improves work efficiency.
Preferably, plc data processor mutually converts digital signal and electric signal.
The present invention has significant technique effect as a result of above technical scheme：The present invention is right by detection module
Data when motor operation to be measured are obtained, and understand the data under different situations；By data test module, to servo electricity
The operating parameter analog quantity of machine is configured, to simulate the situation of motor operation to be measured under different operating parameters；Pass through diagnosis
Module is judged by plc data processor according to the data detected, and judging result is sent to live computer；Together
When, the operating condition of the equipment at scene is observed by monitoring module, prevents fortuitous event；It is passed finally by data
Defeated module transfer is shown that remote monitoring terminal can also be by data transmission module to live computer to remote monitoring terminal
It is controlled and is operated.
Description of the drawings
Fig. 1 is a kind of structure diagram of motor remote monitoring system of the present invention；
Fig. 2 is a kind of structure diagram of the detection module of motor remote monitoring system of the present invention；
Fig. 3 is that a kind of data test module of motor remote monitoring system of the present invention and the connection structure of diagnostic module are illustrated
Figure；
Fig. 4 is a kind of data transmission module of motor remote monitoring system of the present invention and the connection structure of remote monitoring module
Schematic diagram.
Specific embodiment
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings.
As shown in Figures 1 to 4, a kind of motor remote monitoring system, including detection module, diagnostic module, monitoring module, number
According to transport module and remote monitoring terminal；
Detection module includes temperature sensor, shock sensor and torque rotary speed sensor, and temperature sensor and vibrations pass
Sensor is arranged in tested motor, and temperature sensor, shock sensor and torque rotary speed sensor are all connected with diagnostic module；
Data test module includes mainboard, the analog signals output board being connected with mainboard and analog signals tablet,
Analog signals output board and analog quantity amount signal tablet are connected with servo-driver, and mainboard connection is connected with by bus
Live computer, live computer are used to control and set the size of analog quantity；
Diagnostic module includes plc data processor, the connection of plc data processor and live computer and data test module
Between；
Monitoring module includes camera, picture cutting processor, thermal infrared imager device and display, camera connection picture
Face cutting processor, picture cutting processor are connected display, camera and thermal infrared imager device with thermal infrared imager device
It is used to the operating condition that measured motor is treated in observation；
Data transmission module includes fieldbus and wireless network, for connecting remote monitoring terminal and live computer；
Remote monitoring terminal includes data setting unit, image imaging unit, data display unit and alarm unit.
Thermal infrared imager device includes collecting unit, digital picture converting unit and multiple thermal infrared imagers, multiple infrared
The output terminal of thermal imaging system is connected in parallel with digital picture converting unit, is exported thermal infrared imager by digital picture converting unit
Digital picture be converted to analog image, and it is same by raw analog image and transformed digital picture to pass through data transmission module
When be sent to remote monitoring system, heat when multiple thermal infrared imagers treat measured motor operation is monitored, and passes through acquisition
Unit is acquired heat generation signal, converts a signal into image by digital picture converting unit, makes to treat measured motor
Heat in motion process can be preferably presented, and facilitate the effect for understanding and being run under different situations.
Wireless network is any one of GPRS network, 3G network, 4G networks, WIFI network and blueteeth network.
Detection test module further includes Current Voltage sensor, and Current Voltage sensor is connected to distributed power converter
And it treats between measured motor.
Including cooling device, cooling device includes water cooling unit and Air cooler, and water cooling unit is warm inside tested motor for cooling down
Degree；Air cooler be used for supplement heat rejecter tested motor external temperature, the two cooperate, can preferably cool down test it is to be measured
Motor, and next test job is quickly entered, it improves work efficiency.
Plc data processor mutually converts digital signal and electric signal.
In use, the device in detection module is linked into and treated in measured motor, come when testing motor operation to be measured
Different data parameters are waited, then temperature, vibration amplitude, rotational speed and torque data including treating measured motor when operation pass through number
It according to test module, after being converted to the data of measurement, is transmitted to live computer and is observed, while transmission, by examining
The plc data processor of disconnected module, to carry out judging whether exception to data；While detection, also pass through monitoring module pair
The operating condition at scene is observed respectively, and thermal infrared imager makes to treating measured motor progress heat acquisition in work and being imaged
The heat distribution of internal operation is intuitively shown, and multiple video cameras can treat that measured motor is clapped to different position
It takes the photograph, reaches inside and outside monitoring；Last remote monitoring terminal is checked and adjusted to the situation at scene by data transmission module
Control, an emergency situation is encountered, and alarm unit is alarmed.
By detection module, data when treating measured motor operation are obtained, understood under different situations the present invention
Data；By data test module, the operating parameter analog quantity of servomotor is configured, to simulate different operating parameters
Under motor operation to be measured situation；By diagnostic module, judged according to the data detected by plc data processor,
And judging result is sent to live computer；Meanwhile the operating condition of the equipment at scene is observed by monitoring module, prevent
Only there is fortuitous event；Remote monitoring terminal is transferred to finally by data transmission module to be shown, remote monitoring terminal
Live computer can be controlled and operated by data transmission module.
In short, the foregoing is merely presently preferred embodiments of the present invention, all equalizations made according to scope of the present invention patent
Variation and modification should all belong to the covering scope of patent of the present invention.
Claims (6)
1. a kind of motor remote monitoring system, it is characterised in that：Including detection module, diagnostic module, monitoring module, data transmission
Module and remote monitoring terminal；
Detection module includes temperature sensor, shock sensor and torque rotary speed sensor, temperature sensor and shock sensor
It is arranged in tested motor, temperature sensor, shock sensor and torque rotary speed sensor are all connected with diagnostic module；
Data test module includes mainboard, the analog signals output board being connected with mainboard and analog signals tablet, simulation
Amount signal output plate and analog quantity amount signal tablet are connected with servo-driver, and mainboard connection is connected with scene by bus
Computer, live computer are used to control and set the size of analog quantity；
Diagnostic module includes plc data processor, the connection of plc data processor and live computer and data test module it
Between；
Monitoring module includes camera, picture cutting processor, thermal infrared imager device and display, camera connection picture point
Processor is cut, picture cutting processor is connected display with thermal infrared imager device, and camera and thermal infrared imager device are used
The operating condition of measured motor is treated in observation；
Data transmission module includes fieldbus and wireless network, for connecting remote monitoring terminal and live computer；Long-range prison
Control terminal includes data setting unit, image imaging unit, data display unit and alarm unit.
2. a kind of motor remote monitoring system according to claim 1, it is characterised in that：Thermal infrared imager device includes adopting
Collect unit, digital picture converting unit and multiple thermal infrared imagers, output terminal and the digital picture of multiple thermal infrared imagers are converted
Unit is connected in parallel, and the digital picture that thermal infrared imager exports is converted to analog image by digital picture converting unit, and
Raw analog image and transformed digital picture are sent to by remote monitoring system by data transmission module simultaneously.
3. a kind of motor remote monitoring system according to claim 1, it is characterised in that：Wireless network for GPRS network,
Any one of 3G network, 4G networks, WIFI network and blueteeth network.
4. a kind of motor remote monitoring system according to claim 1, it is characterised in that：Detection test module further includes electricity
Galvanic electricity pressure sensor, Current Voltage sensor are connected to distributed power converter and treat between measured motor.
5. a kind of motor remote monitoring system according to claim 1, it is characterised in that：Including cooling device, cooling dress
It puts including water cooling unit and Air cooler, water cooling unit is used to cool down tested motor internal temperature；Air cooler is tested electricity for supplement heat rejecter
Machine external temperature.
6. a kind of motor remote monitoring system according to claim 1, it is characterised in that：Plc data processor is to number
Signal and electric signal are mutually converted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201711242128.9A CN108107868A (en) | 2017-11-30 | 2017-11-30 | A kind of motor remote monitoring system |
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| CN201711242128.9A CN108107868A (en) | 2017-11-30 | 2017-11-30 | A kind of motor remote monitoring system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108919725A (en) * | 2018-08-09 | 2018-11-30 | 南京梵科智能科技有限公司 | A kind of adjustable servomotor controller of high-precision |
| CN108923722A (en) * | 2018-07-14 | 2018-11-30 | 芜湖益浩昌智能设备有限公司 | A kind of adjustable servomotor controller of high-precision |
| CN108964361A (en) * | 2018-07-14 | 2018-12-07 | 芜湖益浩昌智能设备有限公司 | A kind of driving control system for servo motor |
| CN111856290A (en) * | 2020-06-18 | 2020-10-30 | 湖北德普电气股份有限公司 | Method for testing performance of hydrogen fuel cell engine |
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| CN202421845U (en) * | 2011-11-30 | 2012-09-05 | 深圳市元征软件开发有限公司 | Motor remote control device of new energy automobile |
| CN204652556U (en) * | 2015-04-17 | 2015-09-16 | 牧原食品股份有限公司 | There is the apparatus for monitoring infrared thermal image of position limiting fence pig house |
| CN105049786A (en) * | 2015-05-27 | 2015-11-11 | 湖北久之洋红外系统股份有限公司 | Testing auxiliary system and method for thermal infrared imagers |
| CN205283455U (en) * | 2015-12-29 | 2016-06-01 | 上海大郡动力控制技术有限公司 | Motor control system temperature failure monitoring system |
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| CN202421845U (en) * | 2011-11-30 | 2012-09-05 | 深圳市元征软件开发有限公司 | Motor remote control device of new energy automobile |
| CN204652556U (en) * | 2015-04-17 | 2015-09-16 | 牧原食品股份有限公司 | There is the apparatus for monitoring infrared thermal image of position limiting fence pig house |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108923722A (en) * | 2018-07-14 | 2018-11-30 | 芜湖益浩昌智能设备有限公司 | A kind of adjustable servomotor controller of high-precision |
| CN108964361A (en) * | 2018-07-14 | 2018-12-07 | 芜湖益浩昌智能设备有限公司 | A kind of driving control system for servo motor |
| CN108919725A (en) * | 2018-08-09 | 2018-11-30 | 南京梵科智能科技有限公司 | A kind of adjustable servomotor controller of high-precision |
| CN111856290A (en) * | 2020-06-18 | 2020-10-30 | 湖北德普电气股份有限公司 | Method for testing performance of hydrogen fuel cell engine |
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Application publication date: 20180601 |
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