CN108105488A - A kind of durable super antistatic corrosion-resistant water band and preparation method thereof - Google Patents

A kind of durable super antistatic corrosion-resistant water band and preparation method thereof Download PDF

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Publication number
CN108105488A
CN108105488A CN201711363465.3A CN201711363465A CN108105488A CN 108105488 A CN108105488 A CN 108105488A CN 201711363465 A CN201711363465 A CN 201711363465A CN 108105488 A CN108105488 A CN 108105488A
Authority
CN
China
Prior art keywords
water band
resistant water
layer
durable super
preparation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711363465.3A
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Chinese (zh)
Inventor
黄裕中
卞冬明
王金马
张小红
朱亚萍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongyu Hose Polytron Technologies Inc
Original Assignee
Zhongyu Hose Polytron Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhongyu Hose Polytron Technologies Inc filed Critical Zhongyu Hose Polytron Technologies Inc
Priority to CN201711363465.3A priority Critical patent/CN108105488A/en
Publication of CN108105488A publication Critical patent/CN108105488A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/02Hoses, i.e. flexible pipes made of fibres or threads, e.g. of textile which may or may not be impregnated, or provided with an impermeable layer, e.g. fire-hoses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/08Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall

Abstract

Durable super antistatic corrosion-resistant water band of one kind the invention discloses transport pipeline technical field and preparation method thereof, including water band body, the right end of the water band body is connected with hasp by pipe collar, the water band body includes inner glue layer, the outer circumferential walls of the inner glue layer are equipped with enhancement layer, shallow layer is uniformly coated on the outer wall of the enhancement layer, antistatic effect of the present invention is notable, excellent corrosion resistance, it is easy to be laid with, reduce workload, improve efficiency, enhancement layer can substitute steel wire completely using ultra-high molecular weight polyethylene or aramid fiber, reach corresponding operating pressure, product is soft, bending radius is big, the use being especially suitable under emergency, and this product is furnished with Quick-acting pipe connecting device, it can quick assembly and connection.

Description

A kind of durable super antistatic corrosion-resistant water band and preparation method thereof
Technical field
The present invention relates to transport pipeline technical fields, are specially a kind of durable super antistatic corrosion-resistant water band and its preparation side Method.
Background technology
The existing antistatic pipe of fire-resistant is mainly three-decker, is divided into inner glue layer, enhancement layer and outer glue-line, interior outer glue-line Material fills a large amount of fire retardants for rubber and plastic, and antistatic agent or conductive black, metal powder are made, and inside and outside layer thickness distinguishes 0.5- 2.0mm left and right.Enhancement layer adds several one metal wires (static conductive) for low become with textile fabric of operating pressure;High complete of operating pressure Portion is wire.It is chiefly used in the place of the oil transportations such as colliery, natural gas, oil field gas.This product shortcoming is that bending radius is big, multiple It is laid with cumbersome under heterocycle border, labor intensity is big, product weight, moves painstaking, it is necessary to which by machinery, heavy caliber is more painstaking.Tradition The joint arrangement of technical products is nipple, and connection is relatively elaborate, easily is difficult to assemble when with the passing of time corroding.For this purpose, we It proposes a kind of durable super antistatic corrosion-resistant water band and preparation method thereof to come into operation, to solve the above problems.
The content of the invention
It is above-mentioned to solve it is an object of the invention to provide a kind of durable super antistatic corrosion-resistant water band and preparation method thereof The existing fire-resistant antistatic pipe bending radius proposed in background technology is small, and cumbersome, labor intensity is laid under complex environment Greatly, the problem of product weight, it is painstaking, it is necessary to by machinery to move, and heavy caliber is more painstaking.
To achieve the above object, the present invention provides following technical solution:A kind of durable super antistatic corrosion-resistant water band, including Water band body, the right end of the water band body are connected with hasp by pipe collar, and the water band body includes inner glue layer, the interior glue The outer circumferential walls of layer are equipped with enhancement layer, and shallow layer is uniformly coated on the outer wall of the enhancement layer.
Preferably, the enhancement layer using polyester filament or nylon or the braiding of ultra-high molecular weight polyethylene synthetic fibers and Into.
Preferably, the shallow layer is 2% or so flame-retardant and anti-static polymer graphite ene coatings, and the thickness of shallow layer Less than 0.4mm.
Preferably, a kind of preparation method of durable super antistatic corrosion-resistant water band, the durable super antistatic corrosion-resistant water band Preparation method it is as follows:
S1:Flame-retardant and anti-static rubber material and plastics are weighed up in proportion by recipe requirements in refining glue workshop, then by mixed Refining, filtering, adds sulphur technique that rubber compound is made and is fabricated to the adhesive tape for extrusion, spare;
S2:Polyester filament or nylon or ultra-high molecular weight polyethylene synthetic fibers are being woven by product requirement design technology The made-up belt of tubulose is woven on machine, it is spare;
S3:Rubber compound adhesive tape is filled in extruder to squeeze out, and by woven tubulose made-up belt by co-extruding mould, using leading The semi-finished product that co-extruding mould comes out are drawn to cooler bin cooling by leading-in device;
S4:Semi-finished product are continued to be drawn to vulcanization line severing vulcanization, the semi-finished product vulcanizated are carried out height by technological requirement Press pressure testing;
S5:Semi-finished product circulation to dye band process, impregnate in the anti-flaming dope by filling graphene, then set in baking It is dried in standby, finished product obtained is finally subjected to winding packaging.
Preferably, semi-finished product are heated to 100~220 DEG C in the step S4, in sulfidation to vulcanize, vulcanization knot Shu Hou is forced into 0.8~0.9MPa into horizontal high voltage pressure testing.
Preferably, in the step S5, in drying equipment, 10~30min is toasted at a high temperature of 100~150 DEG C.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention is due to no thick and heavy outer glue-line, but only It is soft so product weight is light impregnated of very thin coating, it can roll up or stored collapsed, coating is because be band 2% or so Graphite ene coatings, product antistatic effect is notable, excellent corrosion resistance, and it is easy to be laid with, and reduces workload, improves effect Rate, enhancement layer can substitute steel wire using ultra-high molecular weight polyethylene or aramid fiber, reach corresponding operating pressure, product completely Softness, bending radius is big, the use being especially suitable under emergency, and this product is equipped with Quick-acting pipe connecting device, can the quick company of assembling It connects.
Description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is water band body internal structure schematic diagram of the present invention;
Fig. 3 is work flow diagram of the present invention.
In figure:1 water band body, 11 inner glue layers, 12 enhancement layers, 13 shallow layers, 2 pipe collars, 3 hasps.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work Embodiment belongs to the scope of protection of the invention.
- 3 are please referred to Fig.1, the present invention provides a kind of technical solution:A kind of durable super antistatic corrosion-resistant water band, including water Band body 1, the right end of the water band body 1 are connected with hasp 3 by pipe collar 2, and the water band body 1 includes inner glue layer 11, institute The outer circumferential walls for stating inner glue layer 11 are equipped with enhancement layer 12, and shallow layer 13 is uniformly coated on the outer wall of the enhancement layer 12.
Wherein, the enhancement layer 12 using polyester filament or the braiding of nylon or ultra-high molecular weight polyethylene synthetic fibers and Into the shallow layer 13 is 2% or so flame-retardant and anti-static polymer graphite ene coatings, and the thickness of shallow layer 13 is less than 0.4mm。
The present invention also provides a kind of preparation method of durable super antistatic corrosion-resistant water band, the durable super antistatic corrosion resistants The preparation method for losing water band is as follows:
S1:Flame-retardant and anti-static rubber material and plastics are weighed up in proportion by recipe requirements in refining glue workshop, then by mixed Refining, filtering, adds sulphur technique that rubber compound is made and is fabricated to the adhesive tape for extrusion, spare;
S2:Polyester filament or nylon or ultra-high molecular weight polyethylene synthetic fibers are being woven by product requirement design technology The made-up belt of tubulose is woven on machine, it is spare;
S3:Rubber compound adhesive tape is filled in extruder to squeeze out, and by woven tubulose made-up belt by co-extruding mould, using leading The semi-finished product that co-extruding mould comes out are drawn to cooler bin cooling by leading-in device;
S4:Semi-finished product are continued to be drawn to vulcanization line severing vulcanization, the semi-finished product vulcanizated are carried out height by technological requirement Pressure testing is pressed, semi-finished product are heated to 100~220 DEG C in sulfidation vulcanizes, after vulcanization, it is forced into 0.8~ 0.9MPa is into horizontal high voltage pressure testing;
S5:Semi-finished product circulation to dye band process, impregnate in the anti-flaming dope by filling graphene, then set in baking It is dried in standby, finished product obtained is finally subjected to winding packaging, in drying equipment, is dried at a high temperature of 100~150 DEG C Roasting 10~30min.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (6)

1. a kind of durable super antistatic corrosion-resistant water band, including water band body (1), it is characterised in that:The water band body (1) Right end is connected with hasp (3) by pipe collar (2), and the water band body (1) includes inner glue layer (11), the circle of the inner glue layer (11) All outer walls are equipped with enhancement layer (12), and shallow layer (13) is uniformly coated on the outer wall of the enhancement layer (12).
2. the durable super antistatic corrosion-resistant water band of one kind according to claim 1, it is characterised in that:The enhancement layer (12) It is woven using polyester filament or nylon or ultra-high molecular weight polyethylene synthetic fibers.
3. the durable super antistatic corrosion-resistant water band of one kind according to claim 1, it is characterised in that:The shallow layer (13) For 2% or so flame-retardant and anti-static polymer graphite ene coatings, and the thickness of shallow layer (13) is less than 0.4mm.
4. a kind of preparation method of durable super antistatic corrosion-resistant water band, it is characterised in that:The durable super antistatic corrosion-resistant water The preparation method of band is as follows:
S1:Flame-retardant and anti-static rubber material and plastics are weighed up in proportion by recipe requirements in refining glue workshop, then by being kneaded, mistake Filter, adds sulphur technique that rubber compound is made and is fabricated to the adhesive tape for extrusion, spare;
S2:Polyester filament or nylon or ultra-high molecular weight polyethylene synthetic fibers are pressed product requirement design technology on braider The made-up belt of tubulose is woven into, it is spare;
S3:Rubber compound adhesive tape is filled in extruder to squeeze out, and woven tubulose made-up belt is filled by co-extruding mould using traction It puts and the semi-finished product that co-extruding mould comes out is drawn to cooler bin cooling;
S4:Semi-finished product are continued to be drawn to vulcanization line severing vulcanization, the semi-finished product vulcanizated are tried by technological requirement into horizontal high voltage Pressure;
S5:Semi-finished product circulation to dye band process, impregnated in the anti-flaming dope by filling graphene, then in roasting plant It is dried, finished product obtained is finally subjected to winding packaging.
5. a kind of preparation method of durable super antistatic corrosion-resistant water band according to claim 4, it is characterised in that:It is described Semi-finished product are heated to 100~220 DEG C in step S4, in sulfidation to vulcanize, after vulcanization, it is forced into 0.8~ 0.9MPa is into horizontal high voltage pressure testing.
6. a kind of preparation method of durable super antistatic corrosion-resistant water band according to claim 4, it is characterised in that:It is described In step S5, in drying equipment, 10~30min is toasted at a high temperature of 100~150 DEG C.
CN201711363465.3A 2017-12-18 2017-12-18 A kind of durable super antistatic corrosion-resistant water band and preparation method thereof Pending CN108105488A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711363465.3A CN108105488A (en) 2017-12-18 2017-12-18 A kind of durable super antistatic corrosion-resistant water band and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711363465.3A CN108105488A (en) 2017-12-18 2017-12-18 A kind of durable super antistatic corrosion-resistant water band and preparation method thereof

Publications (1)

Publication Number Publication Date
CN108105488A true CN108105488A (en) 2018-06-01

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007125861A (en) * 2005-11-07 2007-05-24 Bridgestone Corp Hose for transferring insulating liquid
CN204017238U (en) * 2014-08-08 2014-12-17 上海华森消防水带有限公司 Fire-retardant fire hose
CN104494090A (en) * 2014-12-01 2015-04-08 五行材料科技(江苏)有限公司 Soft heat-resistant fluid delivery hose and manufacturing method thereof
CN205534838U (en) * 2016-03-24 2016-08-31 深圳市烯世传奇科技有限公司 Novel oil pipeline based on graphite alkene
CN106626426A (en) * 2016-12-15 2017-05-10 中裕软管科技有限公司 One-time formed rubber double-face rubber hose and process thereof
KR20170133137A (en) * 2016-05-25 2017-12-05 주식회사 파카하니핀 커넥터 Hose and method for manufacturing the same
CN207777803U (en) * 2017-12-18 2018-08-28 中裕软管科技股份有限公司 A kind of durable super antistatic corrosion-resistant water band

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007125861A (en) * 2005-11-07 2007-05-24 Bridgestone Corp Hose for transferring insulating liquid
CN204017238U (en) * 2014-08-08 2014-12-17 上海华森消防水带有限公司 Fire-retardant fire hose
CN104494090A (en) * 2014-12-01 2015-04-08 五行材料科技(江苏)有限公司 Soft heat-resistant fluid delivery hose and manufacturing method thereof
CN205534838U (en) * 2016-03-24 2016-08-31 深圳市烯世传奇科技有限公司 Novel oil pipeline based on graphite alkene
KR20170133137A (en) * 2016-05-25 2017-12-05 주식회사 파카하니핀 커넥터 Hose and method for manufacturing the same
CN106626426A (en) * 2016-12-15 2017-05-10 中裕软管科技有限公司 One-time formed rubber double-face rubber hose and process thereof
CN207777803U (en) * 2017-12-18 2018-08-28 中裕软管科技股份有限公司 A kind of durable super antistatic corrosion-resistant water band

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Application publication date: 20180601