CN108105488A - A kind of durable super antistatic corrosion-resistant water band and preparation method thereof - Google Patents
A kind of durable super antistatic corrosion-resistant water band and preparation method thereof Download PDFInfo
- Publication number
- CN108105488A CN108105488A CN201711363465.3A CN201711363465A CN108105488A CN 108105488 A CN108105488 A CN 108105488A CN 201711363465 A CN201711363465 A CN 201711363465A CN 108105488 A CN108105488 A CN 108105488A
- Authority
- CN
- China
- Prior art keywords
- water band
- resistant water
- layer
- durable super
- preparation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/02—Hoses, i.e. flexible pipes made of fibres or threads, e.g. of textile which may or may not be impregnated, or provided with an impermeable layer, e.g. fire-hoses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
Abstract
Durable super antistatic corrosion-resistant water band of one kind the invention discloses transport pipeline technical field and preparation method thereof, including water band body, the right end of the water band body is connected with hasp by pipe collar, the water band body includes inner glue layer, the outer circumferential walls of the inner glue layer are equipped with enhancement layer, shallow layer is uniformly coated on the outer wall of the enhancement layer, antistatic effect of the present invention is notable, excellent corrosion resistance, it is easy to be laid with, reduce workload, improve efficiency, enhancement layer can substitute steel wire completely using ultra-high molecular weight polyethylene or aramid fiber, reach corresponding operating pressure, product is soft, bending radius is big, the use being especially suitable under emergency, and this product is furnished with Quick-acting pipe connecting device, it can quick assembly and connection.
Description
Technical field
The present invention relates to transport pipeline technical fields, are specially a kind of durable super antistatic corrosion-resistant water band and its preparation side
Method.
Background technology
The existing antistatic pipe of fire-resistant is mainly three-decker, is divided into inner glue layer, enhancement layer and outer glue-line, interior outer glue-line
Material fills a large amount of fire retardants for rubber and plastic, and antistatic agent or conductive black, metal powder are made, and inside and outside layer thickness distinguishes 0.5-
2.0mm left and right.Enhancement layer adds several one metal wires (static conductive) for low become with textile fabric of operating pressure;High complete of operating pressure
Portion is wire.It is chiefly used in the place of the oil transportations such as colliery, natural gas, oil field gas.This product shortcoming is that bending radius is big, multiple
It is laid with cumbersome under heterocycle border, labor intensity is big, product weight, moves painstaking, it is necessary to which by machinery, heavy caliber is more painstaking.Tradition
The joint arrangement of technical products is nipple, and connection is relatively elaborate, easily is difficult to assemble when with the passing of time corroding.For this purpose, we
It proposes a kind of durable super antistatic corrosion-resistant water band and preparation method thereof to come into operation, to solve the above problems.
The content of the invention
It is above-mentioned to solve it is an object of the invention to provide a kind of durable super antistatic corrosion-resistant water band and preparation method thereof
The existing fire-resistant antistatic pipe bending radius proposed in background technology is small, and cumbersome, labor intensity is laid under complex environment
Greatly, the problem of product weight, it is painstaking, it is necessary to by machinery to move, and heavy caliber is more painstaking.
To achieve the above object, the present invention provides following technical solution:A kind of durable super antistatic corrosion-resistant water band, including
Water band body, the right end of the water band body are connected with hasp by pipe collar, and the water band body includes inner glue layer, the interior glue
The outer circumferential walls of layer are equipped with enhancement layer, and shallow layer is uniformly coated on the outer wall of the enhancement layer.
Preferably, the enhancement layer using polyester filament or nylon or the braiding of ultra-high molecular weight polyethylene synthetic fibers and
Into.
Preferably, the shallow layer is 2% or so flame-retardant and anti-static polymer graphite ene coatings, and the thickness of shallow layer
Less than 0.4mm.
Preferably, a kind of preparation method of durable super antistatic corrosion-resistant water band, the durable super antistatic corrosion-resistant water band
Preparation method it is as follows:
S1:Flame-retardant and anti-static rubber material and plastics are weighed up in proportion by recipe requirements in refining glue workshop, then by mixed
Refining, filtering, adds sulphur technique that rubber compound is made and is fabricated to the adhesive tape for extrusion, spare;
S2:Polyester filament or nylon or ultra-high molecular weight polyethylene synthetic fibers are being woven by product requirement design technology
The made-up belt of tubulose is woven on machine, it is spare;
S3:Rubber compound adhesive tape is filled in extruder to squeeze out, and by woven tubulose made-up belt by co-extruding mould, using leading
The semi-finished product that co-extruding mould comes out are drawn to cooler bin cooling by leading-in device;
S4:Semi-finished product are continued to be drawn to vulcanization line severing vulcanization, the semi-finished product vulcanizated are carried out height by technological requirement
Press pressure testing;
S5:Semi-finished product circulation to dye band process, impregnate in the anti-flaming dope by filling graphene, then set in baking
It is dried in standby, finished product obtained is finally subjected to winding packaging.
Preferably, semi-finished product are heated to 100~220 DEG C in the step S4, in sulfidation to vulcanize, vulcanization knot
Shu Hou is forced into 0.8~0.9MPa into horizontal high voltage pressure testing.
Preferably, in the step S5, in drying equipment, 10~30min is toasted at a high temperature of 100~150 DEG C.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention is due to no thick and heavy outer glue-line, but only
It is soft so product weight is light impregnated of very thin coating, it can roll up or stored collapsed, coating is because be band 2% or so
Graphite ene coatings, product antistatic effect is notable, excellent corrosion resistance, and it is easy to be laid with, and reduces workload, improves effect
Rate, enhancement layer can substitute steel wire using ultra-high molecular weight polyethylene or aramid fiber, reach corresponding operating pressure, product completely
Softness, bending radius is big, the use being especially suitable under emergency, and this product is equipped with Quick-acting pipe connecting device, can the quick company of assembling
It connects.
Description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is water band body internal structure schematic diagram of the present invention;
Fig. 3 is work flow diagram of the present invention.
In figure:1 water band body, 11 inner glue layers, 12 enhancement layers, 13 shallow layers, 2 pipe collars, 3 hasps.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment belongs to the scope of protection of the invention.
- 3 are please referred to Fig.1, the present invention provides a kind of technical solution:A kind of durable super antistatic corrosion-resistant water band, including water
Band body 1, the right end of the water band body 1 are connected with hasp 3 by pipe collar 2, and the water band body 1 includes inner glue layer 11, institute
The outer circumferential walls for stating inner glue layer 11 are equipped with enhancement layer 12, and shallow layer 13 is uniformly coated on the outer wall of the enhancement layer 12.
Wherein, the enhancement layer 12 using polyester filament or the braiding of nylon or ultra-high molecular weight polyethylene synthetic fibers and
Into the shallow layer 13 is 2% or so flame-retardant and anti-static polymer graphite ene coatings, and the thickness of shallow layer 13 is less than
0.4mm。
The present invention also provides a kind of preparation method of durable super antistatic corrosion-resistant water band, the durable super antistatic corrosion resistants
The preparation method for losing water band is as follows:
S1:Flame-retardant and anti-static rubber material and plastics are weighed up in proportion by recipe requirements in refining glue workshop, then by mixed
Refining, filtering, adds sulphur technique that rubber compound is made and is fabricated to the adhesive tape for extrusion, spare;
S2:Polyester filament or nylon or ultra-high molecular weight polyethylene synthetic fibers are being woven by product requirement design technology
The made-up belt of tubulose is woven on machine, it is spare;
S3:Rubber compound adhesive tape is filled in extruder to squeeze out, and by woven tubulose made-up belt by co-extruding mould, using leading
The semi-finished product that co-extruding mould comes out are drawn to cooler bin cooling by leading-in device;
S4:Semi-finished product are continued to be drawn to vulcanization line severing vulcanization, the semi-finished product vulcanizated are carried out height by technological requirement
Pressure testing is pressed, semi-finished product are heated to 100~220 DEG C in sulfidation vulcanizes, after vulcanization, it is forced into 0.8~
0.9MPa is into horizontal high voltage pressure testing;
S5:Semi-finished product circulation to dye band process, impregnate in the anti-flaming dope by filling graphene, then set in baking
It is dried in standby, finished product obtained is finally subjected to winding packaging, in drying equipment, is dried at a high temperature of 100~150 DEG C
Roasting 10~30min.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of durable super antistatic corrosion-resistant water band, including water band body (1), it is characterised in that:The water band body (1)
Right end is connected with hasp (3) by pipe collar (2), and the water band body (1) includes inner glue layer (11), the circle of the inner glue layer (11)
All outer walls are equipped with enhancement layer (12), and shallow layer (13) is uniformly coated on the outer wall of the enhancement layer (12).
2. the durable super antistatic corrosion-resistant water band of one kind according to claim 1, it is characterised in that:The enhancement layer (12)
It is woven using polyester filament or nylon or ultra-high molecular weight polyethylene synthetic fibers.
3. the durable super antistatic corrosion-resistant water band of one kind according to claim 1, it is characterised in that:The shallow layer (13)
For 2% or so flame-retardant and anti-static polymer graphite ene coatings, and the thickness of shallow layer (13) is less than 0.4mm.
4. a kind of preparation method of durable super antistatic corrosion-resistant water band, it is characterised in that:The durable super antistatic corrosion-resistant water
The preparation method of band is as follows:
S1:Flame-retardant and anti-static rubber material and plastics are weighed up in proportion by recipe requirements in refining glue workshop, then by being kneaded, mistake
Filter, adds sulphur technique that rubber compound is made and is fabricated to the adhesive tape for extrusion, spare;
S2:Polyester filament or nylon or ultra-high molecular weight polyethylene synthetic fibers are pressed product requirement design technology on braider
The made-up belt of tubulose is woven into, it is spare;
S3:Rubber compound adhesive tape is filled in extruder to squeeze out, and woven tubulose made-up belt is filled by co-extruding mould using traction
It puts and the semi-finished product that co-extruding mould comes out is drawn to cooler bin cooling;
S4:Semi-finished product are continued to be drawn to vulcanization line severing vulcanization, the semi-finished product vulcanizated are tried by technological requirement into horizontal high voltage
Pressure;
S5:Semi-finished product circulation to dye band process, impregnated in the anti-flaming dope by filling graphene, then in roasting plant
It is dried, finished product obtained is finally subjected to winding packaging.
5. a kind of preparation method of durable super antistatic corrosion-resistant water band according to claim 4, it is characterised in that:It is described
Semi-finished product are heated to 100~220 DEG C in step S4, in sulfidation to vulcanize, after vulcanization, it is forced into 0.8~
0.9MPa is into horizontal high voltage pressure testing.
6. a kind of preparation method of durable super antistatic corrosion-resistant water band according to claim 4, it is characterised in that:It is described
In step S5, in drying equipment, 10~30min is toasted at a high temperature of 100~150 DEG C.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711363465.3A CN108105488A (en) | 2017-12-18 | 2017-12-18 | A kind of durable super antistatic corrosion-resistant water band and preparation method thereof |
Applications Claiming Priority (1)
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CN201711363465.3A CN108105488A (en) | 2017-12-18 | 2017-12-18 | A kind of durable super antistatic corrosion-resistant water band and preparation method thereof |
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Publication Number | Publication Date |
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CN108105488A true CN108105488A (en) | 2018-06-01 |
Family
ID=62210973
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CN201711363465.3A Pending CN108105488A (en) | 2017-12-18 | 2017-12-18 | A kind of durable super antistatic corrosion-resistant water band and preparation method thereof |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007125861A (en) * | 2005-11-07 | 2007-05-24 | Bridgestone Corp | Hose for transferring insulating liquid |
CN204017238U (en) * | 2014-08-08 | 2014-12-17 | 上海华森消防水带有限公司 | Fire-retardant fire hose |
CN104494090A (en) * | 2014-12-01 | 2015-04-08 | 五行材料科技(江苏)有限公司 | Soft heat-resistant fluid delivery hose and manufacturing method thereof |
CN205534838U (en) * | 2016-03-24 | 2016-08-31 | 深圳市烯世传奇科技有限公司 | Novel oil pipeline based on graphite alkene |
CN106626426A (en) * | 2016-12-15 | 2017-05-10 | 中裕软管科技有限公司 | One-time formed rubber double-face rubber hose and process thereof |
KR20170133137A (en) * | 2016-05-25 | 2017-12-05 | 주식회사 파카하니핀 커넥터 | Hose and method for manufacturing the same |
CN207777803U (en) * | 2017-12-18 | 2018-08-28 | 中裕软管科技股份有限公司 | A kind of durable super antistatic corrosion-resistant water band |
-
2017
- 2017-12-18 CN CN201711363465.3A patent/CN108105488A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007125861A (en) * | 2005-11-07 | 2007-05-24 | Bridgestone Corp | Hose for transferring insulating liquid |
CN204017238U (en) * | 2014-08-08 | 2014-12-17 | 上海华森消防水带有限公司 | Fire-retardant fire hose |
CN104494090A (en) * | 2014-12-01 | 2015-04-08 | 五行材料科技(江苏)有限公司 | Soft heat-resistant fluid delivery hose and manufacturing method thereof |
CN205534838U (en) * | 2016-03-24 | 2016-08-31 | 深圳市烯世传奇科技有限公司 | Novel oil pipeline based on graphite alkene |
KR20170133137A (en) * | 2016-05-25 | 2017-12-05 | 주식회사 파카하니핀 커넥터 | Hose and method for manufacturing the same |
CN106626426A (en) * | 2016-12-15 | 2017-05-10 | 中裕软管科技有限公司 | One-time formed rubber double-face rubber hose and process thereof |
CN207777803U (en) * | 2017-12-18 | 2018-08-28 | 中裕软管科技股份有限公司 | A kind of durable super antistatic corrosion-resistant water band |
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PB01 | Publication | ||
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Application publication date: 20180601 |