CN108105366A - A kind of gearbox applied to high speed wheel type excavator - Google Patents

A kind of gearbox applied to high speed wheel type excavator Download PDF

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Publication number
CN108105366A
CN108105366A CN201711421945.0A CN201711421945A CN108105366A CN 108105366 A CN108105366 A CN 108105366A CN 201711421945 A CN201711421945 A CN 201711421945A CN 108105366 A CN108105366 A CN 108105366A
Authority
CN
China
Prior art keywords
oil
input
pass
bearing
gear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711421945.0A
Other languages
Chinese (zh)
Inventor
赵云峰
许海明
田佳东
李吉祥
张鑫涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Advance Gearbox Group Co Ltd
Original Assignee
Hangzhou Advance Gearbox Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Advance Gearbox Group Co Ltd filed Critical Hangzhou Advance Gearbox Group Co Ltd
Priority to CN201711421945.0A priority Critical patent/CN108105366A/en
Publication of CN108105366A publication Critical patent/CN108105366A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/029Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/042Guidance of lubricant
    • F16H57/0421Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
    • F16H57/0424Lubricant guiding means in the wall of or integrated with the casing, e.g. grooves, channels, holes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0434Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps ; Pressure control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0457Splash lubrication
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02039Gearboxes for particular applications
    • F16H2057/02043Gearboxes for particular applications for vehicle transmissions
    • F16H2057/02056Gearboxes for particular applications for vehicle transmissions for utility vehicles, e.g. tractors or agricultural machines

Abstract

A kind of gearbox applied to high speed wheel type excavator, it is made of the lubricating system in box part, input block, output block, preceding bridge component and box part, the input block is driven respectively by four hydraulic motors, the output and interruption that input block directly passes through fork controls power with output block by gear drive, preceding bridge component;The lubricating system is combined by forcedlubricating system and splash-lubricating system, the forcedlubricating system includes the internal oil channel set respectively on the babinet and case lid of box part, the internal oil channel connects external oil pump by threaded hole and is pumped into lubricating oil, bridge spring bearing, input and output spring bearing, shift fork sliding sleeve and point of mesh before the internal oil channel is respectively communicated with;The splash lubrication stirs oil, oil trap guiding including gear, and passes through the oilhole connection bearing opened up on spacer ring and lubricate bearing;It has the features such as simple in structure, to improve wheel digging highest gait of march, improve the transition efficiency that wheel is dug.

Description

A kind of gearbox applied to high speed wheel type excavator
Technical field
The present invention relates to a kind of gearboxes applied to high speed wheel type excavator, belong to power transmission technology field.
Background technology
Wheel excavator referred to as wheel is dug, and is gained the name due to it is using tire as walking manner.The advantage that wheel is dug is being capable of long distance From quick transition, the speed of travel is faster, and efficiency is higher.By taking 20 tons of common wheels are dug as an example, highest speed of travel foreign countries are mostly 25~40km/h, that domestic is mostly 20~35km/h, and 20 tons of wheels of certain domestic manufacturer are dug can be up to 50 km/h(Following high speeds State refers both to be more than 50km/h).And one of key reason that the speed of travel of wheel digging and transition efficiency are further promoted is limited, it is Existing wheel digs gearbox, and service life will greatly reduce at high speeds, and major embodiment is in the following areas:
1. lubricating system:Wheel digs gearbox mostly using splash lubrication now, can not meet fast state lower bearing, gear, shift fork Wait the lubrication needs of vital parts.
2. noise:Existing wheel digs gearbox at high speeds, and gear Meshing stability is greatly reduced, and causes noise mistake Greatly, user's operation is influenced.
3. sealing:Existing wheel digs gearbox mostly using conventional oil sealing, under fast state oil sealing linear velocity be up to 16m/s with On, oil sealing service life greatly shortens.
The content of the invention
It is an object of the invention to overcome the shortcomings of the prior art, and provide it is a kind of simple in structure, it is easy to use, can It leans on, wheel can be improved and dig highest gait of march, improve the transition efficiency that wheel is dug, greatly increase high-speed wheel and dig gearbox service life Gearbox applied to high speed wheel type excavator.
The purpose of the present invention is by following technical solution to complete, a kind of speed change applied to high speed wheel type excavator Case is made of the lubricating system in box part, input block, output block, preceding bridge component and box part, and described is defeated Enter component to be driven respectively by four hydraulic motors, with output block directly by gear drive, preceding bridge component passes through input block The output and interruption of fork controls power;The lubricating system is combined by forcedlubricating system and splash-lubricating system, The forcedlubricating system includes the internal oil channel set respectively on the babinet and case lid of box part, which passes through spiral shell Pit connects external oil pump and is pumped into lubricating oil, bridge spring bearing, input and output support before the internal oil channel is respectively communicated with Bearing, shift fork sliding sleeve and point of mesh;
The splash lubrication stirs oil, oil trap guiding including gear, and passes through the oilhole connection bearing opened up on spacer ring and moisten Plain besring.
As preferred:The input block is identical with the structure of output block, and the input block is by input shaft, defeated Enter gear, spring bearing, end cap composition, the input shaft has internal spline and is connected with hydraulic motor;
The input gear is by the helical gear of displacement correction of the flank shape processing, is connected with input shaft by spline;The input Gear is machined with positioning step on spoke, is supported on by axle sleeve 11 on input shaft, plays axial and radial positioning function.
As preferred:The input shaft is supported on by cylinder roller bearing and deep groove ball bearing in babinet, the circle The interior outside of column roller bearing and deep groove ball bearing carries out axially position by circlip and end cap respectively, and passes through respectively Spacer ring is adjusted;
One end of the input shaft is provided with dynamic labyrinth seal structure with hydraulic motor junction, it mainly by labyrinth seal, Paraxial oil-recovery tank and distal shaft oil-recovery tank, the paraxial oil-recovery tank and distal shaft oil-recovery tank are respectively communicated with babinet.
It is contemplated that being optimized by many innovations, the speed of travel bottleneck that existing wheel is dug is broken through, wheel is made to dig highest Gait of march can reach 70 km/h, greatly improve the transition efficiency that wheel is dug;Wherein, each vital part lubrication of the present invention is abundant, Damage without exception;Stable transmission of the present invention, noise meet using standard, the sound without exception;Sealing effect of the present invention is good, and makes It is met the requirements with the service life.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is forcedlubricating system structure chart of the present invention.
Fig. 3 is splash-lubricating system structure chart of the present invention.
Fig. 4 is input block structure diagram of the present invention.
Fig. 5 is the dynamic seal structure schematic diagram in input block of the present invention.
Specific embodiment
Below in conjunction with attached drawing, the present invention will be described in detail:It is of the present invention a kind of applied to height shown in Fig. 1-3 The gearbox of fast wheel excavator, by box part I, input block II, output block III, preceding bridge component IV and box part Lubricating system composition in I, the input block II are driven respectively by four hydraulic motors, input block II and output block III output and interruption that fork controls power is directly passed through by gear drive, preceding bridge component IV;The lubricating system is by strong Lubricating system and splash-lubricating system processed are combined into, and the forcedlubricating system includes setting on babinet 1 and case lid 2 respectively The internal oil channel put, the internal oil channel connect external oil pump by threaded hole 3 and are pumped into lubricating oil, and the internal oil channel is respectively communicated with Preceding bridge spring bearing, input and output spring bearing, shift fork sliding sleeve and point of mesh;As shown in Fig. 2, including entering as lubricating oil Mouthful threaded hole 3, shift fork lubrication 27, steel pipe jumper connection 28 at gear oil spout point 26, two at many places bearing lubrication 25, two.
Shown in Fig. 3, the splash lubrication stirs oil including gear, oil trap 4 guides, and passes through the oil opened up on spacer ring 5 Hole connects bearing and carries out bearing lubrication 25.
Fig. 4, shown in 5, the input block II is identical with the structure of output block III, and the input block II is by defeated Enter axis 6, input gear 8, spring bearing 12, end cap 18 to form, the input shaft 6 have internal spline 7 and with hydraulic motor phase Even;
The input gear 8 is by the helical gear of displacement correction of the flank shape processing, is connected with input shaft 6 by spline 9;
The input gear 8 is machined with positioning step 10 on spoke, is supported on by axle sleeve 11 on input shaft 6, rises axial With radial positioning function.
The input shaft 6 is supported on by cylinder roller bearing 12 and deep groove ball bearing 13 in babinet 1, the cylinder rolling The interior outside of sub- bearing 12 and deep groove ball bearing 13 carries out axis by circlip 14,15,16,17 and end cap 18,19 respectively To positioning, and it is adjusted respectively by spacer ring 20,21.
Shown in Fig. 5, one end and the hydraulic motor junction of the input shaft 6 are provided with dynamic labyrinth seal structure, it leads To be divided by labyrinth seal 22, paraxial oil-recovery tank 23 and distal shaft oil-recovery tank 24, the paraxial oil-recovery tank 23 and distal shaft oil-recovery tank 24 It Lian Tong not babinet 1.
Embodiment:Fig. 2, shown in 3, lubricating system of the present invention is combined using forcedlubricating system and splash lubrication Mode substitute traditional single splash lubrication.
The forcedlubricating system as shown in Figure 1, 2, does internal oil channel, from threaded hole 3 on babinet 1 and case lid 2 respectively Place is pumped into lubricating oil, the key portion such as bridge spring bearing, input and output spring bearing, shift fork sliding sleeve and point of mesh before lubrication Position, as shown in Figure 2.
The splash lubrication stirs oil by gear, and is guided and realized with oil trap 4, as shown in figure 3, being moistened by spacer ring 5 Plain besring.
Oilhole is provided on the spacer ring 5, there is throttling while bearing is lubricated, prevent that lubricating oil is excessive, Pocketed oil phenomenon is generated, leads to not take away heat in time.
Fig. 4 is the input block II of the present invention, by parts groups such as input shaft 6, input gear 8, spring bearing 12, end caps 18 Into.The input shaft 6 has internal spline 7, is connected with hydraulic motor, realizes power input.
As shown in figure 4, the input gear 8 is by the helical gear of displacement correction of the flank shape processing, pass through spline with input shaft 6 9 connections.
The spline 9 uses loose fit, only serves and transfers torque.
The input gear 8 is machined with positioning step 10 on spoke, is supported on by axle sleeve 11 on input shaft 6, rises Axial and radial positioning function.The structure effectively reduces the vibration during High Speed Gearing, using 11 shape of axle sleeve Formula, convenient for safeguarding and rebuilding.
As shown in figure 5, the present invention bears radial support power, while increases depth by 12 supporting box 1 of cylinder roller bearing Ditch ball bearing 13, with light axial power caused by resisting input shaft axial float.Cylinder roller bearing 12 and deep groove ball bearing 13 Axially position realized respectively by circlip 14,15,16,17 and end cap 18,19, and can by spacer ring 20,21 into Row adjustment.
The sealing of the present invention is realized by labyrinth seal 22 and oil-recovery tank 23, oil-recovery tank 24.The labyrinth is close Envelope 8 is as shown in figure 5, extra fluid is returned to by oil-recovery tank 23, oil-recovery tank 24 in babinet 2.
Output block III is same as above.

Claims (3)

1. a kind of gearbox applied to high speed wheel type excavator, by box part(Ⅰ), input block(Ⅱ), output block (Ⅲ), preceding bridge component(Ⅳ)And box part(Ⅰ)Interior lubricating system composition, the input block(Ⅱ)By four hydraulic pressure Motor drives respectively, input block(Ⅱ)With output block(Ⅲ)Directly pass through gear drive, preceding bridge component(Ⅳ)Pass through shift fork Control the output and interruption of power;It is characterized in that the lubricating system is combined by forcedlubricating system and splash-lubricating system It forms, the forcedlubricating system is included respectively in babinet(1)And case lid(2)The internal oil channel of upper setting, the internal oil channel pass through Threaded hole(3)It connects external oil pump and is pumped into lubricating oil, bridge spring bearing, input and output before the internal oil channel is respectively communicated with Spring bearing, shift fork sliding sleeve and point of mesh;
The splash lubrication stirs oil, oil trap including gear(4)Guiding, and pass through spacer ring(5)On the oilhole connection shaft that opens up It holds and lubricates bearing.
2. the gearbox according to claim 1 applied to high speed wheel type excavator, it is characterised in that the input unit Part(Ⅱ)And output block(Ⅲ)Identical, the described input block of structure(Ⅱ)By input shaft(6), input gear(8), support Bearing(12), end cap(18)Composition, the input shaft(6)With internal spline(7)And it is connected with hydraulic motor;
The input gear(8)To pass through the helical gear of displacement correction of the flank shape processing, with input shaft(6)Pass through spline(9)Connection;Institute The input gear stated(8)Positioning step is machined on spoke(10), pass through axle sleeve(11)It is supported on input shaft(6)On, play axis To with radial positioning function.
3. the gearbox according to claim 1 applied to high speed wheel type excavator, it is characterised in that the input shaft (6)Pass through cylinder roller bearing(12)Babinet is supported on deep groove ball bearing (13)(1)It is interior, the cylinder roller bearing(12)With Deep groove ball bearing(13)Interior outside pass through circlip respectively(14、15、16、17)And end cap(18、19)It is axial fixed to carry out Position, and pass through spacer ring respectively(20、21)It is adjusted;
The input shaft(6)One end and hydraulic motor junction be provided with dynamic labyrinth seal structure, it is mainly close by labyrinth Envelope(22), paraxial oil-recovery tank(23)With distal shaft oil-recovery tank(24), the paraxial oil-recovery tank(23)With distal shaft oil-recovery tank(24)Point Babinet is not connected(1).
CN201711421945.0A 2017-12-25 2017-12-25 A kind of gearbox applied to high speed wheel type excavator Pending CN108105366A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711421945.0A CN108105366A (en) 2017-12-25 2017-12-25 A kind of gearbox applied to high speed wheel type excavator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711421945.0A CN108105366A (en) 2017-12-25 2017-12-25 A kind of gearbox applied to high speed wheel type excavator

Publications (1)

Publication Number Publication Date
CN108105366A true CN108105366A (en) 2018-06-01

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ID=62212879

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711421945.0A Pending CN108105366A (en) 2017-12-25 2017-12-25 A kind of gearbox applied to high speed wheel type excavator

Country Status (1)

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CN (1) CN108105366A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ATE552446T1 (en) * 2009-06-10 2012-04-15 Siemens Ag INDUSTRIAL TRANSMISSIONS
CN202209388U (en) * 2011-09-01 2012-05-02 杭州前进齿轮箱集团股份有限公司 Industrial transfer case
CN103644252A (en) * 2013-09-02 2014-03-19 杭州前进齿轮箱集团股份有限公司 Power converging speed reducing box
CN106402344A (en) * 2016-09-27 2017-02-15 资阳中车传动有限公司 Auxiliary transmission gear case of diesel-electric locomotive
CN206054694U (en) * 2016-07-07 2017-03-29 杭州开兰重工机械有限公司 A kind of gearbox lubrication device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ATE552446T1 (en) * 2009-06-10 2012-04-15 Siemens Ag INDUSTRIAL TRANSMISSIONS
CN202209388U (en) * 2011-09-01 2012-05-02 杭州前进齿轮箱集团股份有限公司 Industrial transfer case
CN103644252A (en) * 2013-09-02 2014-03-19 杭州前进齿轮箱集团股份有限公司 Power converging speed reducing box
CN206054694U (en) * 2016-07-07 2017-03-29 杭州开兰重工机械有限公司 A kind of gearbox lubrication device
CN106402344A (en) * 2016-09-27 2017-02-15 资阳中车传动有限公司 Auxiliary transmission gear case of diesel-electric locomotive

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Application publication date: 20180601

RJ01 Rejection of invention patent application after publication