CN108104526A - Large electric furnace system - Google Patents

Large electric furnace system Download PDF

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Publication number
CN108104526A
CN108104526A CN201711356469.9A CN201711356469A CN108104526A CN 108104526 A CN108104526 A CN 108104526A CN 201711356469 A CN201711356469 A CN 201711356469A CN 108104526 A CN108104526 A CN 108104526A
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CN
China
Prior art keywords
electric furnace
grillage
cotton
public
furnace system
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711356469.9A
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Chinese (zh)
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Gigantic Energy Saving And Environmental Protection Technology Co Ltd
Original Assignee
Jiangsu Gigantic Energy Saving And Environmental Protection Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Gigantic Energy Saving And Environmental Protection Technology Co Ltd filed Critical Jiangsu Gigantic Energy Saving And Environmental Protection Technology Co Ltd
Priority to CN201711356469.9A priority Critical patent/CN108104526A/en
Publication of CN108104526A publication Critical patent/CN108104526A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H5/00Buildings or groups of buildings for industrial or agricultural purposes
    • E04H5/02Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

Large Electric Furnace system belongs to rock cotton board production equipment technology, relates generally to rock cotton board electric furnace system;The present invention is small in order to solve prior art rock wool production scale, and energy utilization rate is low, the problem of causing pressure to environment;The present invention includes raw material feeding apparatus, including external feeding conveyer belt, material feeding jar, conveyer belt, mixing device and distributing device;Furnace device, including furnace body, furnace body bottom side of the wall is equipped with stream stock mouth;Fiber-forming device, including centrifuge, the fusant flowed out by furnace device carries out being centrifuged into fine processing;Compacting devices, the fiber that collection fiber-forming device is handled are collected arrangement and form rock wool layer;The rock wool layer is pressed and is molded by molding machine, forms rock wool blanket;Solidification equipment, curing molding form required rock cotton board;The rock cotton board of gained is carried out cutting packing processing by subsequent processing structure;Synergic system includes public water utilities, and two groups of electric furnace systems are provided with cooling circulating water and recycling water process;Public gas-circulating system, public recovery system;The present invention effectively raises the production efficiency of enterprise and reduces the cost input of enterprise, and product quality is high.

Description

Large Electric Furnace system
Technical field
Rock cotton board electric furnace system belongs to rock cotton board production equipment technology, relates generally to Large Electric Furnace system.
Background technology
Rock cotton board is formed after being carried out high-temperature fusion with selected natural rock, be press-formed in fibre, existing many producers All in production rock cotton board class thermal insulation material, traditional rock wool board assembly line scale is smaller, low output, but it is high to consume energy, and The waste difficult degradation that is generated in production process, pollution section, the waste material generated every year reach tons up to ten thousand, and generally use buries the side of toppling over Formula is handled, not only waste of manpower, transport power, but also very big pressure is also brought to environment, does not meet the needs of green production.
The content of the invention
To solve the above-mentioned problems, the invention discloses Large Electric Furnace system, capacity usage ratio is high, reaches wanting for zero-emission It asks.
The object of the present invention is achieved like this:
Large Electric Furnace system, including the first electric furnace system, the second electric furnace system and synergic system, the first electric furnace system and the second electricity Furnace system structure is identical, and the first electric furnace system includes
Raw material feeding apparatus, including external feeding conveyer belt, material feeding jar, conveyer belt, mixing device and distributing device;
Furnace device, including furnace body, furnace body bottom side of the wall is equipped with stream stock mouth;
Fiber-forming device, including centrifuge, the fusant flowed out by furnace device carries out being centrifuged into fine processing;
Compacting devices, the fiber that collection fiber-forming device is handled are collected arrangement and form rock wool layer;
The rock wool layer is pressed and is molded by molding machine, forms rock wool blanket;
Solidification equipment, curing molding form required rock cotton board;
The rock cotton board of gained is carried out cutting packing processing by subsequent processing structure;
Synergic system includes
Public water utilities provide two groups of electric furnace systems cooling circulating water and recycling water process;
Public gas-circulating system provides two groups of electric furnace systems natural gas and Air exhaust is exhausted;
Public recovery system carries out the cotton-wool in each program in production process recycling and send to prilling granulator, recycled It utilizes.
Further, the compacting devices include cotton collecting machine, cotton collecting machine filter chamber, collection cotton conveyer belt and pendulum mass component, collection The output terminal connection cotton collecting machine filter chamber of the negative pressure wind of cotton machine, the first cotton layer that cotton collecting machine is formed enter pendulum mass component by conveyer belt It is uniformly stacked, the cotton collecting machine filter chamber includes babinet, includes several filterings in uniform rectangular array arrangement in babinet Unit is filtered processing to the negative pressure wind out of cotton collecting machine using evenly arranged filter element, fiber cotton-wool is returned It receives and utilizes.
Further, the filter element is mounted on the uplink frame upper end of box house, and transition element includes at an angle The first grillage and the second grillage of arrangement, and the first grillage and the second grillage have a common edge, on the first grillage and the second grillage Filter cotton layer is installed, region of the uplink frame between the first frame plate and the second frame plate is equipped with the item extended along public edge direction Shape slot.
Further, first grillage and the second grillage shape and structure are identical, and the first grillage includes pedestal and upper bed rack, Filter cotton layer is mounted between pedestal and upper bed rack.
Further, the solidification equipment includes curing oven, and the curing pressing plate of arrangement symmetrical above and below is equipped in curing oven, Gu Change stove side wall be equipped with several gas inlets being evenly spaced on, public gas-circulating system include natural gas valve group and Natural gas is sent into curing oven by natural gas air inlet pipe line, natural gas air inlet pipe line by gas inlet.
Further, the public gas-circulating system includes hydrofuge component and smoke evacuation component, and hydrofuge component includes hydrofuge Pipeline and hydrofuge motor, smoke evacuation component include smoke evacuation motor and smoke evacuation pipeline, hydrofuge pipeline and discharge fume pipeline respectively with curing oven Establish connection.
Further, the subsequent processing structure includes crosscutting component and rip cutting component, and crosscutting component and rip cutting component are equal Including recycling bins, public recovery system include recycling wind turbine, recovery line, recycling filter screen, recovery line connection recycling bins and Between recycling wind turbine, recovery filter net was located in recovery line.
Further, it is described to include water cooling pond and hot-tub, cooling tower and cooling-water machine for water system.
Compared with prior art, the present invention have the advantages that, it is of the invention for Large Electric Furnace system, each electric furnace system Structure of uniting is identical, and assembling is built conveniently, two groups of furnace devices is cooled down by synergic system, air draft, hydrofuge and waste material return Receipts processing, in traditional electric furnace system, the auxiliary systems structure such as exhaust, air draft is numerous and diverse, needs to access in workshop crisscross Complicated circuit and pipeline circuit are taken into account the limitation in arrangement circuit and workshop space in placement process Chinese medicine, and are regulated and controled not Just, the degree of automation is limited, it is necessary to put into substantial amounts of manpower and materials and is coordinated, and the present invention effectively solves in the prior art There are problems, have evaded various drawback problems, effectively raise the production efficiency of enterprise and reduce the cost input of enterprise, Product quality is high.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is raw material feeding apparatus structure diagram of the present invention;
Fig. 3 is the structure diagram of compacting devices of the present invention;
Fig. 4 is the structure diagram of Ji Mian filter chambers of the present invention;
The top view of first grillage of the present embodiment of Fig. 5;
Fig. 6 is along the cut-away illustration of line A-A in Fig. 5;
Fig. 7 is along the cut-away illustration of B-B elder generations in Fig. 5;
Fig. 8 is the structure diagram of its Xun Huan establishment of solidification equipment and commons of the present invention;
Fig. 9 is the enlarged view of the one side side of curing oven;
Figure 10 is the structure diagram of subsequent processing structure of the present invention and public recovery system.
Specific embodiment
The specific embodiment of the invention is described in further detail below in conjunction with the accompanying drawings.
The Large Electric Furnace system of the present embodiment, including the first electric furnace system I, the second electric furnace system II and synergic system, One electric furnace system I and the second electric furnace system II structures are identical, and the first electric furnace system I includes
Raw material feeding apparatus 1, including external feeding conveyer belt 1-1, material feeding jar 1-2, conveyer belt 1-3, mixing device 1-4 and cloth Device 1-5;
Furnace device 2, including furnace body, furnace body bottom side of the wall is equipped with stream stock mouth;
Fiber-forming device 3, including centrifuge, the fusant flowed out by furnace device 2 carries out being centrifuged into fine processing;
Compacting devices 4, the fiber that the collection processing of fiber-forming device 3 obtains are collected arrangement and form rock wool layer;
The rock wool layer is pressed and is molded by molding machine 5, forms rock wool blanket;
Solidification equipment 6, curing molding form required rock cotton board;
The rock cotton board of gained is carried out cutting packing processing by subsequent processing structure 7;
Synergic system includes:
Public water utilities provide two groups of electric furnace systems cooling circulating water and recycling water process;
Public gas-circulating system provides two groups of electric furnace systems natural gas and Air exhaust is exhausted;
Public recovery system carries out the cotton-wool in each program in production process recycling and send to prilling granulator, recycled It utilizes.
Compared with prior art, the present invention it has the advantages that not of the invention for Large Electric Furnace system, each electric furnace System structure is identical, and assembling is built conveniently, two groups of furnace devices 2 are cooled down by synergic system, air draft, hydrofuge and waste material Recovery processing, in traditional electric furnace system, the auxiliary systems structure such as exhaust, air draft is numerous and diverse, needs access wrong in workshop The circuit of comprehensive complexity and pipeline circuit are taken into account the limitation in arrangement circuit and workshop space in placement process Chinese medicine, and are regulated and controled Inconvenience, the degree of automation, which is limited, it is necessary to put into substantial amounts of manpower and materials, to be coordinated, and the present invention effectively solves the prior art In there are problem, evaded various drawback problems, the production efficiency for effectively raising enterprise and the cost for reducing enterprise are thrown Enter, product quality is high.
The compacting devices 4 include cotton collecting machine 4-1, cotton collecting machine filter chamber 4-2, collection cotton conveyer belt 4-3 and pendulum mass component 4- 4, the output terminal connection cotton collecting machine filter chamber 4-2 of the negative pressure wind of cotton collecting machine 4-1, the first cotton layer that cotton collecting machine 4-1 is formed is by transmission Band 4-3 enters pendulum mass component 4-4 and is uniformly stacked, and the cotton collecting machine filter chamber 4-2 includes babinet 4-5, includes in babinet 4-5 Several filter elements in uniform rectangular array arrangement.
The filter element is mounted on the uplink frame 4-6 upper ends of box house, and transition element includes arrangement at an angle First grillage 4-7 and the second grillage 4-8, and the first grillage 4-7 and the second grillage 4-8 has common edge 4-9, the first grillage 4-7 With filter cotton layer is installed on the second grillage 4-8, regions of the uplink frame 4-6 between the first frame plate and the second frame plate is equipped with edge The bar-shaped trough 4-11 of common edge 4-9 directions extension, the misgivings unit increase filter area of undulate arrangement, it is empty to save filtering Between, substantially in trigone wimble structure between the first grillage 4-7, the second grillage 4-8 and uplink frame 4-6, in negative-pressure air-suction process moderate resistance Pressure energy power is strong, stabilized structure, can work long hours, and not only each filter element is filtered, several filter elements it Between gap also form filtering position, it is high to hang cotton rate, while purification efficiency is guaranteed, after can obtaining more cotton-wools Continuous recycling.
The first grillage 4-7 and the second grillage 4-8 shape and structures are identical, and the first grillage 4-7 includes pedestal 4-12 and upper Layer frame 4-13, filter cotton layer 4-10 are mounted between pedestal 4-12 and upper bed rack 4-13, and upper bed rack 4-13 is by several end to end Small frame body 4-14 be spliced, between adjacent small frame body 4-14 all cross pressing assembly establish connection, corresponding pedestal 4-12 Concave shape is mounted on into several holding tank 4-15, filter cotton layer 4-10 in holding tank 4-15 downwards for upper end, small frame body 4-14 peaces Holding position is corresponding with the location matches of holding tank 4-15, and the small frame body 4-14 includes frame 4-16, the area that frame 4-16 is enclosed The framework that filter screen 4-17, adjacent two small frame body 4-14 are equipped in domain establishes connection by pressing assembly, and pressing assembly includes Pressing plate 4-18, housing screw 4-19 and nut 4-20, pressing plate 4-18 are pressed in the framework of two neighboring small frame body 4-14, compress spiral shell Nail 4-19 is fixedly connected after passing through pressing plate 4-18 by nut 4-20.
The solidification equipment 6 includes curing oven, and the curing pressing plate of arrangement symmetrical above and below, the side of curing oven are equipped in curing oven Wall is equipped with several gas inlet 6-1 being evenly spaced on, and public gas-circulating system includes natural gas valve group 6-2 and day Natural gas by gas inlet 6-1 is sent into curing oven, is evenly spaced on by right gas admission line, natural gas air inlet pipe line Gas inlet 6-1 will be after gas enters, it is ensured that can have uniform hot wind in each region in curing oven, and And it due to using arranged for interval, generates hot air convection and is quickly heating and curing to the rock cotton board in curing oven.
The public gas-circulating system includes hydrofuge component and smoke evacuation component, and hydrofuge component includes hydrofuge pipeline 7 and row Wet motor 8, smoke evacuation component include smoke evacuation motor 10 and smoke evacuation pipeline 9, and hydrofuge pipeline 7 and smoke evacuation pipeline 9 are built respectively with curing oven Vertical connection.
Curing oven can heat rock cotton board using high temperature hot gas in the course of work, intrastitial moisture and some particles Impurity is handled using hydrofuge component and smoke evacuation component possibly into air, ensures the quality of rock cotton board.
Curing oven used in the present embodiment is made of upper strata furnace body 6-8 and lower floor furnace body 6-3, is passed through between upper furnace body and furnace body Several buffering stands establish connection, buffering stand include upper bracket 6-4 and lower carriage 6-5, upper bracket 6-4 and lower carriage 6-5 it Between buffering connection established by snubber elastomeric part 6-7, pass through connecting rod 6-6 part downlink connections, the company between adjacent two upper brackets 6-4 The both ends of bar 6-6 and the upper end of upper bracket 6-4 are articulated and connected, be so designed that not only can easy to disassemble, transport, assembling, but also During the work time, may be different with thickness due to the hardness of cured plate, it is had between head end furnace body and end furnace body larger Difference, pass through hinged connecting rod and buffering elastic component 6-7, it is ensured that furnace body has higher stabilization during the work time Property.
The subsequent processing structure 7 includes crosscutting component 7-1 and rip cutting component 7-2, crosscutting component 7-1 and rip cutting component 7- 2 include recycling bins, and public recovery system includes recycling wind turbine 7-3, recovery line 7-4, recycling filter screen 7-5, recovery line 7-4 is connected between recycling bins and recycling wind turbine 7-3, and recovery filter net was located on recovery line 7-4, and rock cotton board is being cut into Rock wool angle can be not only generated during type, can also generate substantial amounts of dust particles, these particles dissociate in air can be to workshop Integrated environment cause to seriously affect, even worker carry mask, also can only prevent the particle of some large granules from entering people Body, the recycling bins of sealing are set in the outside of crosscutting component 7-1 and rip cutting component 7-2 by the present invention, by recycling wind turbine 7-3's Suction recycles the rock wool chip of dust and cutting, and chip is filtered isolation by filter screen 7-5 and is recycled, and dust Then directly gathering dust for Granulation Equipments is sent by recovery line 7-4 a little to be recycled, not only can greatly protect workshop condition, And accomplished waste recovery to greatest extent, it has been truly realized the production standard of zero waste material.
It is described to include the first water cooling pond 11, the second water cooling pond 12, hot-tub 13, cooling tower and cooling-water machine for water system.
It should be appreciated that although this specification is described in terms of embodiments, but not each embodiment only includes one A independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should will illustrate Book is as an entirety, and the technical solutions in each embodiment can also be properly combined, and forming those skilled in the art can manage The other embodiment of solution.

Claims (8)

1. Large Electric Furnace system, it is characterised in that:Including the first electric furnace system, the second electric furnace system and synergic system, the first electricity Furnace system and the second electric furnace system structure are identical, and the first electric furnace system includes
Raw material feeding apparatus, including external feeding conveyer belt, material feeding jar, conveyer belt, mixing device and distributing device;
Furnace device, including furnace body, furnace body bottom side of the wall is equipped with stream stock mouth;
Fiber-forming device, including centrifuge, the fusant flowed out by furnace device carries out being centrifuged into fine processing;
Compacting devices, the fiber that collection fiber-forming device is handled are collected arrangement and form rock wool layer;
The rock wool layer is pressed and is molded by molding machine, forms rock wool blanket;
Solidification equipment, curing molding form required rock cotton board;
The rock cotton board of gained is carried out cutting packing processing by subsequent processing structure;
Synergic system includes
Public water utilities provide two groups of electric furnace systems cooling circulating water and recycling water process;
Public gas-circulating system provides two groups of electric furnace systems natural gas and Air exhaust is exhausted;
Public recovery system carries out the cotton-wool in each program in production process recycling and send to prilling granulator, recycled It utilizes.
2. Large Electric Furnace system according to claim 1, it is characterised in that:The compacting devices include cotton collecting machine, cotton collecting machine Filter chamber, collection cotton conveyer belt and pendulum mass component, the output terminal connection cotton collecting machine filter chamber of the negative pressure wind of cotton collecting machine, cotton collecting machine are formed First cotton layer enter pendulum mass component by conveyer belt and be uniformly stacked, the cotton collecting machine filter chamber includes babinet, and babinet is interior to be wrapped Include several filter elements in uniform rectangular array arrangement.
3. Large Electric Furnace system according to claim 2, it is characterised in that:The filter element is mounted on the upper of box house Row frame upper end, transition element include the first grillage and the second grillage of arrangement at an angle, and the first grillage and the second grillage tool There is common edge, filter cotton layer is installed, uplink frame is between the first frame plate and the second frame plate on the first grillage and the second grillage Region be equipped with along public edge direction extend bar-shaped trough.
4. Large Electric Furnace system according to claim 3, it is characterised in that:First grillage and the second grillage shape and structure Identical, the first grillage includes pedestal and upper bed rack, and filter cotton layer is mounted between pedestal and upper bed rack.
5. Large Electric Furnace system according to claim 1, it is characterised in that:The solidification equipment includes curing oven, curing oven The interior curing pressing plate equipped with arrangement symmetrical above and below, the side wall of curing oven are equipped with several gas inlets being evenly spaced on, Public gas-circulating system includes natural gas valve group and natural gas air inlet pipe line, and natural gas air inlet pipe line will by gas inlet Natural gas is sent into curing oven.
6. Large Electric Furnace system according to claim 5, it is characterised in that:The public gas-circulating system includes hydrofuge group Part and smoke evacuation component, hydrofuge component include hydrofuge pipeline and hydrofuge motor, and smoke evacuation component includes smoke evacuation motor and smoke evacuation pipeline, row Wet pipeline and smoke evacuation pipeline are established with curing oven connect respectively.
7. Large Electric Furnace system according to claim 5, it is characterised in that:The subsequent processing structure include crosscutting component and Rip cutting component, crosscutting component and rip cutting component include recycling bins, and public recovery system includes recycling wind turbine, recovery line, returns Filter screen is received, between recovery line connection recycling bins and recycling wind turbine, recovery filter net was located in recovery line.
8. Large Electric Furnace system according to claim 1, it is characterised in that:It is described to include water cooling pond and hot water for water system Pond, cooling tower and cooling-water machine.
CN201711356469.9A 2017-12-16 2017-12-16 Large electric furnace system Pending CN108104526A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711356469.9A CN108104526A (en) 2017-12-16 2017-12-16 Large electric furnace system

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Application Number Priority Date Filing Date Title
CN201711356469.9A CN108104526A (en) 2017-12-16 2017-12-16 Large electric furnace system

Publications (1)

Publication Number Publication Date
CN108104526A true CN108104526A (en) 2018-06-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113560326A (en) * 2021-08-12 2021-10-29 北京金隅节能保温科技(大厂)有限公司 Fiber recovery system for rock wool board production line

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CN113560326A (en) * 2021-08-12 2021-10-29 北京金隅节能保温科技(大厂)有限公司 Fiber recovery system for rock wool board production line

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Application publication date: 20180601