CN108098354B - Aluminum alloy window frame composite processing equipment and processing method thereof - Google Patents
Aluminum alloy window frame composite processing equipment and processing method thereof Download PDFInfo
- Publication number
- CN108098354B CN108098354B CN201810074896.6A CN201810074896A CN108098354B CN 108098354 B CN108098354 B CN 108098354B CN 201810074896 A CN201810074896 A CN 201810074896A CN 108098354 B CN108098354 B CN 108098354B
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- aluminum alloy
- window frame
- alloy window
- workbench
- processing
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 118
- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000004080 punching Methods 0.000 claims abstract description 18
- 238000005452 bending Methods 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000012356 Product development Methods 0.000 abstract description 6
- 238000011161 development Methods 0.000 abstract description 5
- 230000010354 integration Effects 0.000 abstract description 3
- 238000003466 welding Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The invention relates to aluminum alloy window frame composite processing equipment and a processing method thereof, wherein the processing equipment comprises a workbench for placing an aluminum alloy window frame, and window buckling hole punching dies which are positioned at the inner sides of short sides of the aluminum alloy window frame and used for processing window buckling holes are arranged at the left side and the right side of the workbench; the front side and the rear side of the workbench are provided with sliding seats which are positioned on the inner side of the long side of the aluminum alloy window frame and can move left and right, the sliding seats are provided with notch cutting dies for processing notches, and the sliding seats are provided with through hole stamping dies which are positioned beside the notch cutting dies and are used for processing through holes; the saw cutting machine capable of moving back and forth and cutting aluminum alloy window frame is arranged at the rear side of the workbench. The invention integrates the working procedures required by the aluminum alloy window frame, completes the integration of all working procedures from the bending of the aluminum alloy window frame from the aluminum alloy raw material to the welding by one set of equipment, the development quantity of the mould jig in the product development process is reduced, the purpose of reducing the product development cost is achieved, the production time can be greatly shortened, and the production efficiency is improved.
Description
Technical Field
The invention relates to aluminum alloy window frame composite processing equipment and a processing method thereof.
Background
Engineering vehicle and bus aluminum alloy window frame products are different according to corresponding vehicle types and requirements, the related processes are different, but most products are related to: sawing, punching and notch stripping processes are finished on different equipment, so that the development quantity of die jigs is increased, the development cost of products is increased, clamping and positioning are required to be carried out again in each process, the production time is greatly prolonged, and the production progress is influenced.
Disclosure of Invention
In view of the above, the invention aims to provide an aluminum alloy window frame composite processing device and a processing method thereof, which can shorten the production time and improve the production efficiency.
The invention adopts the following scheme is realized: the aluminum alloy window frame composite processing equipment comprises a workbench for placing an aluminum alloy window frame, wherein window buckling hole punching dies which are positioned at the inner sides of short sides of the aluminum alloy window frame and used for processing window buckling holes are arranged on the left side and the right side of the workbench; the front side and the rear side of the workbench are provided with sliding seats which are positioned on the inner side of the long side of the aluminum alloy window frame and can move left and right, the sliding seats are provided with notch cutting dies for processing notches, and the sliding seats are provided with through hole stamping dies which are positioned beside the notch cutting dies and are used for processing through holes; the saw cutting machine capable of moving back and forth and cutting aluminum alloy window frame is arranged at the rear side of the workbench.
Further, a first cylinder for driving the window buckling hole punching die to outwards move for punching is arranged on the workbench; the workbench is provided with a second cylinder for driving the sliding seat to move left and right, the notch cutting die can move up and down and can move back and forth relative to the sliding seat, the sliding seat is provided with a third cylinder for driving the notch cutting die to move outwards and extend to the upper part of the aluminum alloy window frame, and a fourth cylinder for pulling the notch cutting die to move downwards to process the notch is arranged below the workbench; and a fifth cylinder for driving the through hole punching die to outwards move to punch holes is further arranged on the sliding seat.
Further, be provided with a plurality of locating pieces that are used for supporting aluminum alloy window frame on the workstation, be provided with the dog that is located the aluminum alloy window frame outside on the locating piece, aluminum alloy window frame inboard is provided with the kicking block that presss from both sides tight aluminum alloy window frame with the cooperation of dog, still is provided with the briquetting of downwardly compressing tightly aluminum alloy window frame on the workstation.
Further, a sixth cylinder for driving the ejector block to move outwards to clamp the aluminum alloy window frame is arranged on the workbench, a rotary clamping cylinder for driving the pressing block to rotate and then downwards clamp the aluminum alloy window frame is also arranged on the workbench, and a seventh cylinder for driving the sawing machine to move forwards and backwards is arranged on the workbench.
The invention adopts another technical scheme that: the processing method of the aluminum alloy window frame adopts the aluminum alloy window frame composite processing equipment, and comprises the following steps: (1) Placing a semi-finished aluminum alloy window frame obtained by bending an aluminum alloy raw material on aluminum alloy window frame compound processing equipment; (2) clamping an aluminum alloy window frame; (3) Controlling the window buckling hole stamping die to act outwards to punch window buckling holes on the aluminum alloy window frame, and resetting the window buckling hole stamping die after the window buckling hole stamping die completes the punching action; (4) Controlling the notch cutting die to move outwards to be above the aluminum alloy window frame, then controlling the notch cutting die to move downwards to cut a notch on the aluminum alloy window frame, and resetting the notch cutting die after notch processing is completed; (5) Controlling the sliding seat to move leftwards to enable the through hole stamping die to be aligned with the notch on the aluminum alloy window frame, controlling the through hole stamping die to act outwards to stamp out a through hole at the notch, and resetting the through hole stamping die after the punching action is completed; (6) Controlling the sawing machine to move towards the aluminum alloy window frame, and cutting off the redundant length on the aluminum alloy window frame; (7) And (5) finishing processing, loosening the aluminum alloy window frame, and taking down the finished aluminum alloy window frame.
Compared with the prior art, the invention has the following beneficial effects: the invention integrates the working procedures required by the aluminum alloy window frame, completes the integration of all working procedures from the bending of the aluminum alloy window frame from the aluminum alloy raw material to the welding by one set of equipment, reduces the development quantity of the die jig in the product development process, achieves the purpose of reducing the product development cost, can greatly shorten the production time, improves the production efficiency, does not need repeated clamping, and improves the processing precision.
The present invention will be further described in detail below with reference to specific embodiments and associated drawings for the purpose of making the objects, technical solutions and advantages of the present invention more apparent.
Drawings
FIG. 1 is a perspective view of an embodiment of the present invention;
FIG. 2 is a front view of an embodiment of the present invention;
FIG. 3 is a top view of an embodiment of the present invention;
FIG. 4 is a left side view of an embodiment of the present invention;
FIG. 5 is a schematic view of the structure of an aluminum alloy window frame according to the invention;
the reference numerals in the figures illustrate: 100-aluminum alloy window frame, 110-window buckling hole, 120-notch, 130-through hole, 200-workbench, 210-positioning block, 211-stop block, 220-top block, 221-sixth cylinder, 230-press block, 231-rotary clamping cylinder, 300-window buckling hole die, 310-first cylinder, 400-slide, 410-notch die cutting, 411-third cylinder, 412-fourth cylinder, 420-through hole die, 421-fifth cylinder, 430-second cylinder, 500-sawing machine and 510-seventh cylinder.
Detailed Description
As shown in fig. 5, the aluminum alloy window frame processed by the invention is provided with window buckling holes 110 on two short sides, notches 120 on two long sides, and through holes 130 in the notches.
As shown in fig. 1 to 4, an aluminum alloy window frame composite processing device comprises a workbench 200 for placing an aluminum alloy window frame 100, wherein window buckling hole stamping dies 300 which are positioned at the inner sides of short sides of the aluminum alloy window frame and used for processing window buckling holes 110 are arranged at the left side and the right side of the workbench 200; the front and rear sides of the workbench 200 are provided with a sliding seat 400 which is positioned at the inner side of the long side of the aluminum alloy window frame and can move left and right, the sliding seat 400 is provided with a notch cutting die 410 for processing a notch 120, and the sliding seat is provided with a through hole stamping die 420 which is positioned beside the notch cutting die and is used for processing a through hole 130; a sawing machine 500 capable of moving back and forth and cutting off the aluminum alloy window frame is arranged at the rear side of the workbench 200; placing a semi-finished aluminum alloy window frame obtained by bending an aluminum alloy raw material on a workbench, and punching a window buckling hole on the aluminum alloy window frame by outwards moving a window buckling hole punching die 300; the notch cutting die moves downwards to punch a notch on the aluminum alloy window frame, then the sliding seat moves, the notch cutting die moves away from the notch, the through hole stamping die is aligned with the notch obtained by processing, and the through hole stamping die moves outwards to punch a through hole at the notch.
The equipment integrates the working procedures required by the aluminum alloy window frame, one set of equipment is used for completing the integration of all working procedures from the bending of the aluminum alloy window frame from the aluminum alloy raw material to the welding, the development quantity of mould jigs in the product development process is reduced, the effect of reducing the product development cost is achieved, the production time can be greatly shortened, the production efficiency is improved, repeated clamping is not required, and the processing precision is improved; the whole equipment adopts PLC control, has high automation degree, and operators only need to be responsible for feeding and discharging operations, so that the technical requirements on operators are low, and the labor cost is saved.
In this embodiment, a first cylinder 310 for driving the window fastening punch 300 to move outwards to punch the hole is provided on the working table 200; the workbench 200 is provided with a second cylinder 430 for driving the slide 400 to move left and right, the notch cutting die 410 can move up and down and can move back and forth relative to the slide 400, the slide is provided with a third cylinder 411 for driving the notch cutting die 410 to move outwards and extend to the upper part of the aluminum alloy window frame 100, and a fourth cylinder 412 for pulling the notch cutting die 410 to move downwards to perform notch processing is arranged below the workbench; the slide 400 is further provided with a fifth cylinder 421 for driving the through hole punch 420 to move outwards to punch holes; when the notch is machined, the third cylinder 411 drives the notch cutting die to move outwards to extend to the upper side of the aluminum alloy window frame, then the fourth cylinder pulls the notch cutting die to move downwards to machine a notch, after the notch machining is finished, the second cylinder pulls the sliding seat to move leftwards to enable the notch cutting die to move away, meanwhile, the through hole die is aligned with the notch, and the fifth cylinder 421 drives the through hole die 420 to move outwards to punch a through hole at the notch of the aluminum alloy window frame.
In this embodiment, the workbench 200 is provided with a plurality of positioning blocks 210 for supporting the aluminum alloy window frame 100, the positioning blocks 210 are provided with stoppers 211 located at the outer side of the aluminum alloy window frame, the inner side of the aluminum alloy window frame is provided with a top block 220 for clamping the aluminum alloy window frame in cooperation with the stoppers, and the workbench 200 is also provided with a pressing block 230 for pressing the aluminum alloy window frame downwards.
In this embodiment, a sixth cylinder 221 for driving the top block 220 to move outwards to clamp the aluminum alloy window frame is provided on the workbench 200, a rotary clamping cylinder 231 for driving the pressing block 230 to rotate and then clamp the aluminum alloy window frame downwards is also provided on the workbench, and a seventh cylinder 510 for driving the sawing machine 500 to move forwards and backwards is provided on the workbench; and the seventh cylinder drives the sawing machine to saw the aluminum alloy window frame, and cuts off the redundant length on the aluminum alloy window frame to form a finished aluminum alloy window frame.
The processing method of the aluminum alloy window frame adopts the aluminum alloy window frame composite processing equipment, and comprises the following steps: (1) Placing a semi-finished aluminum alloy window frame obtained by bending an aluminum alloy raw material on aluminum alloy window frame compound processing equipment; (2) Clamping the aluminum alloy window frame (the pressing block downwards presses the aluminum alloy window frame, and the top block outwards clamps the aluminum alloy window frame); (3) Controlling the window buckling hole stamping die to act outwards to punch window buckling holes on the aluminum alloy window frame, and resetting the window buckling hole stamping die after the window buckling hole stamping die completes the punching action; (4) Controlling the notch cutting die to move outwards to be above the aluminum alloy window frame, then controlling the notch cutting die to move downwards to cut a notch on the aluminum alloy window frame, and resetting the notch cutting die after notch processing is completed; (5) Controlling the sliding seat to move leftwards to enable the through hole stamping die to be aligned with the notch on the aluminum alloy window frame, controlling the through hole stamping die to act outwards to stamp out a through hole at the notch, and resetting the through hole stamping die after the punching action is completed; (6) Controlling the sawing machine to move towards the aluminum alloy window frame, and cutting off the redundant length on the aluminum alloy window frame; (7) And (5) finishing processing, loosening the aluminum alloy window frame, and taking down the finished aluminum alloy window frame.
While the foregoing is directed to the preferred embodiment, other and further embodiments of the invention will be apparent to those skilled in the art from the following description, wherein the invention is described, by way of illustration and example only, and it is intended that the invention not be limited to the specific embodiments illustrated and described, but that the invention is to be limited to the specific embodiments illustrated and described.
Claims (4)
1. The processing method of the aluminum alloy window frame adopts aluminum alloy window frame composite processing equipment and is characterized in that: the aluminum alloy window frame composite processing equipment comprises a workbench for placing an aluminum alloy window frame, wherein window buckling hole punching dies which are positioned at the inner sides of the short sides of the aluminum alloy window frame and used for processing window buckling holes are arranged on the left side and the right side of the workbench; the front side and the rear side of the workbench are provided with sliding seats which are positioned on the inner side of the long side of the aluminum alloy window frame and can move left and right, the sliding seats are provided with notch cutting dies for processing notches, and the sliding seats are provided with through hole stamping dies which are positioned beside the notch cutting dies and are used for processing through holes; the saw cutting machine capable of moving back and forth and cutting off the aluminum alloy window frame is arranged at the rear side of the workbench; the processing method comprises the following steps: (1) Placing a semi-finished aluminum alloy window frame obtained by bending an aluminum alloy raw material on aluminum alloy window frame compound processing equipment; (2) clamping an aluminum alloy window frame; (3) Controlling the window buckling hole stamping die to act outwards to punch window buckling holes on the aluminum alloy window frame, and resetting the window buckling hole stamping die after the window buckling hole stamping die completes the punching action; (4) Controlling the notch cutting die to move outwards to be above the aluminum alloy window frame, then controlling the notch cutting die to move downwards to cut a notch on the aluminum alloy window frame, and resetting the notch cutting die after notch processing is completed; (5) Controlling the sliding seat to move leftwards to enable the through hole stamping die to be aligned with the notch on the aluminum alloy window frame, controlling the through hole stamping die to act outwards to stamp out a through hole at the notch, and resetting the through hole stamping die after the punching action is completed; (6) Controlling the sawing machine to move towards the aluminum alloy window frame, and cutting off the redundant length on the aluminum alloy window frame; (7) And (5) finishing processing, loosening the aluminum alloy window frame, and taking down the finished aluminum alloy window frame.
2. The method for processing the aluminum alloy window frame according to claim 1, wherein the method comprises the following steps: the workbench is provided with a first cylinder for driving the window button hole punching die to outwards move for punching; the workbench is provided with a second cylinder for driving the sliding seat to move left and right, the notch cutting die can move up and down and can move back and forth relative to the sliding seat, the sliding seat is provided with a third cylinder for driving the notch cutting die to move outwards and extend to the upper part of the aluminum alloy window frame, and a fourth cylinder for pulling the notch cutting die to move downwards to process the notch is arranged below the workbench; and a fifth cylinder for driving the through hole punching die to outwards move to punch holes is further arranged on the sliding seat.
3. The method for processing the aluminum alloy window frame according to claim 1, wherein the method comprises the following steps: the aluminum alloy window frame is characterized in that a plurality of positioning blocks used for supporting the aluminum alloy window frame are arranged on the workbench, a stop block located on the outer side of the aluminum alloy window frame is arranged on the positioning blocks, a top block matched with the stop block to clamp the aluminum alloy window frame is arranged on the inner side of the aluminum alloy window frame, and a pressing block used for pressing the aluminum alloy window frame downwards is further arranged on the workbench.
4. The method for processing the aluminum alloy window frame according to claim 3, wherein the method comprises the following steps: the workbench is provided with a sixth cylinder for driving the top block to move outwards to clamp the aluminum alloy window frame, the workbench is also provided with a rotary clamping cylinder for driving the pressing block to rotate and then downwards clamp the aluminum alloy window frame, and the workbench is provided with a seventh cylinder for driving the sawing machine to move forwards and backwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810074896.6A CN108098354B (en) | 2018-01-25 | 2018-01-25 | Aluminum alloy window frame composite processing equipment and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810074896.6A CN108098354B (en) | 2018-01-25 | 2018-01-25 | Aluminum alloy window frame composite processing equipment and processing method thereof |
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| Publication Number | Publication Date |
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| CN108098354A CN108098354A (en) | 2018-06-01 |
| CN108098354B true CN108098354B (en) | 2024-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810074896.6A Active CN108098354B (en) | 2018-01-25 | 2018-01-25 | Aluminum alloy window frame composite processing equipment and processing method thereof |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11138225A (en) * | 1997-11-06 | 1999-05-25 | Amada Eng Center Co Ltd | Movable method and its device for work table in finishing machine of metal plate |
| CN203356995U (en) * | 2013-08-07 | 2013-12-25 | 福耀玻璃（重庆）有限公司 | Skylight glass frame installation tool |
| CN203830519U (en) * | 2014-03-21 | 2014-09-17 | 宁波敏实汽车零部件技术研发有限公司 | Punching shear device for bent long strip shaped metal |
| CN104942122A (en) * | 2015-07-13 | 2015-09-30 | 宁波敏实汽车零部件技术研发有限公司 | Three-process integral molding machine for metal structural component of automobile |
| CN206153904U (en) * | 2016-09-28 | 2017-05-10 | 上海凌云工业科技有限公司 | Saw cutting mechanism punches a hole |
| CN206169052U (en) * | 2016-09-23 | 2017-05-17 | 辉泰（太仓）汽配有限公司 | Vice engineering mould of auto rear door window frame reinforcing plate |
| CN208034091U (en) * | 2018-01-25 | 2018-11-02 | 福建三锋汽车饰件有限公司 | A kind of aluminum alloy window frame combined-machining equipment |
-
2018
- 2018-01-25 CN CN201810074896.6A patent/CN108098354B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11138225A (en) * | 1997-11-06 | 1999-05-25 | Amada Eng Center Co Ltd | Movable method and its device for work table in finishing machine of metal plate |
| CN203356995U (en) * | 2013-08-07 | 2013-12-25 | 福耀玻璃（重庆）有限公司 | Skylight glass frame installation tool |
| CN203830519U (en) * | 2014-03-21 | 2014-09-17 | 宁波敏实汽车零部件技术研发有限公司 | Punching shear device for bent long strip shaped metal |
| CN104942122A (en) * | 2015-07-13 | 2015-09-30 | 宁波敏实汽车零部件技术研发有限公司 | Three-process integral molding machine for metal structural component of automobile |
| CN206169052U (en) * | 2016-09-23 | 2017-05-17 | 辉泰（太仓）汽配有限公司 | Vice engineering mould of auto rear door window frame reinforcing plate |
| CN206153904U (en) * | 2016-09-28 | 2017-05-10 | 上海凌云工业科技有限公司 | Saw cutting mechanism punches a hole |
| CN208034091U (en) * | 2018-01-25 | 2018-11-02 | 福建三锋汽车饰件有限公司 | A kind of aluminum alloy window frame combined-machining equipment |
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| CN108098354A (en) | 2018-06-01 |
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Address after: Fuqing City, Fuzhou City, Fujian province 350301 industrial zone two Fuyao Village Applicant after: FUJIAN FUYAO AUTOMOTIVE TRIM SYSTEM Co.,Ltd. Address before: 350301 District 2, Fuyao industrial village, Fuqing, Fuzhou, Fujian. Applicant before: FUJIAN TRIPLEX AUTOMOTIVE TRIM SYSTEM CO.,LTD. |
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