CN108098337A - For the electric motor end cap automatic installation apparatus of island assembly line - Google Patents
For the electric motor end cap automatic installation apparatus of island assembly line Download PDFInfo
- Publication number
- CN108098337A CN108098337A CN201810100670.9A CN201810100670A CN108098337A CN 108098337 A CN108098337 A CN 108098337A CN 201810100670 A CN201810100670 A CN 201810100670A CN 108098337 A CN108098337 A CN 108098337A
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- rotor
- end cap
- island
- control system
- stator
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- 238000009434 installation Methods 0.000 title claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims abstract description 181
- 230000003028 elevating effect Effects 0.000 claims description 40
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 7
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 230000004807 localization Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
Abstract
The invention discloses a kind of electric motor end cap automatic installation apparatus for island assembly line, including：Island is assembled, for slidably supported pallet, assembling island has the installation site for end cap installation operation；Pallet, for carrying stator；Detent mechanism, for connecting trays with assembling island pallet is positioned at installation site；Rotor adjustment mechanism, be arranged at assembling island installation site by, for be inserted into stator rotor be supported and adjust rotor to stator centering；Clamping manipulator, by rotor adjustment mechanism, for clamping the end that end cap is packed into rotor；Control system, for control assembling island carry the pallet of stator and by tray both slid to installation site, control detent mechanism the pallet for carrying stator is positioned at installation site, control clamping manipulator clamp automatically end cap be packed into rotor end and control rotor adjustment mechanism adjustment rotor extremely with stator centering.High degree of automation of the present invention improves efficiency.
Description
Technical field
The present invention relates to motor fields, particularly, are related to a kind of electric motor end cap for island assembly line and install dress automatically
It puts.
Background technology
Patent CN 205792103U《Motor Assembling bogie》A kind of trolley for being used to fill end cap is disclosed, which includes
Rotor shaft end supporting mechanism, supporting beam, walking mechanism and fine tuning elevating mechanism, walking mechanism therein include traveling wheel and setting
The traveling wheel supporting mechanism of supporting beam is used to support on traveling wheel, fine tuning elevating mechanism includes handle, worm gear, worm screw and silk
Thick stick, handle are connected with worm screw, and worm and wheel engagement, worm gear is screwed with leading screw, and leading screw is connected with rotor shaft end supporting mechanism.It is logical
Walking mechanism and fine tuning elevating mechanism are crossed to realize position between rotor and motor stator, so as to ensure that the end cap of motor is suitable
Profit is attached in stator base.
This motor Assembling bogie, needs manual operation：Traveling wheel movement, manual handles is manually promoted to be finely tuned to adjust
Elevating mechanism, cause between rotor and stator position adjust it is relatively time-consuming between, inefficiency, operation is laborious, therefore is badly in need of
A kind of automatic equipment solves the problems, such as this.
The content of the invention
The present invention provides a kind of electric motor end cap automatic installation apparatus for island assembly line, to solve prior art peace
Dress end cap, which uses, manually adjusts the technical issues of mode causes inefficiency.
The technical solution adopted by the present invention is as follows：
A kind of electric motor end cap automatic installation apparatus for island assembly line, including：Island is assembled, for slidably supported support
Disk, assembling island have the installation site for end cap installation operation；Pallet, for carrying the stator of motor；Detent mechanism, for even
Pallet is connect with assembling island so that pallet is positioned at installation site；Rotor adjustment mechanism is arranged at by the installation site on assembling island, is used
In to be inserted into stator rotor be supported and adjust rotor to stator centering；Clamping manipulator, positioned at rotor adjustment mechanism
Side, for clamping the end that end cap is packed into rotor；Control system, for assembling island to be controlled to carry the pallet of stator and is incited somebody to action
The pallet for carrying stator is positioned at installation site, control clamping machinery by tray both slid to installation site, control detent mechanism
Hand clamps end cap and is packed into the end of rotor and controls rotor adjustment mechanism adjustment rotor extremely with stator centering so as to end cap automatically
It is fitted into stator.
Further, assembling island includes supporting beam and a pair of of the roller group being fixed in supporting beam, is covered in roller group
Panel, the back segment of panel offer the notch appeared for supporting beam, and installation site is located at indentation, there.
Further, detent mechanism is arranged at indentation, there, is fixed including bottom plate, top plate and the first elevating mechanism, bottom plate
In in supporting beam, the fixing end of the first elevating mechanism is connected to bottom plate, and the telescopic end support of the first elevating mechanism is connected to top plate,
The upper surface of top plate is provided with the first positioning region；Pallet includes body, the slide plate for being arranged at body bottom portion both sides, and slide plate is by idler wheel
Group is slidably supported, and the upper surface of body is provided with the second positioning region for fixed stator, and body bottom portion is between two slide plates
It is provided with the 3rd positioning region；First positioning region is corresponding with the 3rd positioning region when the first elevating mechanism driving top plate is moved upwards to match somebody with somebody
It closes and fixes.
As a kind of embodiment of said program, the first positioning region includes being arranged at the taper pin of cover top surface；3rd
Positioning region includes being opened in the location hole of body bottom portion；Taper pin corresponds to insertion when the first elevating mechanism driving top plate moves upwards
Location hole.
Further, detent mechanism further includes the lead being arranged between top plate and bottom plate, and one end of lead is fixed
In bottom plate, the other end of lead is actively located in top plate.
Optionally, the first elevating mechanism is any in air lifter, electric lifting mechanism, hydraulicefficiency elevation structure
Kind.
Further, rotor adjustment mechanism includes being used to support the supporting block of the end of rotor, for adjusting supporting block edge
The first level adjustment mechanism that is moved parallel to the first direction of rotor axial is moved along short transverse for adjusting supporting block
Second elevating mechanism and for adjusting supporting block along the second horizontal adjustment machine for moving of second direction parallel to rotor radial
Structure.
Optionally, it is flat to include pedestal, the first guide rail mechanism, the first driving mechanism and first for first level adjustment mechanism
Platform, the first guide rail mechanism are arranged on pedestal, and the first platform is slidably connected to the first guide rail mechanism, and the first driving mechanism is used to drive
Dynamic first platform moves horizontally in a first direction along the first guide rail mechanism；Second elevating mechanism is fixed on the first platform, the
The second platform is fixed on two elevating mechanisms, the second elevating mechanism drives the second platform to be moved along short transverse；Second horizontal tune
Complete machine structure include the second guide rail mechanism, the second driving mechanism and with the 3rd platform, the second guide rail mechanism is arranged at the second platform
On, the 3rd platform is slidably connected to the second guide rail mechanism, and the second driving mechanism is used to drive the 3rd platform along the second guide rail mechanism
It moves horizontally in a second direction；Supporting block is fixedly connected on the 3rd platform.
Preferably, the installation site both sides for assembling island are respectively arranged with a rotor adjustment mechanism；Each rotor adjustment mechanism
Side is provided with a clamping manipulator.
Further, control system include general control system and be connected with general control system assembling island control system,
Detent mechanism control system, rotor adjustment mechanism control system, clamping manipulator control system, motor model identifying system and end
Lid management system, assembling island control system start to accept the pallet for carrying stator for control assembling island；Detent mechanism control
System processed is used to that detent mechanism to be controlled to position the pallet for sliding into installation site；Motor model identifying system is used to read
Into the model of the motor on assembling island, and corresponding type information is passed into general control system；End cap management system is used to remember
The model and location information, clamping manipulator for recording end cap need the routing information moved, and corresponding information are passed to master control
System processed；General control system passes corresponding execution parameter information for judging the model of the motor into assembling island respectively
Pass rotor adjustment mechanism control system and clamping manipulator control system；Rotor adjustment mechanism control system is used for according to correspondence
Execution parameter information control rotor adjustment mechanism the rotor for being packed into stator be adjusted overlap its center and stator center；
Clamping manipulator control system is used to identify the model of end cap and according to the corresponding parameter information that performs by the model pair with motor
The end cap clamping answered is packed into the end of rotor.
The present invention sets clamping machinery by setting rotor adjustment mechanism by assembling island by rotor adjustment mechanism
Hand, and enter assembling island and by tray both slid to the installation position using the pallet that stator is carried using control system control
It puts, control detent mechanism that the pallet for carrying stator is positioned at the installation site, clamping manipulator is controlled to press from both sides automatically
Hold end cap be packed into the end of the rotor and the control rotor adjustment mechanism adjust the rotor to the stator centering
So that end cap is fitted into stator the full-automatic installation, it can be achieved that end cap, without manual adjusting operation, high degree of automation, section
Human-saving can greatly improve efficiency；In addition, detent mechanism can realize it is secondary to pallet be positioned at corresponding installation site, make
The stator strong fix of pallet and its carrying is obtained in installation site, rotor adjustment mechanism is to rotor after being packed into stator convenient for rotor
Adjustment and clamping manipulator carry out end cap installation operation.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages.
Below with reference to accompanying drawings, the present invention is described in further detail.
Description of the drawings
The attached drawing for forming the part of the application is used for providing a further understanding of the present invention, schematic reality of the invention
Example and its explanation are applied for explaining the present invention, is not constituted improper limitations of the present invention.In the accompanying drawings：
Fig. 1 is the overall structure of the electric motor end cap automatic installation apparatus for island assembly line of the preferred embodiment of the present invention
Schematic diagram；
Fig. 2 is the structure diagram that island is assembled in Fig. 1；
Fig. 3 is the structure diagram of pallet in Fig. 1；
Fig. 4 be in Fig. 3 pallet from the schematic diagram of another angle；
Fig. 5 is the structure diagram of detent mechanism in Fig. 1；
Fig. 6 is the schematic diagram of rotor adjustment mechanism in Fig. 1；
Fig. 7 is the structure diagram of the control system of the preferred embodiment of the present invention.
Drawing reference numeral explanation：
1st, motor；10th, stator；11st, rotor；12nd, end cap；
2nd, island is assembled；20th, supporting beam；21st, roller group；22nd, panel；23rd, notch；
3rd, pallet；30th, body；31st, slide plate；32nd, the second positioning region；33rd, the 3rd positioning region；
4th, detent mechanism；40th, bottom plate；41st, top plate；42nd, the first elevating mechanism；43rd, the first positioning region；44th, lead；
5th, rotor adjustment mechanism；50th, supporting block；51st, first level adjustment mechanism；52nd, the second elevating mechanism；53rd, second
Horizontal adjusting mechanism；510th, pedestal；511st, the first guide rail mechanism；512nd, the first driving mechanism；513rd, the first platform；520th, second
Platform；531st, the second guide rail mechanism；532nd, the second driving mechanism；533rd, the 3rd platform；
6th, clamping manipulator；700th, general control system；701st, island control system is assembled；702nd, detent mechanism control system；
703rd, rotor adjustment mechanism control system；704th, clamping manipulator control system；705th, motor model identifying system；706th, end cap
Management system.
Specific embodiment
It should be noted that in the case where there is no conflict, the feature in embodiment and embodiment in the application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
With reference to Fig. 1, the preferred embodiment of the present invention provides a kind of electric motor end cap for island assembly line and installs automatically
Device is installed suitable for the end cap 12 of large and middle size motor 1, which includes：Assemble island 2, pallet 3, detent mechanism 4, rotor tune
Complete machine structure 5, clamping manipulator 6 and control system.
With reference to Fig. 2, assembling island 2 has the installation position for 12 installation operation of end cap for slidably supported pallet 3, assembling island 2
It puts.Specifically, assembling island 2 includes supporting beam 20 and a pair of of the roller group 21 being fixed in supporting beam 20, is covered in roller group 21
There is panel 22, the back segment of panel 22 offers the notch 23 appeared for supporting beam 20, and installation site is located at notch 23.Roller group
21 are run by power drive idler wheel, and pallet 3 slides onto the installed position of back segment under idler wheel drive from leading portion.
With reference to Fig. 3 and Fig. 4, pallet 3 is used to carry the stator 10 of motor 1.Specifically, pallet 3 includes body 30, is arranged at
The slide plate 31 of 30 two bottom sides of body.Body 30 is welded by shaped steel and steel plate.Slide plate 31 is slidably supported by roller group 21, and
By the drive of idler wheel installation site is slid on assembling island 2.The upper surface of body 30 is provided with for fixed stator 10
Second positioning region 32,30 bottom of body are provided with the 3rd positioning region 33 between two slide plates 31.In this preferred embodiment, second
Positioning region 32 includes being evenly arranged in four taper pins of 30 upper surface of body, and the line of four taper pins is rectangular, so set,
So that the positioning between pallet 3 and stator 10 is more firm.3rd positioning region 33 includes being opened in the location hole of 30 bottom of body.
In this preferred embodiment, the 3rd positioning region 33 includes the positioning plate protruded out downwards from 30 bottom of body, and location hole is opened in
On positioning plate.Preferably, 30 bottom of body is evenly arranged there are four positioning plate, and location hole is offered on each positioning plate.
With reference to Fig. 5, detent mechanism 4 is used for connecting trays 3 with assembling island 2 so that pallet 3 is positioned at installation site.Localization machine
Structure 4 is arranged at notch 23, including bottom plate 40,41 and first elevating mechanism 42 of top plate.Bottom plate 40 is fixed in supporting beam 20.
The fixing end of first elevating mechanism 42 is connected to bottom plate 40, and the telescopic end support of the first elevating mechanism 42 is connected to top plate 41.Top
The upper surface of plate 41 is provided with the first positioning region 43, and the first positioning region 43 is moved upwards in the first elevating mechanism 42 driving top plate 41
Tri- positioning regions of Shi Yu, 33 corresponding matching is fixed.The detent mechanism 4 of the present invention, which can be realized to pallet 3 two times, is positioned at installation position
It puts so that pallet 3 and its 10 strong fix of stator of carrying are in installation site, and rotor adjusts after being packed into stator 10 convenient for rotor 11
Mechanism 5 carries out 12 installation operation of end cap to the adjustment of rotor 11 and clamping manipulator 6.
Optionally, the first elevating mechanism 42 is any in air lifter, electric lifting mechanism, hydraulicefficiency elevation structure
Kind.
Optionally, the first positioning region 43 includes being arranged at the taper pin of 41 upper surface of top plate, and taper pin is in the first elevating mechanism 42
Driving top plate 41 corresponds to insertion location hole when moving upwards.In this preferred embodiment, there are four 41 upper surface of top plate is evenly arranged
Four location holes of taper pin, respectively 3 bottom of corresponding insertion pallet so that pallet 3 can strong fix in installation site.
In order to ensure stationarity that top plate 41 moves up and down under the driving of the first elevating mechanism 42, detent mechanism 4 also wraps
Include the lead 44 being arranged between top plate 41 and bottom plate 40, bottom plate 40 is fixed in one end of lead 44, lead 44 it is another
One end is actively located in top plate 41.In this preferred embodiment, four leads are evenly arranged between top plate 41 and bottom plate 40
44, it opens up on top plate 41 there are four hole, the upper end activity of every lead 44 is moved through corresponding Kong Bingke in hole.Pass through
Set lead 44 that can realize guiding 41 steady elevating movement of top plate.
With reference to Fig. 6, rotor adjustment mechanism 5 is arranged at by the installation site on assembling island 2, for turning to insertion stator 10
Son 11 be supported and adjust rotor 11 to 10 centering of stator.Preferably, the installation site both sides for assembling island 2 are respectively arranged with
Two ends of one rotor adjustment mechanism 5, respectively support adjustment rotor 11.Rotor adjustment mechanism 5 includes being used to support rotor 11
End supporting block 50, for adjusting supporting block 50 along the first level tune moved parallel to the axial first direction of rotor 11
Complete machine structure 51, for adjusting the second elevating mechanism 52 that supporting block 50 moves along short transverse and for adjusting supporting block 50
The second horizontal adjusting mechanism 53 moved along the second direction parallel to 11 radial direction of rotor.
Optionally, first level adjustment mechanism 51 includes pedestal 510, the first guide rail mechanism 511, the first driving mechanism 512
And first platform 513, the first guide rail mechanism 511 are arranged on pedestal 510, the first platform 513 is slidably connected to the first guide rail
Mechanism 511, the first driving mechanism 512 for driving the first platform 513, along the first guide rail mechanism 511, move in a first direction by level
It is dynamic；Second elevating mechanism 52 is fixed on the first platform 513, is fixed with the second platform 520 on the second elevating mechanism 52, second liter
Descending mechanism 52 drives the second platform 520 to be moved along short transverse.Second horizontal adjusting mechanism 53 include the second guide rail mechanism 531,
Second driving mechanism 532 and with the 3rd platform 533, the second guide rail mechanism 531 is arranged on the second platform 520, the 3rd platform
533 are slidably connected to the second guide rail mechanism 531, and the second driving mechanism 532 is used to drive the 3rd platform 533 along the second guide rail mechanism
531 move horizontally in a second direction.Supporting block 50 is fixedly connected on the 3rd platform 533.
By the first driving mechanism 512 the first platform 513 and above section is driven to move horizontally, by the second elevating mechanism
52 the second platforms 520 of driving drive the second platform 520 and above section to be moved along short transverse, by the second driving mechanism 532
The 3rd platform 533 and above section is driven to move horizontally in a second direction, so as to fulfill supporting block 50 along above-mentioned all directions
Movement, final realize adjust the position of rotor 11 in all directions.
In Fig. 1, clamping manipulator 6, by rotor adjustment mechanism 5, for clamping the end that end cap 12 is packed into rotor 11
Portion.In this preferred embodiment, a clamping manipulator 6 is correspondingly arranged on by each rotor adjustment mechanism 5.
The control system of the present invention, for assembling island 2 to be controlled to carry the pallet 3 of stator 10 and slides pallet 3
The pallet 3 for carrying stator 10 is positioned at installation site, control clamping manipulator 6 certainly to installation site, control detent mechanism 4
Dynamic clamping end cap 12 is packed into the end of rotor 11 and control rotor adjustment mechanism 5 adjust rotor 11 to 10 centering of stator with
Just end cap 12 is fitted into stator 10.
Further, with reference to Fig. 7, control system includes general control system 700 and the dress being connected with general control system 700
It is controlled with island control system 701, detent mechanism control system 702, rotor adjustment mechanism control system 703 and clamping manipulator and is
System 704, motor model identifying system 705 and end cap management system 706.
Assembling island control system 701 starts to carry the pallet 3 of stator 10 for control assembling island 2.Localization machine
Structure control system 702 is used to that detent mechanism 4 to be controlled to position the pallet 3 for sliding into installation site.General control system 700 is used
Rotor adjustment mechanism control is delivered separately in the model for judging the motor 1 into assembling island 2, and by corresponding execution parameter information
System 703 and clamping manipulator control system 704 processed.Rotor adjustment mechanism control system 703 is used to perform ginseng according to corresponding
Number information control rotor adjustment mechanism 5, which is adjusted the rotor 11 for being packed into stator 10, overlaps its center and 10 center of stator.
Clamping manipulator control system 704 be used for identify end cap 12 model and according to it is corresponding execution parameter information by with motor 1
The corresponding clamping of end cap 12 of model is packed into the end of rotor 11.
The control system of the present invention further includes the motor model identifying system 705 being connected with general control system 700.Motor-type
Number identifying system 705 includes the erasable RF identification chip being arranged on pallet 3 and is arranged at penetrating under assembling island 2
Frequency identification device.The model of motor to be assembled is inputted to erasable RF identification chip at the first road station of assembling,
Rfid device under assembling island 2 can read the model of motor in RF identification chip, and the type information is transmitted to always
Control system 700.Or motor model identifying system 705 can also be included in the corresponding motor model of setting on pallet 3 or motor
Quick Response Code and be arranged at assembling island 2 fill end cap process at two-dimension code recognition device, identified by two-dimension code recognition device
General control system 700 is transmitted on the pallet 3 after the model of motor stator, two ways can realize the automatic knowledge of motor model
Not, and pass to general control system 700 and stored and judged.
The control system of the present invention further includes the end cap management system 706 being connected with general control system 700.It holds before assembly
Lid is placed in by dress end cap process, and the information of each end cap manages system 706 by end cap and inputs, and end cap management system 706 is used
The routing information moved is needed, and these information are made in the record model of end cap, the location information of end cap, clamping manipulator 6
General control system 700 is passed to for execution parameter information corresponding with clamping manipulator control system 704 to store.
The motor of each model need to mix up the location parameter of rotor adjustment mechanism 5 in advance before end cap process is filled, including adjusting
Section supporting block 50 along the distance parameter moved parallel to the axial first direction of rotor 11, for adjusting supporting block 50 along height side
Join to mobile distance parameter and for adjusting the distance that supporting block 50 is moved along the second direction parallel to 11 radial direction of rotor
Number can make rotor and stator realize centering after these parameter adjustments are good, be controlled using these parameters as with rotor adjustment mechanism
The corresponding parameter information that performs of system 703 is stored in general control system 700, and next time is that the model system directly invokes.
For the motor of each specification before end cap process is filled, the associated mechanisms of rotor adjustment mechanism 5 need Aligning control (being zeroed).The present invention
The electric motor end cap automatic installation apparatus for island assembly line, install automatically the process of end cap 12 approximately as：
The pallet 3 of 1 stator 10 of motor is being carried into behind assembling island 2, general control system 700 is to assembling island control system
701 send instruction, and the assembling control assembling of island control system 701 island 2 starts to carry the pallet 3 of stator 10.
Installation site is slid into the drive lower tray 3 of idler wheel, at this point, general control system 700 controls system to detent mechanism
System 702 sends instruction, and detent mechanism control system 702 controls detent mechanism 4 to carry out secondary positioning to pallet 3.Specifically, position
Mechanism control system 702 controls the first elevating mechanism 42 to start, and top plate 41 is promoted to move upwards so that the first positioning region 43 and support
The secondary positioning of pallet 3 is realized in the 3rd positioning region 33 cooperation of 3 bottom of disk.
Then, motor model identifying system 705 identifies the model of motor and passes to general control system 700, master control system
It unites the models of 700 automatic decision motors 1, and the corresponding parameter information that performs of motor 1 is delivered separately to rotor adjustment mechanism control
System 703 and clamping manipulator control system 704 processed.
Clamping manipulator control system 704 controls clamping manipulator 6 to clamp the end cap 12 for answering model with 1 model of motor automatically
It is packed into the end of rotor 11.Rotor adjustment mechanism control system 703 is according to corresponding execution parameter information control rotor adjustment machine
Structure 5 is adjusted the both ends of rotor 11 so that rotor 11 and 10 centering of stator, in order to which end cap 12 is fitted into stator 10.Tool
Body, by starting at least one in the first driving mechanism 512, the second elevating mechanism 52 and second driving mechanism 532 adjust
The position of supporting block 50, so as to adjust rotor 11 in the horizontal direction and/or vertical height direction movement so that rotor 11 and stator
The certain horizontal and vertical gap of 10 hanging holdings, so as to ensure that end cap 12 can be smoothly fitted into stator 10.
The full-automatic installation of the achievable end cap 12 of the present invention, without manual adjusting operation, high degree of automation saves people
Power can greatly improve efficiency.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of electric motor end cap automatic installation apparatus for island assembly line, which is characterized in that including：
It assembles island (2), for slidably supported pallet (3), assembling island (2) has the installation position for end cap (12) installation operation
It puts；
Pallet (3), for carrying the stator of motor (1) (10)；
Detent mechanism (4), for connecting the pallet (3) with assembling island (2) so that the pallet (3) is positioned at the peace
Holding position；
Rotor adjustment mechanism (5) is arranged at by the installation site of assembling island (2), for being inserted into the stator
(10) rotor (11) be supported and adjust the rotor (11) to the stator (10) centering；
Clamping manipulator (6), it is other positioned at the rotor adjustment mechanism (5), it is packed into the rotor (11) for clamping end cap (12)
End；
Control system, for assembling island (2) to be controlled to carry the pallet (3) of stator (10) and pallet (3) is slid into institute
State installation site, the pallet (3) for carrying stator (10) is positioned at the installation site, control by control detent mechanism (4)
Clamping manipulator (6) processed clamps end cap (12) and is packed into the end of the rotor (11) and the control rotor adjustment machine automatically
Structure (5) adjusts the rotor (11) extremely with the stator (10) centering so that end cap (12) is fitted into stator (10).
2. the electric motor end cap automatic installation apparatus according to claim 1 for island assembly line, which is characterized in that
Assembling island (2) includes supporting beam (20) and a pair of of the roller group (21) being fixed in the supporting beam (20), described
Panel (22) is covered in roller group (21), the back segment of the panel (22) offers the notch appeared for the supporting beam (20)
(23), the installation site is located at the notch (23).
3. the electric motor end cap automatic installation apparatus according to claim 2 for island assembly line, which is characterized in that
The detent mechanism (4) is arranged at the notch (23), including bottom plate (40), top plate (41) and the first elevating mechanism
(42), the bottom plate (40) is fixed in the supporting beam (20), and the fixing end of first elevating mechanism (42) is connected to institute
Bottom plate (40) is stated, the telescopic end support of first elevating mechanism (42) is connected to the top plate (41), the top plate (41)
Upper surface is provided with the first positioning region (43)；
The pallet (3) includes body (30), the slide plate (31) for being arranged at body (30) two bottom sides, and the slide plate (31) is by institute
State that roller group (21) is slidably supported, the upper surface of the body (30) is provided with to fix the second positioning of the stator (10)
Portion (32), body (30) bottom are provided with the 3rd positioning region (33) between two slide plates (31)；
First positioning region (43) when first elevating mechanism (42) drives the top plate (41) to move upwards with it is described
3rd positioning region (33) corresponding matching is fixed.
4. the electric motor end cap automatic installation apparatus according to claim 3 for island assembly line, which is characterized in that
First positioning region (43) includes being arranged at the taper pin of the top plate (41) upper surface；
3rd positioning region (33) includes being opened in the location hole of the body (30) bottom；
The taper pin corresponds to when first elevating mechanism (42) drives the top plate (41) to move upwards and is inserted into the positioning
Hole.
5. the electric motor end cap automatic installation apparatus according to claim 3 for island assembly line, which is characterized in that
The detent mechanism (4) further includes the lead (44) being arranged between the top plate (41) and the bottom plate (40), institute
The bottom plate (40) is fixed in the one end for stating lead (44), and the other end of the lead (44) is actively located in the top plate
(41)。
6. the electric motor end cap automatic installation apparatus according to claim 3 for island assembly line, which is characterized in that
First elevating mechanism (42) is any one of air lifter, electric lifting mechanism, hydraulicefficiency elevation structure.
7. the electric motor end cap automatic installation apparatus according to claim 1 for island assembly line, which is characterized in that
The rotor adjustment mechanism (5) include be used to support the rotor (11) end supporting block (50), for adjusting
It states the first level adjustment mechanism (51) moved parallel to the first direction of the rotor (11) axial direction on supporting block (50) edge, be used for
Adjust the second elevating mechanism (52) that the supporting block (50) moves along short transverse and for adjusting the supporting block (50)
The second horizontal adjusting mechanism (53) moved along the second direction parallel to the rotor (11) radial direction.
8. the electric motor end cap automatic installation apparatus according to claim 7 for island assembly line, which is characterized in that
The first level adjustment mechanism (51) includes pedestal (510), the first guide rail mechanism (511), the first driving mechanism (512)
And first platform (513), first guide rail mechanism (511) are arranged on the pedestal (510), first platform
(513) it is slidably connected to first guide rail mechanism (511), first driving mechanism (512) is described first flat for driving
Platform (513) moves horizontally in said first direction along first guide rail mechanism (511)；
Second elevating mechanism (52) is fixed on first platform (513), fixed on second elevating mechanism (52)
There is the second platform (520), second elevating mechanism (52) drives second platform (520) to be moved along short transverse；
Second horizontal adjusting mechanism (53) includes the second guide rail mechanism (531), the second driving mechanism (532) and with the 3
Platform (533), second guide rail mechanism (531) are arranged on second platform (520), and the 3rd platform (533) is sliding
Dynamic to be connected to second guide rail mechanism (531), second driving mechanism (532) is used to drive the 3rd platform (533)
It is moved horizontally in this second direction along second guide rail mechanism (531)；
The supporting block (50) is fixedly connected on the 3rd platform (533).
9. the electric motor end cap automatic installation apparatus according to claim 1 for island assembly line, which is characterized in that
The installation site both sides of assembling island (2) are respectively arranged with a rotor adjustment mechanism (5)；
A clamping manipulator (6) is provided with by each rotor adjustment mechanism (5).
10. the electric motor end cap automatic installation apparatus according to claim 1 for island assembly line, which is characterized in that institute
Stating control system includes general control system (700) and the assembling island control system being connected with the general control system (700)
(701), detent mechanism control system (702), rotor adjustment mechanism control system (703), clamping manipulator control system
(704), motor model identifying system (705) and end cap management system (706),
The assembling island control system (701) starts to accept the pallet for carrying stator (10) for control assembling island (2)
(3)；
The detent mechanism control system (702) is used for the support for controlling the detent mechanism (4) to sliding into the installation site
Disk (3) is positioned；
The motor model identifying system (705) is for reading the model of the motor into assembling island (2), and by corresponding model
Information passes to the general control system (700)；
The end cap management system (706) is used to record the model of end cap and location information, clamping manipulator (6) needs move
Routing information, and corresponding information is passed into the general control system (700)；
The general control system (700) is held for judging the model of the motor (1) into assembling island (2) by corresponding
Row parameter information is delivered separately to the rotor adjustment mechanism control system (703) and the clamping manipulator control system
(704)；
The rotor adjustment mechanism control system (703) is used to according to corresponding execution parameter information the rotor be controlled to adjust machine
Structure (5), which is adjusted the rotor (11) for being packed into stator (10), overlaps its center and the stator (10) center；
The clamping manipulator control system (704) is used to identify the model of end cap (12) and according to corresponding execution parameter information
End cap (12) corresponding with the model of the motor (1) is clamped into the end for being packed into the rotor (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810100670.9A CN108098337B (en) | 2018-02-01 | 2018-02-01 | Automatic motor end cover mounting device for island assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810100670.9A CN108098337B (en) | 2018-02-01 | 2018-02-01 | Automatic motor end cover mounting device for island assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108098337A true CN108098337A (en) | 2018-06-01 |
| CN108098337B CN108098337B (en) | 2024-04-09 |
Family
ID=62221594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810100670.9A Active CN108098337B (en) | 2018-02-01 | 2018-02-01 | Automatic motor end cover mounting device for island assembly line |
Country Status (1)
| Country | Link |
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| CN (1) | CN108098337B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117399968A (en) * | 2023-09-22 | 2024-01-16 | 广联航空工业股份有限公司 | Automatic motor production line and motor assembly method |
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| EP0497153A1 (en) * | 1991-02-01 | 1992-08-05 | MEISHO FASCOM Co., Ltd. | Work station device for automatic assembly, assembly line and circular-type work station device for automatic assembly |
| MY102645A (en) * | 1987-11-19 | 1992-08-17 | Sony Corp | Automatic assembly apparatus. |
| JP2009238823A (en) * | 2008-03-26 | 2009-10-15 | Hitachi High-Tech Instruments Co Ltd | Electronic component mounting device |
| CN107309629A (en) * | 2017-08-15 | 2017-11-03 | 安徽航大智能科技有限公司 | A kind of New energy automobile motor assembly line pallet is special to lift positioning carrier |
| CN207942174U (en) * | 2018-02-01 | 2018-10-09 | 中机国际工程设计研究院有限责任公司 | Electric motor end cap automatic installation apparatus for island assembly line |
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2018
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| Publication number | Priority date | Publication date | Assignee | Title |
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| MY102645A (en) * | 1987-11-19 | 1992-08-17 | Sony Corp | Automatic assembly apparatus. |
| EP0497153A1 (en) * | 1991-02-01 | 1992-08-05 | MEISHO FASCOM Co., Ltd. | Work station device for automatic assembly, assembly line and circular-type work station device for automatic assembly |
| JP2009238823A (en) * | 2008-03-26 | 2009-10-15 | Hitachi High-Tech Instruments Co Ltd | Electronic component mounting device |
| CN107309629A (en) * | 2017-08-15 | 2017-11-03 | 安徽航大智能科技有限公司 | A kind of New energy automobile motor assembly line pallet is special to lift positioning carrier |
| CN207942174U (en) * | 2018-02-01 | 2018-10-09 | 中机国际工程设计研究院有限责任公司 | Electric motor end cap automatic installation apparatus for island assembly line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117399968A (en) * | 2023-09-22 | 2024-01-16 | 广联航空工业股份有限公司 | Automatic motor production line and motor assembly method |
| CN117399968B (en) * | 2023-09-22 | 2024-04-02 | 广联航空工业股份有限公司 | Automatic motor production line and motor assembly method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108098337B (en) | 2024-04-09 |
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