CN108098299A - A kind of tape splicing method of nickel foam - Google Patents
A kind of tape splicing method of nickel foam Download PDFInfo
- Publication number
- CN108098299A CN108098299A CN201711366122.2A CN201711366122A CN108098299A CN 108098299 A CN108098299 A CN 108098299A CN 201711366122 A CN201711366122 A CN 201711366122A CN 108098299 A CN108098299 A CN 108098299A
- Authority
- CN
- China
- Prior art keywords
- nickel foam
- tape splicing
- crimping
- heat
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
The present invention provides a kind of tape splicing methods of nickel foam, and the marginal portion of the nickel foam after unreeling is overlapped, is connected by crimp together, is then heat-treated, finally wound;The pressure of the crimping is >=15KgN, and crimping width is 15~25mm, and crimping length is wide with nickel foam product, and wherein the aperture of nickel foam product is 80 130PPI, 150 1000g/m of surface density2, 1.0~2.5mm of thickness, porosity of=90%, crimping mode includes view picture crimping and interval crimps.The tape splicing method of the present invention reduces personnel's time and preparation and daily auxiliary tool management work, greatly reduces workload without aiding in the coarse ribbon of soft surface;Tape splicing flow avoids another extremely heat treatment fire door and waits tape splicing, eliminate the stand-by period of operation, greatly improve work efficiency to be heat-treated after first progress tape splicing simultaneously.
Description
Technical field
The invention belongs to the Field of Heat-treatment of nickel foam, and in particular to a kind of tape splicing method of nickel foam.
Background technology
Continuous band-shaped foam method for preparing nickel includes conducting, plating, sintering, finished product four master operations of cutting, wherein
Sintering circuit produces one of critical process for nickel foam, and sintering process control directly affects nickel foam quality.In continuous band-shaped bubble
It must cause general tape splicing material all by 800~1000 DEG C of high-temperature oxydations and reduction treatment in foam nickel sintering circuit production process
Can not it is harsh herein in the case of use;So sintering circuit in process of production need be between human assistance be rolled up after heat treatment
It connects ability performance and realizes continuous production.
Existing volume indirect belt mode is taken after sintering is heat-treated, using auxiliary coarse ribbon (e.g., the cotton of soft surface
Cloth, sponge) be bonded in volume two between realize product connection, this operation takes manually more people assist to complete.
Since sintering heat treatment process needs 800~1000 DEG C of high-temperature process, and it is currently used for connecting between cheap ribbon
Soft material can not all resist oxidation and reduction reaction at these elevated temperatures;And the soft material price that can resist such high temperature is held high
It is expensive.
Using during switching tape splicing operating process between the volume of sintering production several operating personnel is needed to assist ability complete now
Into, and specific purpose tool need be prepared and waited in advance;Since product is just in continuous operation during tape splicing, when being operated to operating personnel
Between all there are certain requirements with proficiency.Because existing operation restrictive condition is more, as gone wrong in a certain respect all in operating process
Product direct losses or continuous flow procedure may be caused to interrupt.
The content of the invention
The technical problem to be solved in the present invention is to provide the tape splicing methods of a kind of good economy performance, time saving and energy saving nickel foam.
Present disclosure includes the following steps:
The marginal portion of nickel foam after unreeling is overlapped, is connected by crimp together, is then heat-treated, finally
Winding;The pressure of the crimping is >=15KgN, and crimping width is 15~25mm.
The aperture of the nickel foam product is 80-130PPI, surface density 150-1000g/m2, 1.0~2.5mm of thickness, hole
Gap rate >=90%.
The view picture thickness of the lap is less than the sum of nickel foam product thicknesses of volume two.
The local thickness of the lap is less than the sum of nickel foam product thicknesses of volume two.
The local shape is circular, square and diamond shape one or more.
Beneficial effects of the present invention are:
1. the tape splicing flow of the present invention is heat-treated first to carry out tape splicing, band is followed by with traditional heat treatment afterwards
Flow is compared, and the present invention carries out tape splicing when unreeling and replacing and switch between product is rolled up, and is avoided another extremely heat treatment fire door and is waited
Tape splicing eliminates the stand-by period of operation, improves work efficiency.
2. the tape splicing mode of the present invention, without aiding in attachment between volume, reduce time and preparation and
Daily auxiliary tool management work reduces workload, and then substantially reduces cost.
Description of the drawings
Fig. 1 is the schematic diagram after the crimping of the view picture crimping of the present invention.
Fig. 2 is the schematic diagram after the crimping of the interval crimping of the present invention.
Fig. 3 is the schematic diagram before the crimping of the present invention.
Fig. 4 is the schematic diagram before the crimping of traditional tape splicing mode by auxiliary attachment connection.
Fig. 5 is the front and rear effect diagram of tape splicing method using the present invention heat treatment, before (a) heat treatment, (b) heat treatment
Afterwards.
1 nickel foam volume, one, 2 auxiliary attachment, 3 nickel foams volume two in the figure.
Specific embodiment
Embodiment 1
The marginal portion of nickel foam after unreeling is overlapped, is connected by crimp together, is then heat-treated, finally
Winding;The pressure of the crimping is >=15KgN, and crimping width is 15~25mm, and crimping length is wide with nickel foam product.
The aperture of the nickel foam product is 80-130PPI, surface density 150-1000g/m2, 1.0~2.5mm of thickness, hole
Gap rate >=90%.
Crimping mode is that will partly overlap between the nickel foam products opened of tiling of volume 2, and length of overlapped part is 15~25mm.
The view picture thickness of the lap is less than the sum of product thicknesses of volume 2, and this crimping mode crimps for view picture, sees figure
1。
Gained tape splicing product is subjected to tensile strength and flexible test, test method are as follows:
The test of endwise tensile strength:Tape splicing product is longitudinally stretched with puller system, pulling force during record fracture, with disconnected
The ratio of the length of pulling force numerical value and cross section when splitting is as endwise tensile strength;
The test of transverse tensile strength:Tape splicing product is transversely stretched with puller system, pulling force during record fracture, with disconnected
The ratio of the length of pulling force numerical value and cross section when splitting is as transverse tensile strength;
Flexible test:It is enclosed with the stainless steel bar winding tape splicing product one of a diameter of 10mm, does not crack once, to open
It winds again, repeats aforesaid operations, the flexibility of nickel foam is represented with the number wound until cracking.
Test result is shown in Table 1.
Record this process unreels operating time, stand-by period, wind-up operation time, the results are shown in Table 2.
Embodiment 2
The marginal portion of nickel foam after unreeling is overlapped, is connected by crimp together, is then heat-treated, finally
Winding;The crimping pressure is >=15KgN, and crimping width is 15~25mm, and crimping length is wide with nickel foam product.
The aperture of the nickel foam product is 80-130PPI, surface density 150-1000g/m2, 1.0~2.5mm of thickness, hole
Gap rate >=90%.
Crimping mode is that will partly overlap between the nickel foam products opened of tiling of volume 2, and length of overlapped part is 15~25mm.
The local thickness of the lap is less than the sum of product thicknesses of volume 2, and this crimping mode crimps for interval, described
Local shape is preferably circular, square and diamond shape one or more, sees Fig. 2.
The test method of gained tape splicing product the results are shown in Table 1 with embodiment 1.
Comparative example 1
Nickel foam after unreeling first is heat-treated, then its marginal portion is overlapped, is connected by crimp together, most
After wind;The pressure of the crimping is >=15KgN, and crimping width is 15~25mm, and crimping length is wide with nickel foam product.
The base material and crimping mode of the nickel foam product are the same as embodiment 1.
The test method of gained tape splicing product the results are shown in Table 1 with embodiment 1.
The test result of 1 embodiment of table and comparative example compares chart
As it can be seen from table 12 tape splicing method using the present invention of embodiment 1 and embodiment, and carried out after using first tape splicing
The tape splicing flow of heat treatment, compared with comparative example 1 used by tape splicing method, the tensile strength of obtained tape splicing product and soft
The effect of toughness is good.
Comparative example 2
The tape splicing flow of nickel foam product and selecting with embodiment 1 for base material.
Crimping mode is that auxiliary attachment (such as cotton, sponge) is used to realize product connection between being bonded in volume two.
Record this process unreels operating time, stand-by period, wind-up operation time, the results are shown in Table 2.
Comparative example 3
Nickel foam after unreeling first is heat-treated, then its marginal portion is overlapped, is connected by crimp together, most
After wind;The pressure of the crimping is >=15KgN, and crimping width is 15~25mm, and crimping length is wide with nickel foam product.
The base material of the nickel foam product selectes same embodiment 1.
Crimping mode is that auxiliary attachment (such as cotton, sponge) is used to realize product connection between being bonded in volume two.
Record this process unreels operating time, stand-by period, wind-up operation time, the results are shown in Table 2.
The operation of 2 tape splicing of table takes contrast table
From table 2 it can be seen that 1 tape splicing method using the present invention of embodiment, and be heat-treated after the first tape splicing of use
Tape splicing flow, compared with comparative example 2~3 used by it is traditional by auxiliary attachment tape splicing method and first be heat-treated after
The tape splicing flow of tape splicing substantially reduces tape splicing and expends man-hour.
Claims (5)
1. a kind of tape splicing method of nickel foam, which is characterized in that the marginal portion of the nickel foam after unreeling is overlapped, passes through crimping
It links together, is then heat-treated, finally wound;The pressure of the crimping is >=15KgN, crimping width for 15~
25mm。
2. the tape splicing method of nickel foam as described in claim 1, which is characterized in that the aperture of the nickel foam product is 80-
130PPI, surface density 150-1000g/m2, 1.0~2.5mm of thickness, porosity of=90%.
3. the tape splicing method of nickel foam as claimed in claim 1 or 2, which is characterized in that the view picture thickness of the lap
The sum of less than volume two nickel foam product thicknesses.
4. the tape splicing method of nickel foam as claimed in claim 1 or 2, which is characterized in that the local thickness of the lap
The sum of less than volume two nickel foam product thicknesses.
5. the tape splicing method of nickel foam as claimed in claim 4, which is characterized in that the local shape is circular, square
With the one or more of diamond shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711366122.2A CN108098299A (en) | 2017-12-18 | 2017-12-18 | A kind of tape splicing method of nickel foam |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711366122.2A CN108098299A (en) | 2017-12-18 | 2017-12-18 | A kind of tape splicing method of nickel foam |
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CN108098299A true CN108098299A (en) | 2018-06-01 |
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CN201711366122.2A Pending CN108098299A (en) | 2017-12-18 | 2017-12-18 | A kind of tape splicing method of nickel foam |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201506648U (en) * | 2009-09-22 | 2010-06-16 | 菏泽天宇科技开发有限责任公司 | Continuous automatic winding and unwinding device of flexible belts |
CN201792102U (en) * | 2010-09-16 | 2011-04-13 | 常德力元新材料有限责任公司 | Tool for crimping operation of end part of porous metal strip |
CN102280644A (en) * | 2010-06-11 | 2011-12-14 | 深圳市格瑞普电池有限公司 | Jointing method for foamed nickel used in nickel-metal hydride battery |
CN103224156A (en) * | 2013-05-25 | 2013-07-31 | 昆明鼎承科技有限公司 | Strip direct splicing device |
CN204588214U (en) * | 2015-02-05 | 2015-08-26 | 湖州太德汇印刷器材有限公司 | Feeding device on aluminum plate product line |
-
2017
- 2017-12-18 CN CN201711366122.2A patent/CN108098299A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201506648U (en) * | 2009-09-22 | 2010-06-16 | 菏泽天宇科技开发有限责任公司 | Continuous automatic winding and unwinding device of flexible belts |
CN102280644A (en) * | 2010-06-11 | 2011-12-14 | 深圳市格瑞普电池有限公司 | Jointing method for foamed nickel used in nickel-metal hydride battery |
CN201792102U (en) * | 2010-09-16 | 2011-04-13 | 常德力元新材料有限责任公司 | Tool for crimping operation of end part of porous metal strip |
CN103224156A (en) * | 2013-05-25 | 2013-07-31 | 昆明鼎承科技有限公司 | Strip direct splicing device |
CN204588214U (en) * | 2015-02-05 | 2015-08-26 | 湖州太德汇印刷器材有限公司 | Feeding device on aluminum plate product line |
Non-Patent Citations (1)
Title |
---|
萧今声: "《2005年中国首届国际铜板带研讨会文集》", 30 September 2005 * |
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Application publication date: 20180601 |
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