CN207327802U - A kind of multidirectional high-performance fiber prepreg continuous laminating device - Google Patents
A kind of multidirectional high-performance fiber prepreg continuous laminating device Download PDFInfo
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- CN207327802U CN207327802U CN201721152817.6U CN201721152817U CN207327802U CN 207327802 U CN207327802 U CN 207327802U CN 201721152817 U CN201721152817 U CN 201721152817U CN 207327802 U CN207327802 U CN 207327802U
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- fiber prepreg
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Abstract
The utility model discloses a kind of multidirectional high-performance fiber prepreg continuous laminating device, including lamination hybrid system, multiple unwinding systems, multiple roll hardened system, multiple chill roll and winding and auxiliary system；By setting a multiple unwinding systems with certain angle to carry out the multi-direction laminated production for arranging prepreg respectively in lamination hybrid system multiple directions, it need not be fed by manually placing, it is simple to operate, realize automatic continuous production, improve production efficiency, reduce defective products rate probability of happening, human error is reduced, while effectively reduces cost of labor, improves laminate quality, it is extensive suitable for large-scale industrial production, application prospect.
Description
Technical field
It the utility model is related to prepreg pressure device field, more particularly to a kind of multidirectional high-performance fiber prepreg is continuous
Laminater.
Background technology
With the development of synthetic fibers technology, the bullet resistant material that high performance composites make increasingly is subject to market
Extensive use.To meet different requirement of shelter, the composite construction and complex method of high performance composites are all different.Its
In, high-performance fiber is unidirectional arranged in parallel and is bonded with thermoplastic resin, then through 0 °/90 ° it is orthogonal it is laminated form without latitude
Cloth has excellent ballistic performance due to architectural feature.The shellproof principle of laminated cloth mainly includes：Fiber ductile fracture consumes energy；It is fine
Dimension is extracted with resin to consume energy；The stress wave of fiber quickly transmits；The energy consumption of splitting.
The production procedure of laminated cloth mainly includes：(1) high-performance fiber enters leaching by putting guide frame, collection filament plate, sub-wire device
Glue groove, release carrier by deflector roll with the fiber filament after impregnation after dandy roll is bonded, into baking oven, after drying, by cold
But roller, coiler, on tinuous production, winding obtains unidirectional fiber prepregs；(2) by volume two and above unidirectional pre-immersion material point
It is not placed on the Compound Fabric production line for the arrangement that is orthogonal, removes separated type material after stripped device respectively.Will just by deflector roll
Hand over to the unidirectional pre-immersion material of two layers of no-off material draw to composite platform, by modes such as hot pressing, rolling, by it is orthogonal to
Two layers of unidirectional prepreg is pressed into Compound Fabric, then by the deflector roll such as cooling down, winding, and winding is orthogonal Compound Fabric.
And the orthogonal arrangement Compound Fabric production line in above-mentioned technological process relies primarily on and manually places laminated cloth, it is impossible to realize
Continuous production, causes production efficiency relatively low.
To production huge efficiency will be brought to improve if the equipment for having a kind of automation higher can solve the above problems, people
Work cost is minimized.
Utility model content
Purpose of utility model：In order to solve the problems of prior art, the utility model provides a kind of company of realization
Continuous production, the degree of automation is high, reduces cost of labor, improves production efficiency, lamination is good, the multidirectional high-performance of simple operation
Fiber prepreg material continuous laminating device.
Technical solution：To reach above-mentioned purpose, the utility model can adopt the following technical scheme that：A kind of multidirectional high-performance is fine
Tie up prepreg continuous laminating device, including lamination hybrid system, multiple unwinding systems, multiple roll hardened system, multiple chill roll with
And winding and auxiliary system；The multiple unwinding system connects and is positioned over the lamination hybrid system multiple directions, institute respectively
It is no more than 90 ° to state the angle between two neighboring unwinding system；The lamination hybrid system back segment is connected with turn described more
Roller hardened system, the multiple chill roll and the winding and auxiliary system；
The lamination hybrid system includes lamination compound platform, corresponds to the more of equidirectional connection respectively at multiple unwinding systems
A deflector roll, draws prepreg that corresponding unwinding system unreels to the lamination compound platform；It is described on the lamination compound platform
The intersection of multiple deflector rolls is respectively equipped with laminate and lower floor's pressing plate up and down.
Further, the multiple unwinding system is 2, is respectively the first unwinding system and the second unwinding system；Institute
It is 45 ° -90 ° to state the angle between the first unwinding system and second unwinding system；
The multiple deflector roll is the first deflector roll connected in the same direction respectively at the first unwinding system, in the same direction with the second unwinding system
Second deflector roll of connection, first deflector roll and the second deflector roll draw first unwinding system and the second unwinding system respectively to be put
The prepreg of volume is to the lamination compound platform.
In order to which carrying out of more automating unreels operation, while production error is reduced, first unwinding system includes first
Unreel device, the first automatic disconnecting device, the first separated type material is peeled off and retracting device；Second unwinding system is put including second
Roll up device, the second automatic disconnecting device, the second separated type material is peeled off and retracting device.
Further, described first device is unreeled as 1；Described second unreels device as 1-3.
It is more highly preferred to, first automatic disconnecting device and second automatic disconnecting device are no more than for cutting speed
One kind in the device for thermally cutting of 3s, laser cutting device, mechanical severing device.
The adhesion of prepreg when being laminated in order to prevent, the upper laminate and the opposite surfacing of lower floor's pressing plate
Degree is not less than 0.1mm；And it is inlaid with polyfluortetraethylene plate.
To prevent the prepreg adhesion in multiple roll reinforcing process, the multiple roll hardened system surface is equipped with anti-stick coating.
Be more highly preferred to, it is described winding and auxiliary system include cutter, leftover pieces automatic collector, correction and meter counter with
And wrap-up.
Further, the cutter is one kind in hot knife, mechanical cutter.
Beneficial effect：A kind of multidirectional high-performance fiber prepreg continuous laminating device disclosed in the utility model, including
It is laminated hybrid system, multiple unwinding systems, multiple roll hardened system, multiple chill roll and winding and auxiliary system；By in layer
Pressure hybrid system multiple directions set a multiple unwinding systems with certain angle to carry out multi-direction arrangement prepreg respectively
Laminated production, it is simple to operate without feeding by manually placing, realize automatic continuous production, improve production
Efficiency, reduces defective products rate probability of happening, reduces human error, while effectively reduces cost of labor, improves laminate quality, is applicable in
It is extensive in large-scale industrial production, application prospect.
Brief description of the drawings
Fig. 1 is a kind of structural representation of multidirectional high-performance fiber prepreg continuous laminating device of the utility model embodiment 1
Figure.
Embodiment
With reference to the accompanying drawings and detailed description, the utility model is furtherd elucidate, it should be understood that following specific embodiment parties
Formula is merely to illustrate the utility model rather than limitation the scope of the utility model, after the utility model has been read, this
Modification of the field technology personnel to the various equivalent forms of the utility model falls within what the application appended claims were limited
Scope.
Embodiment 1：
Refering to Figure 1, a kind of multidirectional high-performance fiber prepreg continuous laminating device, including lamination hybrid system 1,
Two unwinding systems：First unwinding system 2, the second unwinding system 3；Multiple roll hardened system 4, multiple chill roll 5 and winding and
Auxiliary system 6；First unwinding system 2 is connected and the lamination hybrid system 1 two respectively with second unwinding system 3
Direction, the angle between first unwinding system 2 and second unwinding system 3 are 90 °；It is described lamination hybrid system 1 it
The multiple roll hardened system 4, the multiple roll hardened system 4 are equipped with afterwards is connected with the multiple chill roll 5, the multiple cooling again
Roller 5 is last to be connected with the winding and auxiliary system 6 again.
The lamination hybrid system 1 includes lamination compound platform 11, the first deflector roll 12 and the second deflector roll 13, and described first
Deflector roll 12 is connected in the same direction with first unwinding system 2, the prepreg that traction first unwinding system 2 unreels to the layer
Press compound platform 11；Second deflector roll 13 is connected in the same direction with second unwinding system 3, draws second unwinding system
3 prepregs unreeled are laminated compound platform 11 to described.
The intersection of first deflector roll 12 and second deflector roll 13 sets respectively up and down on the lamination compound platform 11
There are upper laminate and lower floor's pressing plate, for being drawn two unwinding systems to the lamination compound platform 11 by two deflector rolls
Prepreg lamination treatment.The adhesion of prepreg, the upper laminate and lower floor's pressing plate phase when being laminated in order to prevent
To surface smoothness be not less than 0.1mm；And it is inlaid with polyfluortetraethylene plate.
In order to which carrying out of more automating unreels operation, while production error is reduced, first unwinding system 2 includes first
Unreel device 21, the first automatic disconnecting device, the first separated type material is peeled off and retracting device；Second unwinding system 3 includes the
Two unreel device 31, the second automatic disconnecting device, the second separated type material is peeled off and retracting device.Wherein, described first device 21 is unreeled
For 1；Described second unreels device 31 as 3.
Wherein first, which unreels device 21 and second, unreels device 31 and is used for prepreg and unreeling, and the first separated type material is peeled off and recycling
Device and the second separated type material are peeled off and retracting device is removed for the stripping of separated type material on prepreg.
In addition, first automatic disconnecting device and second automatic disconnecting device are no more than the heat of 3s for cutting speed
One kind in cutter device, laser cutting device, mechanical severing device, preferably laser cutting device；Cutting for prepreg
Work.
To prevent the prepreg adhesion in multiple roll reinforcing process, 4 surface of multiple roll hardened system is equipped with anti-stick coating.
In addition, the winding and auxiliary system 5 include cutter, leftover pieces automatic collector, correction and meter counter and receipts
Winding apparatus；The cutter is hot knife, one kind in mechanical cutter.
Operation principle：
First unwinding system 2 the first prepreg of progress is unreeled to Compound Fabric production line, by the first separated type material
After stripping and retracting device carry out the stripping removal of separated type material, through the first deflector roll 12 traction to the layer being laminated in hybrid system 1
Press compound platform 11；
The second unwinding system 2 second of the prepreg of progress placed with the first unwinding system 1 in 90 ° of directions is unreeled to multiple
Close on cloth production line, after the second separated type material is peeled off and retracting device carries out the stripping removal of separated type material, led through second
Lamination compound platform 11 in the traction of roller 13 to lamination hybrid system 1；
The upper laminate and lower floor's pressing plate pair for 13 intersection of the first deflector roll 12 and the second deflector roll being laminated on compound platform 11
The lamination that the prepreg that two unwinding systems are unreeled and come through two deflector roll tractions carries out hot pressing is compound；Again through multiple roll hardened system
4 carry out consolidation process, then carry out cooling treatment through multiple chill roll 5, are most carried out afterwards through the winding and auxiliary system 6 at winding
Reason, winds the Compound Fabric finished product that is orthogonal；Winding and auxiliary system 6 carry out winding processing by cutter and wrap-up, pass through
Leftover pieces automatic collector collects the unnecessary leftover pieces that cutter is cut, and the receipts of finished product Compound Fabric are carried out by correction and meter counter
Roll up direction controlling and length control.
Embodiment 2：
A kind of multidirectional high-performance fiber prepreg continuous laminating device, embodiment is substantially same as Example 1, wherein institute
State the first unwinding system 2 and second unwinding system 3 be connected respectively with lamination 1 both direction of hybrid system, described the
Angle between one unwinding system 2 and second unwinding system 3 is 60 °.
Its operation principle is same as Example 1.
A kind of multidirectional high-performance fiber prepreg continuous laminating device disclosed in the utility model, is carrying out multiple directions
Prepreg compound tense, it is simple to operate without being fed by manually placement, realize automatic continuous production, improve production effect
Rate, reduces defective products rate probability of happening, reduces human error, while effectively reduces cost of labor, improves laminate quality, is suitable for
Large-scale industrial production, application prospect are extensive.
Claims (9)
1. a kind of multidirectional high-performance fiber prepreg continuous laminating device, it is characterised in that including being laminated hybrid system（1）, it is multiple
Unwinding system, multiple roll hardened system（4）, multiple chill roll（5）And winding and auxiliary system（6）；The multiple unwinding system
Connect respectively and be positioned over the lamination hybrid system（1）Multiple directions, the angle between the two neighboring unwinding system are
No more than 90 °；The lamination hybrid system（1）Back segment is connected with the multiple roll hardened system in turn（4）, the multiple chill roll
（5）And the winding and auxiliary system（6）；
The lamination hybrid system（1）Including being laminated compound platform（11）, respectively at multiple unwinding systems correspond to equidirectional connection
Multiple deflector rolls, draw prepreg that corresponding unwinding system unreels to the lamination compound platform（11）；The lamination is compound flat
Platform（11）The intersection of upper the multiple deflector roll is respectively equipped with laminate and lower floor's pressing plate up and down.
2. multidirectional high-performance fiber prepreg continuous laminating device according to claim 1, it is characterised in that：It is the multiple
Unwinding system is 2, is respectively the first unwinding system（2）With the second unwinding system（3）；First unwinding system（2）With institute
State the second unwinding system（3）Between angle be 45 ° -90 °；
The multiple deflector roll is respectively at the first unwinding system（2）The first deflector roll connected in the same direction（12）, with the second unwinding system
（3）The second deflector roll connected in the same direction（13）, first deflector roll（12）With the second deflector roll（13）Described first is drawn respectively to unreel
System（2）With the second unwinding system（3）The prepreg unreeled is to the lamination compound platform（11）.
3. multidirectional high-performance fiber prepreg continuous laminating device according to claim 2, it is characterised in that：Described first
Unwinding system（2）Device is unreeled including first（21）, the first automatic disconnecting device, the first separated type material peel off and retracting device；Institute
State the second unwinding system（3）Device is unreeled including second（31）, the second automatic disconnecting device, the second separated type material peel off and recycling dress
Put.
4. multidirectional high-performance fiber prepreg continuous laminating device according to claim 3, it is characterised in that：Described first
Unreel device（21）For 1；Described second unreels device（31）For 1-3.
5. multidirectional high-performance fiber prepreg continuous laminating device according to claim 3, it is characterised in that：Described
One automatic disconnecting device and second automatic disconnecting device are device for thermally cutting of the cutting speed no more than 3s, laser cutting dress
Put, one kind in mechanical severing device.
6. multidirectional high-performance fiber prepreg continuous laminating device according to claim 1, it is characterised in that：The upper strata
Pressing plate and the opposite surface smoothness of lower floor's pressing plate are not less than 0.1mm；And it is inlaid with polyfluortetraethylene plate.
7. multidirectional high-performance fiber prepreg continuous laminating device according to claim 1, it is characterised in that：The multiple roll
Hardened system（4）Surface is equipped with anti-stick coating.
8. multidirectional high-performance fiber prepreg continuous laminating device according to claim 1, it is characterised in that：The winding
And auxiliary system（6）Including cutter, leftover pieces automatic collector, correction and meter counter and wrap-up.
9. multidirectional high-performance fiber prepreg continuous laminating device according to claim 8, it is characterised in that：The cutter
For one kind in hot knife, mechanical cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721152817.6U CN207327802U (en) | 2017-09-11 | 2017-09-11 | A kind of multidirectional high-performance fiber prepreg continuous laminating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721152817.6U CN207327802U (en) | 2017-09-11 | 2017-09-11 | A kind of multidirectional high-performance fiber prepreg continuous laminating device |
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| Publication Number | Publication Date |
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| CN207327802U true CN207327802U (en) | 2018-05-08 |
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ID=62371812
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721152817.6U Active CN207327802U (en) | 2017-09-11 | 2017-09-11 | A kind of multidirectional high-performance fiber prepreg continuous laminating device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107364216A (en) * | 2017-09-11 | 2017-11-21 | 江苏安卡新材料科技有限公司 | A kind of multidirectional high-performance fiber prepreg continuous laminating device and its application |
| CN112172169A (en) * | 2020-09-22 | 2021-01-05 | 河北和泰航天科技有限公司 | Automatic bonder |
-
2017
- 2017-09-11 CN CN201721152817.6U patent/CN207327802U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107364216A (en) * | 2017-09-11 | 2017-11-21 | 江苏安卡新材料科技有限公司 | A kind of multidirectional high-performance fiber prepreg continuous laminating device and its application |
| CN112172169A (en) * | 2020-09-22 | 2021-01-05 | 河北和泰航天科技有限公司 | Automatic bonder |
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