CN108097904A - Fully-automatic intelligent hot scarfing machine system - Google Patents
Fully-automatic intelligent hot scarfing machine system Download PDFInfo
- Publication number
- CN108097904A CN108097904A CN201810127306.1A CN201810127306A CN108097904A CN 108097904 A CN108097904 A CN 108097904A CN 201810127306 A CN201810127306 A CN 201810127306A CN 108097904 A CN108097904 A CN 108097904A
- Authority
- CN
- China
- Prior art keywords
- slab
- descaling machine
- descaling
- plc
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 230000000007 visual effect Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims 2
- 238000001514 detection method Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 102100026205 1-phosphatidylinositol 4,5-bisphosphate phosphodiesterase gamma-1 Human genes 0.000 description 19
- 101000691599 Homo sapiens 1-phosphatidylinositol 4,5-bisphosphate phosphodiesterase gamma-1 Proteins 0.000 description 19
- 238000000034 method Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/126—Accessories for subsequent treating or working cast stock in situ for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/163—Controlling or regulating processes or operations for cutting cast stock
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
The present invention relates to a kind of fully-automatic intelligent hot scarfing machine system, normal production is controlled without operating personnel.It is made of L2 computer systems, descaling machine PLC, slab identification vision system and hot scarfing machine body.L2 computers send manufacture basic parameter and slab information, descaling machine PLC receives the manufacturing directive of L2 computer systems transmission and calculates the cleaning parameter for being most suitable for the slab, identify that vision system detects whether pre- thermal pit integrity degree with preheating molten bath accounting and sending descaling machine PLC to, by hot scarfing machine PLC calculating is preheated and descaling machine is controlled to start to clear up automatically completely by slab.This system is produced automatically with the current slab Fabrication parameter of automatic identification, the pre- thermal pit accounting of automatic decision, and high degree of automation is, it can be achieved that unattended produced.
Description
Technical field
The present invention relates to a kind of fully-automatic intelligent hot scarfing machine systems.
Background technology
It is mingled with grade surface quality defects, hot scarfing machine due to inevitably generating slab in conticaster steel pouring process
It is that the special slab that solves is mingled with the equipment for waiting surface quality defects.At present hot scarfing machine system using manually-operated mode into
Row production, every block of slab are sent to being required for manual operation at hot scarfing machine and judge the removing surface process of slab.Due to clear
Noise is larger during reason machine regional production, and slab heat radiation causes environment temperature higher, working environment pole when hot scarfing machine produces
End is severe, and manual control clears up slab because the subjective consciousness of people causes the slab quality cleaned out unbalanced.Fully-automatic intelligent fire
Flame descaling machine system can cancel operating personnel or operating personnel are withdrawn from high noisy high-temperature operating area in process of production, and
Make to clean out Surface Quality of Steel Billet stable equilibrium.
The content of the invention
The purpose of the present invention realizes left unguarded hot scarfing machine production process, and it is exceedingly odious that staff is withdrawn from scene
Environment, and improve plant produced efficiency.
Fully-automatic intelligent hot scarfing machine system, by descaling machine PLC1, descaling machine body 2, L2 computer systems 3 and slab
Identification vision system 4 is formed；Wherein：The input terminal of the output terminal connection descaling machine body 2 of descaling machine PLC1, L2 computer systems
3 output terminal connection and the input terminal of descaling machine PLC1, the output terminal connection descaling machine PLC1's of slab identification vision system 4 is defeated
Enter end；Slab identification vision system 4 is directed at slab end
L2 computer systems 3 are responsible for assigning fabrication order and slab parameter information for clearance, send it to descaling machine PLC1；Clearly
Reason machine PLC1 receives fabrication order and slab parameter information for clearance, calculates cleaning speed and oxygen/gaseous-pressure automatically
With preheating molten bath threshold value, and control descaling machine body 2 perform cleaning cycle；Descaling machine body 2 carries out slab preheating, until slab
After end burns molten bath, real-time molten bath is melted accounting and is sent to descaling machine PLC1, descaling machine PLC1 roots by slab identification vision system 4
Melt accounting according to molten bath and carry out automatic calculating compared with, and be automatically stopped slab preheating, and it is clear that descaling machine body 2 is controlled to carry out slab
Manage step；Until cleaning cycle is finished.
In the present invention, slab identifies vision system 4 by special camera 5, capture card 6, PC machine 7 and visual identity module 8
It forms；Special camera 5 connects capture card 6, and capture card 6 is mounted on visual identity module 8 in PC machine 7, capture card 6 and vision
The output terminal of identification module 8 connects the input terminal of PC machine 7 respectively.Melt accounting and steel slab surface during major function identification slab preheating
Quality testing, and it is sent to descaling machine PLC1.
The beneficial effects of the present invention are：There is the present invention the current slab Fabrication parameter of automatic identification, automatic decision to preheat
Accounting is cheated to be produced automatically, high degree of automation is, it can be achieved that unattended produced.Present inventive concept is novel, automatically
Change degree is high.
Description of the drawings
Fig. 1 is the structure diagram of the present invention；
Fig. 2 is the structure diagram of slab identification vision system 4 in the present invention；
Figure label：1 it is descaling machine PLC, 2 be descaling machine body equipment, 3 be L2 computer systems, 4 is slab identification vision system
System, 5 be special camera, 6 be capture card, 7 be PC machine, 8 be visual identity module.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and examples.
Embodiment 1：As shown in Figure 1, the system is known by descaling machine PLC1, descaling machine body 2, L2 computer systems 3, slab
Other vision system 4 is formed；As shown in Fig. 2, slab identifies vision system 4 by special camera 5, capture card 6, PC machine 7 and vision
Identification module 8 is formed.
Descaling machine PLC1 be the system computing and control centre, receive L2 computer systems 3 transmission fabrication order with
Slab information for clearance；Slab identifies eyes of the vision system 4 as the system, and by the pre- Warm status recognized with data
Form is sent to descaling machine PLC1；Descaling machine body 2 is the process device that the system performs scafing.
The course of work of the present invention is as follows：
Manufacturing directive is distributed to L2 computer systems 3 by manufacturing department, steel-making and slab information for clearance during continuous casting also by
L2 computer systems 3 are sent to descaling machine PLC1；
Descaling machine PLC1 is after the information of the transmission of L2 computer systems 3 is received, according to the cleaning in the manufacturing directive received
Depth requirements and slab information for clearance calculate default cleaning speed and are set with oxygen/gaseous-pressure during cleaning in a program
Value；
Descaling machine PLC1 control descaling machines body 2 starts to perform warm into cleaning cycle；
Slab identification vision system 4 monitors slab warm in real time, and the actual accounting of melting of slab is sent to descaling machine PLC1,
After appearance accounting reaches valve station, descaling machine PLC1 control descaling machines body 2 terminates warm, and it is straight to start slab scale removal process
It is completed to cleaning.
After the completion of this cleaning cycle, L2 computer systems is waited to send lower block slab manufacturing directive for clearance, it is entire raw
Without artificially interfering during production, judged and performed by PLC completely.
Slab identifies vision system 4 by special camera 5, capture card 6, PC machine 7, visual identity module 8 in the present invention
It forms；Special camera 5 connects capture card 6, and capture card 6 is mounted on visual identity module 8 in PC machine 7.Its major function is known
Melt accounting during other slab preheating to detect with Surface Quality of Steel Billet, and be sent to descaling machine PLC1, judged by descaling machine PLC1 clear
The process of reason and execution.
This system can make plant produced improved efficiency, reduce operating personnel, and hot scarfing machine is made to realize pipelining side
Formula.
Claims (2)
1. fully-automatic intelligent hot scarfing machine system, by descaling machine PLC（1）, descaling machine body（2）, L2 computer systems（3）With
Slab identifies vision system（4）It forms；It is characterized in that：Descaling machine PLC（1）Output terminal connection descaling machine body（2）It is defeated
Enter end, L2 computer systems（3）Output terminal connection and descaling machine PLC（1）Input terminal, slab identification vision system（4）'s
Output terminal connection descaling machine PLC（1）Input terminal；Slab identifies vision system（4）It is directed at slab end L2 computer systems（3）
It is responsible for assigning fabrication order and slab parameter information for clearance, sends it to descaling machine PLC（1）；Descaling machine PLC（1）Receive
To fabrication order and slab parameter information for clearance, cleaning speed and oxygen/gaseous-pressure and preheating molten bath threshold are calculated automatically
Value, and control descaling machine body（2）Perform cleaning cycle；Descaling machine body（2）Slab preheating is carried out, until slab end is burnt
Behind molten bath, slab identification vision system（4）Accounting is melted into real-time molten bath and is sent to descaling machine PLC（1）, descaling machine PLC（1）According to
Molten bath melts accounting and carries out automatic calculating compared with, and is automatically stopped slab preheating, and controls descaling machine body（2）It is clear to carry out slab
Manage step；Until cleaning cycle is finished.
2. fully-automatic intelligent hot scarfing machine system according to claim 1, it is characterised in that slab identifies vision system
（4）By special camera（5）, capture card（6）, PC machine（7）With visual identity module（8）It forms；Special camera（5）Connection is adopted
Truck（6）, capture card（6）With visual identity module（8）It is mounted on PC machine（7）It is interior；Capture card（6）With visual identity module
（8）Output terminal connect PC machine respectively（7）Input terminal, major function identification slab preheating when melts accounting and steel slab surface matter
Amount detection, and it is sent to descaling machine PLC (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810127306.1A CN108097904A (en) | 2018-02-08 | 2018-02-08 | Fully-automatic intelligent hot scarfing machine system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810127306.1A CN108097904A (en) | 2018-02-08 | 2018-02-08 | Fully-automatic intelligent hot scarfing machine system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108097904A true CN108097904A (en) | 2018-06-01 |
Family
ID=62222017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810127306.1A Pending CN108097904A (en) | 2018-02-08 | 2018-02-08 | Fully-automatic intelligent hot scarfing machine system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108097904A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899900A (en) * | 2019-11-26 | 2020-03-24 | 武汉武钢实业金源物资工业发展有限公司 | One-key cleaning system and method for plate blank scarfing machine |
| CN112077526A (en) * | 2020-09-01 | 2020-12-15 | 南京钢铁股份有限公司 | Method for fully automatically cleaning corner defects of plate blank |
| CN112974753A (en) * | 2021-02-10 | 2021-06-18 | 鞍钢股份有限公司 | Online measurement and adjustment method for casting blank scalping amount of flame cleaning machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20110011030A (en) * | 2009-07-27 | 2011-02-08 | 현대제철 주식회사 | Slab scarfing apparatus and method |
| CN102717169A (en) * | 2012-07-13 | 2012-10-10 | 上海东震冶金工程技术有限公司 | Automatic continuous casting billet flame cleaning device and operation method thereof |
| CN105834385A (en) * | 2016-05-20 | 2016-08-10 | 河北钢铁股份有限公司邯郸分公司 | System for online removal of oxidized scales on side face of slab and use method of system |
| CN105848807A (en) * | 2013-12-23 | 2016-08-10 | Posco公司 | Slab scarfing apparatus and method for controlling same |
| CN207952573U (en) * | 2018-02-08 | 2018-10-12 | 上海东震冶金工程技术有限公司 | Fully-automatic intelligent hot scarfing machine system |
-
2018
- 2018-02-08 CN CN201810127306.1A patent/CN108097904A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20110011030A (en) * | 2009-07-27 | 2011-02-08 | 현대제철 주식회사 | Slab scarfing apparatus and method |
| CN102717169A (en) * | 2012-07-13 | 2012-10-10 | 上海东震冶金工程技术有限公司 | Automatic continuous casting billet flame cleaning device and operation method thereof |
| CN105848807A (en) * | 2013-12-23 | 2016-08-10 | Posco公司 | Slab scarfing apparatus and method for controlling same |
| CN105834385A (en) * | 2016-05-20 | 2016-08-10 | 河北钢铁股份有限公司邯郸分公司 | System for online removal of oxidized scales on side face of slab and use method of system |
| CN207952573U (en) * | 2018-02-08 | 2018-10-12 | 上海东震冶金工程技术有限公司 | Fully-automatic intelligent hot scarfing machine system |
Non-Patent Citations (1)
| Title |
|---|
| 张勇军，等: "《热轧电气自动化与计算机控制技术》", 冶金工业出版社, pages: 235 - 236 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899900A (en) * | 2019-11-26 | 2020-03-24 | 武汉武钢实业金源物资工业发展有限公司 | One-key cleaning system and method for plate blank scarfing machine |
| CN112077526A (en) * | 2020-09-01 | 2020-12-15 | 南京钢铁股份有限公司 | Method for fully automatically cleaning corner defects of plate blank |
| CN112974753A (en) * | 2021-02-10 | 2021-06-18 | 鞍钢股份有限公司 | Online measurement and adjustment method for casting blank scalping amount of flame cleaning machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207952573U (en) | Fully-automatic intelligent hot scarfing machine system | |
| CN108097904A (en) | Fully-automatic intelligent hot scarfing machine system | |
| CN109062161B (en) | Automatic tapping control system of reladling station | |
| CN206316142U (en) | A kind of short range is exempted to heat Direct Rolling control system | |
| CN102266924A (en) | Continuous cast-rolling process for producing 5005 aluminum plastic strip billet | |
| CN105458202B (en) | A kind of continuous casting steel billet cuts tracking | |
| CN102935547B (en) | System for removing slab burrs | |
| CN102248139A (en) | Continuous casting and rolling process for producing 3005 aluminum-plastic strip blank | |
| CN101700567A (en) | Lead casting method and equipment thereof of nuclear radiation protection container | |
| CN205035281U (en) | Tempered glass's intensive stove | |
| CN107735187A (en) | Continuously casting and rolling equipment and continuously casting and milling method | |
| CN205941386U (en) | Automatic evaluation system of slab low power quality class | |
| CN106371432A (en) | Fault processing method and system of continuous caster PLC system | |
| CN207171186U (en) | A kind of suspension type plasma robot removes the device of hot rolling base slag | |
| CN105695705B (en) | A kind of steel plate for on-line solution is quickly cooled down basic automation systems after rolling | |
| CN205763056U (en) | For following the tracks of single strand and the automatic number spraying device of monovolume steel product quality state | |
| CN108435794B (en) | A kind of process of continuous casting and rolling | |
| CN207650118U (en) | A kind of system being exclusively used in billet quality judgement | |
| CN113600770B (en) | System and method for reducing waste amount of steel billets during continuous casting and replacing of water outlet | |
| CN109702182A (en) | A kind of full-automatic mucking machine | |
| CN202166904U (en) | Medium frequency-induction heating intelligent temperature control device | |
| CN106404790B (en) | Automatic evaluation system and evaluation method for low-power quality grade of slab | |
| CN108031806A (en) | A kind of lead ingot device and casting method | |
| CN112692254A (en) | Intelligent cooling water control device for die casting machine and control method thereof | |
| CN107450468B (en) | Continuous casting frequency conversion control system and control method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180601 |
|
| WD01 | Invention patent application deemed withdrawn after publication |