CN108097843B - Steel bar shearing machine - Google Patents

Steel bar shearing machine Download PDF

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Publication number
CN108097843B
CN108097843B CN201711122127.0A CN201711122127A CN108097843B CN 108097843 B CN108097843 B CN 108097843B CN 201711122127 A CN201711122127 A CN 201711122127A CN 108097843 B CN108097843 B CN 108097843B
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CN
China
Prior art keywords
shearing
blade group
shear
frame
driving mechanism
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Active
Application number
CN201711122127.0A
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Chinese (zh)
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CN108097843A (en
Inventor
甄友
刘正龙
孔春蓉
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Jiangsu Dalongkai Technology Co ltd
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Jiangsu Dalongkai Technology Co ltd
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Priority to CN201711122127.0A priority Critical patent/CN108097843B/en
Publication of CN108097843A publication Critical patent/CN108097843A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses a bar shear, which comprises a frame, wherein a feed hopper is arranged above the frame, one side or two sides below the feed hopper are provided with a static blade group connected with the frame, an adjusting mechanism is arranged between the static blade group and the frame, the static blade group and a moving blade group are matched to form a bar shear mechanism, the upper end of each moving blade in the moving blade group is connected in series through a hinge shaft, the two ends of the hinge shaft are connected with the frame below the feed hopper, the lower end of each moving blade in the moving blade group is connected with a shear driving mechanism through a connecting piece, and the shear driving mechanism is used for driving the moving blade to swing around the hinge shaft. The invention can realize bidirectional shearing and has extremely high efficiency; the design is ingenious and the structure is simple; the number of the driving mechanisms can be flexibly selected, the positions of the driving mechanisms can be arranged according to actual conditions, and the adaptability is wide; the feeding hopper can simultaneously feed two reinforcing steel bars and can also be designed into one reinforcing steel bar, so that the requirements of different manufacturers can be met.

Description

Steel bar shearing machine
Technical Field
The invention relates to a bar shear.
Background
The existing bar shearing machine on the market is low in efficiency, general in design, often applicable to only one condition and complex in structure. Patent grant publication number CN 202779560U: the utility model provides a bar shear, includes cutter body, its characterized in that: an upper guide support and a lower guide support are fixed on the shearing machine body through fasteners; and the upper guide support and the lower guide support are provided with wear-resisting blocks. The invention has the advantages of strong practicability, obvious effect after application, simple structure, simple and convenient operation, long service life and low production cost. Meanwhile, the maintenance is convenient, and the labor intensity can be greatly saved. The steel bar cutting machine can only cut one section, and cannot realize the function of cutting the steel bar into a plurality of sections by cutting with one cutter; patent publication number CN 102950228B: the utility model provides a simple and easy bar shear device with adjustable, includes the base and fixes the bar shear on the base, the base front end is equipped with the spout, be equipped with positioning baffle in the spout, positioning baffle can be along the relative spout horizontal migration of the scissors tool bit vertically direction with the bar shear, the spout is equipped with the scale groove in the direction that positioning baffle removed, be equipped with location structure on the positioning baffle, positioning baffle can be according to the length that the bar will cut and remove corresponding scale groove department and fix a position with location structure. This simple and easy bar shear device with adjustable can realize the quick fixed length cutting of reinforcing bar, and conveniently adjusts the specific length of the reinforcing bar that cuts. The structure is complex and the efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the bar shearing machine which can realize bidirectional shearing and has extremely high efficiency; the design is ingenious and the structure is simple; the number of the driving mechanisms can be flexibly selected, the positions of the driving mechanisms can be arranged according to actual conditions, and the adaptability is wide; the feeding hopper can simultaneously feed two reinforcing steel bars and can also be designed into one reinforcing steel bar, so that the requirements of different manufacturers can be met.
In order to achieve the above purpose, the technical scheme of the invention is to design a bar shear, which comprises a frame, wherein a feed hopper is arranged above the frame, one side or two sides below the feed hopper are provided with a static blade group connected with the frame, an adjusting mechanism is arranged between the static blade group and the frame, the static blade group and the moving blade group are matched to form the bar shear mechanism, the upper ends of each moving blade in the moving blade group are connected in series through a hinge shaft, the two ends of the hinge shaft are connected with the frame below the feed hopper, the lower ends of at least one moving blade in the moving blade group are connected with a shear driving mechanism through a connecting piece, and the shear driving mechanism is used for driving all the moving blades to swing synchronously around the hinge shaft. One side or two sides below the feed hopper are provided with static blade groups connected with the frame, so that the machine can adapt to unidirectional shearing or bidirectional shearing, and the preferable scheme is bidirectional shearing, so that the efficiency is high; an adjusting mechanism is arranged between the static blade group and the frame, so that the distance between the static blade and the movable blade can be adjusted to adapt to shearing of steel bars with different thicknesses. The static blade may or may not have a blade.
The technical proposal is that the device also comprises a receiving and transporting mechanism arranged below the bar shearing mechanism, and the lower part of the receiving and transporting mechanism is provided with supporting legs; the movable blade group consists of a plurality of movable blades which are arranged in parallel and equidistantly; the static blade group is fixed on the frame by a plurality of shearing plates at equal intervals, a shearing space for shearing reinforcing steel bars is formed between adjacent shearing plates, and a cutting edge is arranged at a position corresponding to the shearing space on the side edge of the movable blade; the length of the movable blade connected with the shearing driving mechanism is larger than that of the shearing plate. The receiving and transporting mechanism transports the sheared reinforcing steel bars; the distance between adjacent shear plates is preferably matched to or slightly greater than the thickness of the moving blade; the length of the movable blade connected with the shearing driving mechanism is larger than that of the shearing plate, so that the shearing driving mechanism can be well connected with the movable blade and cannot interfere with the static blade set.
The further technical scheme is that one side of the movable blade group is provided with a group of static blade groups, the other side of the movable blade group is provided with at least one shearing driving mechanism, and the shearing driving mechanism is fixedly connected with the part, exceeding the shearing plate, of the movable blade through a connecting piece.
The further technical proposal is that two sides of the movable blade group are respectively provided with a group of static blade groups; one side or two sides of the movable blade group are provided with shearing driving mechanisms, the number of the shearing driving mechanisms on one side of the movable blade group is at least one, and the shearing driving mechanisms are fixedly connected with the part, exceeding the shearing plate, of the movable blade through connecting pieces.
The further technical proposal is that the shearing driving mechanism is a hydraulic driving mechanism; the connecting piece is a comb-shaped connecting plate connected through a pin shaft, and the connecting piece is at least hinged with one movable blade. The comb-shaped connecting plate is provided with a plurality of plates in the middle, so that the comb-shaped connecting plate can be connected with a plurality of movable blades, and the three movable blades are connected with one comb-shaped connecting plate in consideration of stability of drive transmission.
According to another technical scheme, one side or two sides of the movable blade group are respectively provided with a hydraulic driving mechanism, the hydraulic driving mechanism is connected with the middle part of the movable blade group through a connecting piece, and each movable blade is connected in series through a serial shaft for enabling each movable blade to swing synchronously. The hydraulic drive mechanism and the serial shaft are used for driving shearing, the quantity of shearing drive mechanisms is small, the occupied area of the whole machine is small, and the structure is simple.
The other technical scheme is that one side or two sides of the movable blade group are respectively provided with two hydraulic driving mechanisms, the two hydraulic driving mechanisms are respectively positioned at two ends of the movable blade group, and each movable blade is connected in series through a serial shaft. The driving transmission process is more stable through the two hydraulic driving mechanisms.
According to another technical scheme, one side or two sides of the movable blade group are respectively provided with M hydraulic driving mechanisms which are equidistantly arranged, each hydraulic driving mechanism is connected with N movable blades through a connecting piece, and the movable blade group is provided with M multiplied by N movable blades. The device can adapt to various conditions, and synchronous shearing can be realized even if the number of the movable blades is large, so that the device has wide adaptability.
The further technical proposal is that the size of the feed inlet of the feed hopper is adjustable; the serial shaft is positioned below the hinge shaft, and the shearing driving mechanism is hinged with the lower part of the movable blade; the tandem axle is a cylinder or a tubular axle. The upper end of the movable blade and the upper end of the shearing plate are positioned on the same horizontal line; the size of the feed inlet is adjustable to adapt to shearing of the steel bars with different thicknesses; the tandem axle is the tubular axle on the one hand can reduce the weight, and on the other hand when moving the synchronous shearing of blade group, it can more resist torsion, is difficult for the torsional fracture, long service life.
The further technical scheme is that the feed hopper comprises a feed inlet or two feed inlets, and the material receiving and transporting mechanism is a belt pulley or a chain plate conveyor; the adjusting mechanism is a cushion block inserted in the frame, and the cushion block is positioned on one side of the static blade group, which is far away from the movable blade group. Cushion blocks with different widths are inserted according to the thickness of the shearing reinforcing steel bars. Three or more feed inlets may be provided.
The invention has the advantages and beneficial effects that:
1. the bidirectional shearing can be realized, and the efficiency is extremely high; the design is ingenious and the structure is simple; the number of the driving mechanisms can be flexibly selected, the positions of the driving mechanisms can be arranged according to actual conditions, and the adaptability is wide; the feeding hopper can simultaneously feed two reinforcing steel bars and can also be designed into one reinforcing steel bar, so that the requirements of different manufacturers can be met.
2. One side or two sides below the feed hopper are provided with static blade groups connected with the frame, so that the machine can adapt to unidirectional shearing or bidirectional shearing, and the preferable scheme is bidirectional shearing, so that the efficiency is high; an adjusting mechanism is arranged between the static blade group and the frame, so that the distance between the static blade and the movable blade can be adjusted to adapt to shearing of steel bars with different thicknesses.
3. The hydraulic driving mechanism and the serial shaft realize the action of driving and shearing, and the driving mechanism has less required quantity, so that the whole machine occupies less area and has simple structure.
4. The driving transmission process is more stable through the two hydraulic driving mechanisms.
5. Can adapt to various situations, even a lot of moving blades can realize synchronous shearing, and adaptability is wide.
6. The size of the feed inlet is adjustable to adapt to shearing of the steel bars with different thicknesses; the tandem axle is the tubular axle on the one hand can reduce the weight, and on the other hand when moving the synchronous shearing of blade group, it can more resist torsion, is difficult for the torsional fracture, long service life.
Drawings
Fig. 1 is a schematic view of a first embodiment of a bar shear of the present invention;
FIG. 2 is a top view of FIG. 1 looking down from the hopper;
FIG. 3 is a bottom view of FIG. 2;
FIG. 4 is a left side view of FIG. 2;
FIG. 5 is a schematic view of the structure of FIG. 1 with the lower half cut away;
FIG. 6 is a schematic view of FIG. 5 flipped 90 in the vertical axis direction;
FIG. 7 is a schematic view of the structure of FIG. 4 with the lower half cut away;
FIG. 8 is a schematic view of the bottom view of FIG. 7 rotated 90 counterclockwise;
FIG. 9 is a perspective view of an embodiment of the present invention with the frame removed;
FIG. 10 is a schematic view of FIG. 9 with the right half cut away;
FIG. 11 is a schematic view of FIG. 10 rotated 90 to the left along the longitudinal axis;
FIG. 12 is a schematic view of FIG. 9 rotated 90 to the left along the longitudinal axis;
FIG. 13 is a schematic view of FIG. 12 rotated 180 to the right along the longitudinal axis;
FIG. 14 is a front elevational view of FIG. 13, as adjusted;
fig. 15 is a right side view of fig. 14;
FIG. 16 is a top view of FIG. 15;
FIG. 17 is a perspective view of an embodiment of the present invention with the hopper, receiving and transporting mechanism, frame and stationary blade set removed;
FIG. 18 is an enlarged schematic view of a portion of the shear plate of the stationary blade set of FIG. 17;
FIG. 19 is a schematic view of FIG. 17 flipped 90 degrees up along the horizontal axis in the middle thereof;
FIG. 20 is a schematic view of FIG. 17 with the moving blade set removed;
FIG. 21 is a schematic view of FIG. 20 flipped 90 degrees up along the horizontal axis in the middle thereof;
FIG. 22 is a bottom view of FIG. 21;
FIG. 23 is a bottom view of FIG. 22;
FIG. 24 is a left side view of FIG. 23;
fig. 25 is a right side view of fig. 23;
FIG. 26 is a schematic illustration of the addition of the spacer of FIG. 23;
fig. 27 is a bottom view of fig. 26.
In the figure: 1. a frame; 2. a feed hopper; 3. a static blade set; 3-1, shearing plate; 4. a moving blade group; 4-1, moving blade; 4-1 to 1, a blade; 5. a hinge shaft; 6. a connecting piece; 7. a shear driving mechanism; 8. a material receiving and transporting mechanism; 9. a tandem axle; 10. and (5) cushion blocks.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings and examples. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
Embodiment one:
as shown in fig. 1 to 26 (for convenience of illustration, a cushion block is not shown in fig. 17), the invention is a bar shear, which comprises a frame 1, a feed hopper 2 is arranged above the frame 1, static blade groups 3 connected with the frame 1 are arranged on two sides below the feed hopper 2, an adjusting mechanism is arranged between the static blade groups 3 and the frame 1, the static blade groups 3 and the moving blade groups 4 are matched to form the bar shear mechanism, the upper ends of each moving blade 4-1 in the moving blade groups 4 are connected in series through a hinge shaft 5, two ends of the hinge shaft 5 are connected with the frame 1 below the feed hopper 2, the lower ends of three moving blades 4-1 in the moving blade groups 4 are connected with a shear driving mechanism 7 through a connecting piece 6, and the shear driving mechanism 7 is used for driving all the moving blades 4-1 to swing synchronously around the hinge shaft 5. The device also comprises a receiving and transporting mechanism 8 arranged below the bar shearing mechanism, and support legs are arranged below the receiving and transporting mechanism; the movable blade group 4 consists of a plurality of movable blades 4-1 which are arranged in parallel and equidistantly; the static blade group 3 is fixed on the frame 1 by a plurality of shearing plates 3-1 at equal intervals, shearing spaces for shearing reinforcing steel bars are formed between the adjacent shearing plates 3-1, and cutting edges 4-1-1 are arranged at positions corresponding to the shearing spaces on the side edges of the movable blades 4-1; the length of the movable blade 4-1 connected to the shear driving mechanism 7 is longer than the length of the shear plate 3-1. A group of static blade groups 3 are respectively arranged on two sides of the movable blade group 4; the two sides of the movable blade group 4 are provided with two shearing driving mechanisms 7, the number of the shearing driving mechanisms 7 on one side of the movable blade group 4 is two, and the shearing driving mechanisms 7 are fixedly connected with the part of the movable blade 4-1, which exceeds the shearing plate 3-1, through the connecting piece 6. The shearing driving mechanism 7 is a hydraulic driving mechanism; the connecting piece 6 is a comb-shaped connecting plate connected through a pin shaft, and the connecting piece 6 is hinged with the three movable blades 4-1. Two hydraulic driving mechanisms are respectively arranged on two sides of the movable blade group 4, the two hydraulic driving mechanisms are respectively arranged at two ends of the movable blade group 4, and each movable blade 4-1 is connected in series through a serial shaft 9. The size of the feed inlet of the feed hopper 2 is adjustable; the series shaft 9 is positioned below the hinge shaft 5, the shearing driving mechanism 7 is hinged with the lower part of the movable blade 4-1, and the upper end of the movable blade 4-1 and the upper end of the shearing plate 3-1 are positioned on the same horizontal line; the tandem axle 9 is a tubular axle. The feed hopper 2 comprises two feed inlets, and the material receiving and transporting mechanism 8 is a chain plate conveyor; the adjusting mechanism is a cushion block 10 inserted on the frame 1, and the cushion block 10 is positioned on one side of the static blade group 3 far away from the movable blade group 4.
Embodiment two:
the difference from the first embodiment is that, as shown in fig. 27, a hydraulic driving mechanism is provided on both sides of the movable blade group 4, and the hydraulic driving mechanism is connected to the middle part of the movable blade group 4 through a connecting member 6, and each movable blade 4-1 is connected in series through a series shaft 9 for swinging each movable blade 4-1 synchronously.
Embodiment III:
the difference from the first embodiment is that a static blade set 3 connected with the frame 1 is arranged on one side below the feed hopper 2, a group of static blade sets 3 is arranged on one side of the moving blade set 4, two shearing driving mechanisms 7 are arranged on the other side, and the shearing driving mechanisms 7 are fixedly connected with the part, which exceeds the shearing plate 3-1, of the moving blade 4-1 through a connecting piece 6.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the scope of the invention.

Claims (6)

1. The bar shear is characterized by comprising a frame, a feed hopper is arranged above the frame, one side or two sides below the feed hopper are provided with a static blade group connected with the frame, an adjusting mechanism is arranged between the static blade group and the frame, the static blade group and the moving blade group are matched to form a bar shear mechanism, the upper ends of each moving blade in the moving blade group are connected in series through a hinge shaft, the two ends of the hinge shaft are connected with the frame below the feed hopper, the lower end of at least one moving blade in the moving blade group is connected with a shear driving mechanism through a connecting piece, and the shear driving mechanism is used for driving all the moving blades to swing synchronously around the hinge shaft; the movable blade group consists of a plurality of movable blades which are arranged in parallel and equidistantly; the static blade group is fixed on the frame by a plurality of shearing plates at equal intervals, a shearing space for shearing reinforcing steel bars is formed between adjacent shearing plates, and a cutting edge is arranged at a position corresponding to the shearing space on the side edge of the movable blade; the length of the movable blade connected with the shearing driving mechanism is greater than that of the shearing plate, and the shearing driving mechanism is a hydraulic driving mechanism; the connecting piece is a comb-shaped connecting plate connected through a pin shaft, the connecting piece is at least hinged with one movable blade, each movable blade is connected in series through a serial shaft for enabling each movable blade to swing synchronously, and the size of a feed inlet of the feed hopper is adjustable; the serial shaft is positioned below the hinge shaft, and the shearing driving mechanism is hinged with the lower part of the movable blade; the serial shaft is a cylinder or a tubular shaft, the feed hopper comprises a feed inlet or two feed inlets, and the material receiving and conveying mechanism is a belt pulley or a chain plate conveyor; the adjusting mechanism is a cushion block inserted in the frame, and the cushion block is positioned on one side of the static blade group, which is far away from the movable blade group.
2. The bar shear of claim 1, wherein one side of the moving blade set is provided with a set of static blades, and the other side is provided with at least one shear driving mechanism, the shear driving mechanism being fixedly connected to a portion of the moving blade beyond the shear plate through a connecting member.
3. The bar shear of claim 1 wherein a set of stationary blade sets is provided on each side of the moving blade set; one side or two sides of the movable blade group are provided with shearing driving mechanisms, the number of the shearing driving mechanisms on one side of the movable blade group is at least one, and the shearing driving mechanisms are fixedly connected with the part, exceeding the shearing plate, of the movable blade through connecting pieces.
4. The bar shear of claim 1, wherein one or both sides of the moving blade set are provided with a hydraulic driving mechanism, and the hydraulic driving mechanism is connected with the middle part of the moving blade set through a connecting piece.
5. The bar shear of claim 1, wherein one or both sides of the moving blade set are provided with two hydraulic driving mechanisms, respectively, which are located at both ends of the moving blade set.
6. The bar shear of claim 1, wherein one or both sides of the moving blade group are respectively provided with M equally spaced hydraulic driving mechanisms, each hydraulic driving mechanism is connected with N moving blades through a connecting piece, and the moving blade group is provided with m×n moving blades.
CN201711122127.0A 2017-11-14 2017-11-14 Steel bar shearing machine Active CN108097843B (en)

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Application Number Priority Date Filing Date Title
CN201711122127.0A CN108097843B (en) 2017-11-14 2017-11-14 Steel bar shearing machine

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CN108097843B true CN108097843B (en) 2023-08-22

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108908428B (en) * 2018-09-21 2024-02-09 德奥福臻越智能机器人(杭州)有限公司 Car door upper decorative plate shearing device and car door upper decorative plate edge covering equipment

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1613253A1 (en) * 1988-08-01 1990-12-15 Всесоюзный Научно-Исследовательский И Проектный Институт Вторичных Цветных Металлов Shears for cutting scrap
CN2582356Y (en) * 2002-10-07 2003-10-29 樊哲民 Multifunctional hay cutter
CN201157929Y (en) * 2008-02-28 2008-12-03 王怀普 Low-energy consumption hydraulic heavy door type cut-off machine
CN201157931Y (en) * 2008-02-28 2008-12-03 王怀普 Hydraulic heavy swing bilateral cut-off machine
CN103752932A (en) * 2014-01-07 2014-04-30 洛阳市金威科技有限公司 Shearing mechanism for shearing machine for oblique planes at ends of packaging strips
CN204653030U (en) * 2015-05-13 2015-09-23 湖州丰源农业装备制造有限公司 The broken careless cut part of a kind of grain header
CN205570483U (en) * 2016-02-05 2016-09-14 孙金海 Shearing explains machine
CN207521611U (en) * 2017-11-14 2018-06-22 江苏大隆凯科技有限公司 Bar cutter

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1613253A1 (en) * 1988-08-01 1990-12-15 Всесоюзный Научно-Исследовательский И Проектный Институт Вторичных Цветных Металлов Shears for cutting scrap
CN2582356Y (en) * 2002-10-07 2003-10-29 樊哲民 Multifunctional hay cutter
CN201157929Y (en) * 2008-02-28 2008-12-03 王怀普 Low-energy consumption hydraulic heavy door type cut-off machine
CN201157931Y (en) * 2008-02-28 2008-12-03 王怀普 Hydraulic heavy swing bilateral cut-off machine
CN103752932A (en) * 2014-01-07 2014-04-30 洛阳市金威科技有限公司 Shearing mechanism for shearing machine for oblique planes at ends of packaging strips
CN204653030U (en) * 2015-05-13 2015-09-23 湖州丰源农业装备制造有限公司 The broken careless cut part of a kind of grain header
CN205570483U (en) * 2016-02-05 2016-09-14 孙金海 Shearing explains machine
CN207521611U (en) * 2017-11-14 2018-06-22 江苏大隆凯科技有限公司 Bar cutter

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