CN107414180B - T-shaped track sawing machine and sawing method - Google Patents

T-shaped track sawing machine and sawing method Download PDF

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Publication number
CN107414180B
CN107414180B CN201710690078.4A CN201710690078A CN107414180B CN 107414180 B CN107414180 B CN 107414180B CN 201710690078 A CN201710690078 A CN 201710690078A CN 107414180 B CN107414180 B CN 107414180B
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sawing
clamp
machine
shaped track
shaped
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CN107414180A (en
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李全军
柯晓华
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Suzhou Kinkalteck Machinery Technology Co ltd
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Suzhou Kinkalteck Machinery Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/06Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table
    • B23D45/061Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table the saw blade being mounted on a carriage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • B23D47/042Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for conveying work to, or discharging work from, the machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices
    • B23D59/006Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Sawing (AREA)

Abstract

The invention discloses a T-shaped track sawing machine which comprises a plurality of sawing hosts, wherein each sawing host comprises a machine base, a working table surface is arranged on the machine base, a sawing head is obliquely and slidably arranged below the working table surface on the machine base, the sawing heads are driven by a feeding power device, an upstream clamp group and a downstream clamp group are arranged on the working table surface, a sawing channel which is convenient for a saw blade of the sawing head to pass through is arranged between the upstream clamp group and the downstream clamp group on the working table surface, the upstream clamp group comprises a first clamp and a second clamp, a first clamping surface is arranged on the first clamp, a second clamping surface is arranged on the second clamp, the first clamping surface is matched with one side surface of a base plate of a deflected T-shaped track, the upper clamping surface is matched with the other side surface of the base plate of the T-shaped track, and the lower clamping surface is matched with the upper side surface of a middle vertical plate of the T-shaped track. The sawing machine can meet the sawing requirement of the T-shaped rail for the elevator, can be connected with a T-shaped rail production line, and meets the sawing requirement of the ultra-long T-shaped section bar.

Description

T-shaped track sawing machine and sawing method
Technical Field
The invention relates to a sawing machine, in particular to a sawing machine for a T-shaped track, and also relates to a sawing method for the T-shaped track.
Background
The T-shaped rail is a common rail and mainly adapts to the most guiding support in the sliding pair, for example, the long T-shaped rail is used in an elevator. The T-shaped track is manufactured by firstly sawing long sections of T-shaped tracks on a T-shaped track production line, then stacking the T-shaped tracks and then sending the T-shaped tracks to a common sawing machine for sawing the T-shaped tracks into the T-shaped tracks with required lengths one by one. However, the T-shaped rail sawing method is suitable for sawing with shorter length, for example, short-distance sliding T-shaped rails on some common machines can be used in the sawing method. However, the sawing method has the following disadvantages: 1. because the sawing mode firstly saw the long section T-shaped track and then saw the long section T-shaped track one by one, each T-shaped track saw can generate head materials and tails, thereby causing the waste of section bars; 2. the production and sawing of the T-shaped track cannot be continuous and connected, and the sawing efficiency is very low; 3. the sawing can not be suitable for sawing very long T-shaped rails, for example, the standard length of the T-shaped rails used on an elevator is four meters or five meters, so for sawing the super-long section bar, the length of the T-shaped rail section bar produced by a production line is generally 40 meters or 50 meters when the section bar is sawn, if the section bar is sawn in the previous sawing mode, the section bar of 40 meters or 50 meters is firstly transported to a sawing place and then is sawn in a feeding way, the whole process is very complex, the space requirement on the place of a workshop is higher, and the implementation difficulty is high; the 4.T-shaped rail is special in shape, so that a common clamp cannot stably clamp, the sawing quality is reduced, and the elevator guide rail is required to be in butt joint, so that the requirement on profile sawing is particularly high;
in summary, the current sawing machine cannot meet the sawing requirement of the ultra-long T-shaped track.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the utility model provides a T shape track saw cuts machine, this saw cuts machine can satisfy the saw cut of the T shape track that the elevator was used, can link up with T shape track production line, satisfies the saw cut requirement of overlength T shape section bar.
Another technical problem to be solved by the invention is: the sawing method of the T-shaped track can be connected with a T-shaped track production line, so that the sawing of the T-shaped track can be completed quickly, the sawing efficiency is higher, and the requirement on space is reduced.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a T shape track saw cuts machine, includes a plurality of saw cuts host computer, saw cuts the host computer and follows the linear arrangement of T shape orbital length direction, every saw cuts the same structure of host computer, saw cuts the host computer and includes the frame, be provided with table surface on the frame, be provided with two guide plates that mutually support the convenience feeding on the table surface, be provided with the guide gap that falls into on the work platform behind the convenience T shape track upset between the guide plate, be located the below slope slidable mounting of table surface on the frame and saw cuts the head, saw cuts the head and is driven by feeding power device, saw cuts the slip direction of head and T shape track perpendicular, be provided with upstream clamp group and downstream clamp group on the table surface, be provided with the saw cut passageway that the saw blade that the head passed on the table surface was located between upstream clamp group and the downstream clamp group, the structure of upstream clamp group is the same, upstream clamp group includes first clamp and the second clamp that horizontal sliding installs on the table surface falls into on the work platform, first clamp and second clamp are located the below the slope power device respectively, first clamp group and second clamp surface and the second clamp surface are perpendicular to the first clamp surface, the second clamp surface is provided with the second clamp surface and the second clamp surface that the centre gripping the top of perpendicular to the first clamp surface, the top surface of first clamp surface is parallel to the first clamp surface, and the second clamp surface is perpendicular to the first clamp surface, and the top surface of the first clamp surface is parallel to the first clamp surface, and the top down clamp the top surface.
As a preferable scheme, the first clamp comprises a first clamp seat which is slidably arranged on the workbench surface, the first clamping power device is in transmission connection with the first clamp seat, and the first clamp seat is detachably provided with a first clamp body; the second clamp comprises a second clamp seat which is slidably arranged on the workbench surface, the second clamping power device is in transmission connection with the second clamp seat, and the second clamp seat is detachably provided with a second clamp body.
As a preferable scheme, a first mounting caulking groove is formed in the first clamp seat, the extending direction of the first mounting caulking groove is parallel to the first clamping surface, and the first clamp body is embedded into the first mounting caulking groove and is fixed through a bolt.
As a preferable scheme, a second mounting caulking groove is formed in the second clamp seat, the extending direction of the second mounting caulking groove is parallel to the lower clamping surface of the second clamping surface, and the second clamp body is embedded into the second mounting caulking groove and is fixed through a bolt.
As a preferable scheme, in each sawing host machine in linear arrangement, a tailing receiving hopper is arranged on the downstream side of the sawing host machine positioned at the most downstream, the arrangement directions of the sawing host machine positioned at the most upstream and other sawing host machines are in mirror image arrangement, and a head material receiving hopper is arranged on the upstream side of the sawing host machine positioned at the most upstream.
As a preferable scheme, each sawing host machine further comprises a fixed base, a longitudinal guide rail extending along the length direction of the T-shaped track is arranged on the fixed base, the machine base is longitudinally and slidably arranged on the longitudinal guide rail, and a longitudinal adjusting mechanism for longitudinally adjusting the machine base to longitudinally slide is arranged on the fixed base.
As a preferable scheme, the longitudinal adjusting mechanism comprises a longitudinal rack arranged on a fixed base, an adjusting gear meshed with the longitudinal rack is rotatably arranged on the base, a reduction gearbox is arranged on the base, a high-speed shaft of the reduction gearbox is connected with a gear shaft of the adjusting gear through worm and gear transmission, a low-speed shaft of the reduction gearbox is connected with an operating connecting rod, the length of the operating connecting rod is perpendicular to the length direction of the T-shaped track, and an adjusting hand wheel is arranged on the operating connecting rod.
As a preferable scheme, the fixed base is of a rectangular frame structure, the longitudinal guide rail is fixed on the upper portion of the fixed base, and a chip removing machine for conveying scrap iron is arranged below the fixed base.
After the technical scheme is adopted, the invention has the following effects: 1. the sawing machine comprises a plurality of sawing hosts, wherein the sawing hosts are arranged in a straight line along the length direction of a T-shaped track, so that the sawing hosts can be arranged on one side of a discharging conveying roller of a T-shaped track production line, and overturning and blanking of the T-shaped track can be facilitated by utilizing a guide plate, so that the requirement on space is reduced, each 40 m or 40 m T-shaped track only generates head materials and tail materials once in the whole sawing process, and the utilization rate of sectional materials is higher; 2. the upstream clamp group of the sawing machine comprises a first clamp and a second clamp which are horizontally and slidably arranged on a workbench surface, the first clamp and the second clamp are respectively driven by a first clamping power device and a second clamping power device, the first clamp is provided with an inclined first clamping surface forming an included angle with the horizontal surface, the second clamp is provided with a rectangular second clamping surface formed by an upper clamping surface and a lower clamping surface, the first clamping surface is matched with one side surface of a bottom plate of an inclined T-shaped track, the first clamping surfaces of all sawing machines are coplanar, the upper clamping surface of the second clamping surface is parallel to the first clamping surface and is matched with the other side surface of the bottom plate of the T-shaped track, the lower clamping surface of the second clamping surface is matched with the upper side surface of a middle vertical plate of the T-shaped track, so that the T-shaped track is in a falling state during sawing, one side edge of the bottom plate of the TI-shaped track and one side edge of the middle vertical plate are in contact with the workbench surface, and therefore sawing resistance is smaller and sawing quality is better; 3. the first clamping surface of the first clamp of the sawing machine can be used as a positioning reference, and all sawing hosts are only required to be debugged first so that the first clamping surfaces are coplanar, therefore, when sawing, the first clamping surfaces can move in place first, and then the second clamp is horizontally pushed, so that the T-shaped track is positioned, and the sawing effect is further improved; 4. the first clamp and the second clamp are completely attached to each side face of the T-shaped track and clamp the T-shaped track, so that clamping is more stable, and sawing quality is guaranteed.
The first clamp comprises a first clamp seat which is slidably arranged on the workbench surface, the first clamping power device is in transmission connection with the first clamp seat, and the first clamp seat is detachably provided with a first clamp body; the second clamp comprises a second clamp seat which is slidably arranged on the workbench surface, the second clamping power device is in transmission connection with the second clamp seat, and the second clamp seat is detachably provided with a second clamp body, so that the first clamp body and the second clamp body can be replaced, and the clamping of T-shaped tracks with different specifications is convenient to adapt.
The first clamp seat is provided with the first mounting caulking groove, the extending direction of the first mounting caulking groove is parallel to the first clamping surface, the first clamp body is embedded into the first mounting caulking groove and is fixed through the bolt, the detachable mode is convenient to replace, and the first mounting caulking groove can completely bear acting force brought by clamping the first clamp body, so that the stress is more reasonable.
In addition, as the tail material receiving hoppers are arranged on the downstream sides of the sawing hosts which are positioned at the most downstream among the sawing hosts which are arranged in a straight line, the arrangement directions of the sawing hosts which are positioned at the most upstream and other sawing hosts are in mirror image arrangement, and the head material receiving hoppers are arranged on the upstream sides of the sawing hosts which are positioned at the most upstream, so that head materials and tail materials can be collected uniformly.
And because each sawing host machine further comprises a fixed base, the fixed base is provided with a longitudinal guide rail extending along the length direction of the T-shaped track, the machine base is longitudinally and slidably arranged on the longitudinal guide rail, and the fixed base is provided with a longitudinal adjusting mechanism for longitudinally adjusting the longitudinal sliding of the machine base, the distance between the sawing host machines can be adjusted through the longitudinal adjusting mechanism, and the sawing machine can adapt to sawing of T-shaped tracks with different lengths.
In order to solve the other technical problem, the technical scheme of the invention is as follows: a sawing method of a T-shaped track, the sawing method utilizing the sawing machine described above, comprising the steps of:
A. mounting sawing hosts of a sawing machine on a T-shaped section production line, and adjusting the interval between the sawing hosts to enable the interval to be equal to the length of a T-shaped track; each sawing host is arranged on one side of a finished T-shaped section of the T-shaped section production line in a straight line manner;
B. turning the material from the conveying roller set to one side after the finished T-shaped section is cut off, guiding the finished T-shaped section to fall into the clamping areas of the upstream clamp set and the downstream clamp set through the guide plate of the sawing host, and tilting the finished T-shaped section to enable one side of the bottom plate of the T-shaped section and one side of the middle vertical plate to contact the workbench surface;
C. all sawing hosts synchronously act, so that first clamps of an upstream clamp group and a downstream clamp group move in place first, and first clamping surfaces of all the first clamps are positioned on the same plane; then the second clamps of all sawing hosts horizontally move and push one side surface of the bottom plate of the T-shaped section bar to be positioned in contact with the first clamping surface, and the T-shaped section bar is clamped by the first clamping surface and the second clamping surface;
D. sawing the T-shaped section bar into a T-shaped track with a specified length from bottom to top by using sawing heads of all sawing hosts, wherein the cut T-shaped track is still supported by the workbench surface;
E. and after the upstream clamp group and the downstream clamp group are loosened, conveying the materials from the conveying roller group on the other side of each T-shaped track.
Preferably, the sawing host is arranged in the pit, a chip removing machine is arranged at the bottom of the sawing host, and the conveying direction of the chip removing machine is from the middle part of each sawing host to two ends.
After the technical scheme is adopted, the invention has the following effects: the sawing method has the technical effects that the sawing machine is used, meanwhile, the sawing is finished on the production line, the transportation of the ultra-long T-shaped track is reduced, the efficiency is improved, the cost is reduced, the ultra-long T-shaped track is turned into the sawing host for sawing in a side material turning mode, the materials can be turned into the conveying roller group for delivery after the sawing is finished, the length of the production line is fully utilized, the sawing space is not required to be additionally provided, and the popularization is easy.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a perspective view of two sawing hosts according to an embodiment of the present invention;
FIG. 2 is a top view of an embodiment of the present invention;
FIG. 3 is a perspective view of the sawing host;
FIG. 4 is a schematic front view of a sawing host;
FIG. 5 is another perspective view of the saw host;
FIG. 6 is an enlarged partial schematic view of the first clamp and the second clamp;
in the accompanying drawings: 1. sawing a main machine; 101. a fixed base; 102. a longitudinal guide rail; 103. a base; 104. a work table; 105. a guide plate; 106. a first clamp; 1061. a first jaw; 1062. a first clamping power device; 1063. a first clamp body; 1064. a first clamping surface; 107. a second clamp; 1071. a second clamp base; 1072. a second clamping power device; 1073. a second clamp body; 1074. an upper clamping surface; 1075. a lower clamping surface; 108. sawing the head; 109. a longitudinal adjustment mechanism; 1091. a longitudinal rack; 1092. an adjusting gear; 1093. a reduction gearbox; 1094. manipulating the connecting rod; 1095. an adjusting hand wheel; 110. a head material receiving hopper; t-shaped track; 21. a bottom plate; 22. and a middle vertical plate.
Detailed Description
The present invention will be described in further detail with reference to the following examples.
As shown in fig. 1 to 6, a sawing machine with a T-shaped track 2 comprises a plurality of sawing hosts 1, the sawing hosts 1 are linearly arranged along the length direction of the T-shaped track 2, each sawing host 1 has the same structure, the sawing host 1 comprises a machine base 103, a working table surface 104 is arranged on the machine base 103, two guide plates 105 which are mutually matched and are convenient to feed are arranged on the working table surface 104, a guide gap which is convenient for the T-shaped track to turn over and falls into a working platform is arranged between the guide plates 105, a guide inclined plane is arranged on the guide plates 105, and the T-shaped track after turning over is convenient to fall into the material.
The saw head 108 is mounted on the machine base 103 below the working table 104 in a tilting and sliding manner, the saw head 108 is driven by a feeding power device, the saw head 108 can adopt the conventional saw head 108 at present, the saw head comprises a saw blade driven by a saw motor, and the feeding power device is driven by hydraulic pressure.
The sliding direction of the sawing head 108 is perpendicular to the T-shaped track 2, an upstream clamp group and a downstream clamp group are arranged on the workbench 104, a sawing channel which is convenient for a saw blade of the sawing head 108 to pass through is arranged between the upstream clamp group and the downstream clamp group on the workbench 104, and the upstream clamp group and the downstream clamp group respectively clamp the T-shaped track 2 on two sides of the saw blade in the sawing process, so that the stability in sawing is ensured.
The structure of the upstream clamp group is the same as that of the downstream clamp group, the upstream clamp group comprises a first clamp 106 and a second clamp 107 which are horizontally and slidably arranged on the working table 104, the first clamp 106 and the second clamp 107 are respectively driven by a first clamping power device 1062 and a second clamping power device 1072, the first clamping power device 1062 and the second clamping power device 1072 adopt an air cylinder or a hydraulic cylinder, and the power of the first clamp 106 of the upstream clamp group and the power of the first clamp 106 of the downstream clamp group can be shared.
The first clamp 106 is provided with a first inclined clamping surface 1064 forming an included angle with the horizontal plane, the second clamp 107 is provided with a rectangular second clamping surface formed by an upper clamping surface 1074 and a lower clamping surface 1075, the first clamping surface 1064 is matched with one side surface of the bottom plate 21 of the inclined T-shaped track, the first clamping surfaces 1064 of all sawing machines 1 are coplanar, the upper clamping surface 1074 of the second clamping surface is parallel to the first clamping surface 1064 and is matched with the other side surface of the bottom plate 21 of the T-shaped track, and the lower clamping surface 1075 of the second clamping surface is matched with the upper side surface of the middle vertical plate 22 of the T-shaped track.
In this embodiment, the first clamp 106 includes a first clamp seat 1061 slidably mounted on the table 104, the first clamping power device 1062 is in transmission connection with the first clamp seat 1061, and a first clamp body 1063 is detachably mounted on the first clamp seat 1061; the second clamp 107 includes a second clamp base 1071 slidably mounted on the working table 104, the second clamping power device 1072 is in transmission connection with the second clamp base 1071, and the second clamp base 1071 is detachably provided with a second clamp body 1073. The first jaw seat 1061 is provided with a first mounting caulking groove, an extending direction of the first mounting caulking groove is parallel to the first clamping surface 1064, and the first jaw body 1063 is embedded into the first mounting caulking groove and is fixed by a bolt. The second clamp base 1071 is provided with a second mounting caulking groove, the extending direction of the second mounting caulking groove is parallel to the lower clamping surface 1075 of the second clamping surface, and the second clamp body 1073 is embedded into the second mounting caulking groove and is fixed through a bolt.
In each sawing host 1 arranged in a straight line, a tailing receiving hopper is arranged on the downstream side of the sawing host 1 positioned at the most downstream, the arrangement directions of the sawing host 1 positioned at the most upstream and other sawing hosts 1 are in mirror image arrangement, and a head receiving hopper 110 is arranged on the upstream side of the sawing host 1 positioned at the most upstream.
Each sawing host 1 further comprises a fixed base 101, a longitudinal guide rail 102 extending along the length direction of the T-shaped track is arranged on the fixed base 101, the machine base 103 is longitudinally and slidably arranged on the longitudinal guide rail 102, and a longitudinal adjusting mechanism 109 for longitudinally adjusting the machine base 103 to longitudinally slide is arranged on the fixed base 101. The distance between the machine bases 103 can be adjusted through the longitudinal adjusting mechanism 109, and the sawing machine is suitable for sawing T-shaped rails 2 with different lengths.
The longitudinal adjusting mechanism 109 comprises a longitudinal rack 1091 arranged on the fixed base 101, an adjusting gear 1092 meshed with the longitudinal rack 1091 is rotatably arranged on the base 103, a reduction gearbox 1093 is arranged on the base 103, a high-speed shaft of the reduction gearbox 1093 is connected with a gear shaft of the adjusting gear 1092 through worm and gear transmission, a control connecting rod 1094 is connected to a low-speed shaft of the reduction gearbox 1093, the length of the control connecting rod 1094 is perpendicular to the length direction of the T-shaped track 2, and an adjusting hand wheel 1095 is arranged on the control connecting rod 1094. With the power of fig. 3 and 4, the longitudinal rack 1091 extends longitudinally, the gear shaft of the adjusting gear 1092 is vertical, the reduction gearbox 1093 is disposed at the outer side of the machine base 103, and the high-speed shaft and the low-speed shaft extend horizontally, so that the high-speed shaft and the gear shaft of the adjusting gear 1092 can achieve 90 ° transmission through worm gears and worms, of course, a bevel gear set can also be used for transmission, and the operating link 1094 extends horizontally and is located at the side of the machine base 103, so that a worker can operate the adjusting hand wheel 1095 conveniently.
The fixed base 101 is of a rectangular frame structure, the longitudinal guide rail 102 is fixed on the upper portion of the fixed base 101, and a chip removing machine for conveying scrap iron is arranged below the fixed base 101.
In addition, the embodiment also discloses a sawing method of the T-shaped track 2, which utilizes the sawing machine, and comprises the following steps:
A. mounting sawing hosts 1 of a sawing machine on a T-shaped section production line, and adjusting the interval between the sawing hosts 1 to enable the interval to be equal to the length of a T-shaped track 2; each sawing host 1 is arranged on one side of a finished T-shaped section of the T-shaped section production line in a straight line manner; typically, the length of the profile cut from the production line is 40 or 50 meters, and 10T-shaped rails 2 need to be sawn, so the number of sawing machines 1 is 11. The saw cutting main machine 1 is arranged in the pit, a chip removing machine is arranged at the bottom of the saw cutting main machine 1, and the conveying direction of the chip removing machine is conveyed from the middle part of the arrangement of each saw cutting main machine 1 to two ends.
B. Turning the material from the conveying roller set to one side after the finished T-shaped section is cut off, guiding the finished T-shaped section to fall into the clamping areas of the upstream clamp set and the downstream clamp set through the guide plate 105 of the sawing host machine 1, and tilting the finished T-shaped section to enable one side of the bottom plate 21 of the T-shaped section and one side of the middle vertical plate 22 to contact the working table 104;
C. all sawing machines 1 synchronously act, so that the first clamps 106 of the upstream clamp group and the downstream clamp group firstly move in place, and the first clamping surfaces 1064 of all the first clamps 106 are positioned on the same plane; then the second clamp 107 of all sawing machines 1 moves horizontally and pushes one side surface of the bottom plate 21 of the T-shaped section bar to be positioned in contact with the first clamping surface 1064, and the T-shaped section bar is clamped by the first clamping surface 1064 and the second clamping surface;
D. sawing the T-shaped section bar into T-shaped tracks 2 with specified lengths from bottom to top by the sawing heads 108 of all the sawing hosts 1, wherein the cut T-shaped tracks 2 are still supported by the workbench 104;
E. and after the upstream clamp group and the downstream clamp group are loosened, conveying the materials from the conveying roller group on the other side of each T-shaped track 2.
The actuating devices such as the air cylinder, the hydraulic cylinder, the motor and the like, the gear rack mechanism and the screw nut mechanism are all conventional technologies at present, the specific structure and principle of the air cylinder, the motor and other transmission mechanisms and other designs are disclosed in detail in a mechanical design manual fifth edition printed by a fifth edition of Beijing, the fifth edition of 4 months in 2008, the structure is clear, the vacuum element, the gas circuit and the program control are disclosed in detail in a third edition of SMC training teaching material of modern practical pneumatic technology published by a mechanical industry publishing company in the year 08, the gas circuit structure is also the prior art, the control and the travel switch of the motor are also described in detail in a motor drive and speed regulation book published by a chemical industry publishing company in the year 07, the year 01, and therefore, the circuit and the gas circuit connection are clear. The above examples are merely illustrative of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and adaptations of the technical solution of the present invention should and are intended to fall within the scope of the present invention as defined in the claims.

Claims (10)

1. A T-shaped track sawing machine is characterized in that: the sawing machine comprises a plurality of sawing machines, the sawing machines are linearly arranged along the length direction of a T-shaped track, the sawing machines are identical in structure, each sawing machine comprises a machine base, a working table surface is arranged on the machine base, two guide plates which are matched with each other for facilitating feeding are arranged on the working table surface, a guide gap which is convenient for the T-shaped track to fall onto the working table after overturning is arranged between the guide plates, a sawing head is obliquely and slidably arranged below the working table surface on the machine base, the sawing head is driven by a feeding power device, the sliding direction of the sawing head is perpendicular to the T-shaped track, an upstream clamp group and a downstream clamp group are arranged on the working table surface, a sawing channel which is convenient for a saw blade of the sawing head to pass through is arranged between the upstream clamp group and the downstream clamp group, the upstream clamp group is identical in structure, the upstream clamp group comprises a first clamp and a second clamp which are horizontally and slidably arranged on the working table surface, the first clamp and the second clamp are respectively arranged on the machine base, the first clamp and the second clamp are arranged on the first clamp power device and the second clamp power device, the first clamp face and the second clamp face are in parallel to the first clamp face and the second clamp face are respectively matched with the T-shaped clamp face, and the first clamp face and the second clamp face are arranged on the first clamp face and the second clamp face are in parallel to the first clamp face and the second clamp face and the first clamp face and the second clamp face.
2. A T-rail sawing machine as claimed in claim 1 wherein: the first clamp comprises a first clamp seat which is slidably arranged on the workbench surface, the first clamping power device is in transmission connection with the first clamp seat, and the first clamp seat is detachably provided with a first clamp body; the second clamp comprises a second clamp seat which is slidably arranged on the workbench surface, the second clamping power device is in transmission connection with the second clamp seat, and the second clamp seat is detachably provided with a second clamp body.
3. A T-rail sawing machine as claimed in claim 2, wherein: the first pliers seat is provided with a first mounting caulking groove, the extending direction of the first mounting caulking groove is parallel to the first clamping surface, and the first pliers body is embedded into the first mounting caulking groove and is fixed through a bolt.
4. A T-rail sawing machine as claimed in claim 3 wherein: the second pliers seat is provided with a second installation caulking groove, the extending direction of the second installation caulking groove is parallel to the lower clamping surface of the second clamping surface, and the second pliers body is embedded into the second installation caulking groove and is fixed through a bolt.
5. A T-rail sawing machine as claimed in claim 4 wherein: in each sawing host machine in linear arrangement, a tailing receiving hopper is arranged on the downstream side of the sawing host machine positioned at the most downstream, the arrangement directions of the sawing host machine positioned at the most upstream and other sawing host machines are in mirror image arrangement, and a head material receiving hopper is arranged on the upstream side of the sawing host machine positioned at the most upstream.
6. A T-rail sawing machine as claimed in claim 5 wherein: each sawing host machine further comprises a fixed base, a longitudinal guide rail extending along the length direction of the T-shaped track is arranged on the fixed base, the machine base is longitudinally and slidably arranged on the longitudinal guide rail, and a longitudinal adjusting mechanism for longitudinally adjusting the machine base to longitudinally slide is arranged on the fixed base.
7. A T-rail sawing machine as claimed in claim 6 wherein: the longitudinal adjusting mechanism comprises a longitudinal rack arranged on a fixed base, an adjusting gear meshed with the longitudinal rack is rotatably arranged on the base, a reduction gearbox is arranged on the base, a high-speed shaft of the reduction gearbox is connected with a gear shaft of the adjusting gear through worm and gear transmission, a low-speed shaft of the reduction gearbox is connected with an operating connecting rod, the length of the operating connecting rod is perpendicular to the length direction of the T-shaped track, and an adjusting hand wheel is arranged on the operating connecting rod.
8. A T-rail sawing machine as claimed in claim 7 wherein: the fixed base is of a rectangular frame structure, the longitudinal guide rail is fixed on the upper portion of the fixed base, and a chip removing machine for conveying scrap iron is arranged below the fixed base.
9. A sawing method for a T-shaped track using a sawing machine according to any one of claims 1 to 8 comprising the steps of:
A. mounting sawing hosts of a sawing machine on a T-shaped section production line, and adjusting the interval between the sawing hosts to enable the interval to be equal to the length of a T-shaped track; each sawing host is arranged on one side of a finished T-shaped section of the T-shaped section production line in a straight line manner;
B. turning the material from the conveying roller set to one side after the finished T-shaped section is cut off, guiding the finished T-shaped section to fall into the clamping areas of the upstream clamp set and the downstream clamp set through the guide plate of the sawing host, and tilting the finished T-shaped section to enable one side of the bottom plate of the T-shaped section and one side of the middle vertical plate to contact the workbench surface;
C. all sawing hosts synchronously act, so that first clamps of an upstream clamp group and a downstream clamp group move in place first, and first clamping surfaces of all the first clamps are positioned on the same plane; then the second clamps of all sawing hosts horizontally move and push one side surface of the bottom plate of the T-shaped section bar to be positioned in contact with the first clamping surface, and the T-shaped section bar is clamped by the first clamping surface and the second clamping surface;
D. sawing the T-shaped section bar into a T-shaped track with a specified length from bottom to top by using sawing heads of all sawing hosts, wherein the cut T-shaped track is still supported by the workbench surface;
E. and after the upstream clamp group and the downstream clamp group are loosened, conveying the materials from the conveying roller group on the other side of each T-shaped track.
10. A method of sawing a T-shaped track as claimed in claim 9, wherein: the saw cutting main machine is arranged in the pit, the chip removing machine is arranged at the bottom of the saw cutting main machine, and the conveying direction of the chip removing machine is from the middle part of each saw cutting main machine to the two ends.
CN201710690078.4A 2017-08-14 2017-08-14 T-shaped track sawing machine and sawing method Active CN107414180B (en)

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