CN108094899A - A kind of pepper and chili soup dry gluten and its manufacture craft - Google Patents

A kind of pepper and chili soup dry gluten and its manufacture craft Download PDF

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Publication number
CN108094899A
CN108094899A CN201711455056.6A CN201711455056A CN108094899A CN 108094899 A CN108094899 A CN 108094899A CN 201711455056 A CN201711455056 A CN 201711455056A CN 108094899 A CN108094899 A CN 108094899A
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raw material
gluten
semi
pepper
flour
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马英豪
胡海洲
刘晓森
马铭骏
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/161Puffed cereals, e.g. popcorn or puffed rice
    • A23L7/165Preparation of puffed cereals involving preparation of meal or dough as an intermediate step
    • A23L7/17Preparation of puffed cereals involving preparation of meal or dough as an intermediate step by extrusion
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/26Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/104Fermentation of farinaceous cereal or cereal material; Addition of enzymes or microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/161Puffed cereals, e.g. popcorn or puffed rice
    • A23L7/191After-treatment of puffed cereals, e.g. coating or salting
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Biotechnology (AREA)
  • Microbiology (AREA)
  • Seasonings (AREA)

Abstract

The present invention relates to a kind of vegetarian diet gluten more particularly to a kind of pepper and chili soup dry gluten and its preparation processes, comprise the following raw materials by weight percent:Flour 45% 55%, Gluten 30% 40%, wheaten starch 8% 13%, bean powder 3% 8%, salt 0.2% 0.5%, alkali face 0.2% 0.5%;Easy to use, on-demand, easily molded, the in good taste, color and luster of the present invention just and is easy to preserve for a long time, and convenient for long-distance transport, market is big using space.

Description

A kind of pepper and chili soup dry gluten and its manufacture craft
Technical field
The present invention relates to a kind of vegetarian diet gluten more particularly to a kind of pepper and chili soup dry gluten and its preparation processes.
Background technology
At present, the gluten that used pepper and chili soup makes on domestic market, is mostly that user oneself passes through traditional hand washing face Muscle and draw, this mode is time-consuming and laborious, and the gluten quantity drawn is few, of poor quality, safe and healthy to ensure, particularly Winter washes gluten and human body skin of palm of hand is damaged for a long time, and then husking of peeling.Tradition washing gluten is through washing, smoking Steam, be cut after be put into pepper and chili soup slaughterhouse, due to washing gluten water content, easily to sink to pot greatly low, need to manually be stirred continuously slaughterhouse, Otherwise it be easy to cause and is burned, and wash gluten color and luster dimness, beauty is influenced in slaughterhouse, washing gluten cannot be protected for a long time It deposits, many troubles is caused to user with with doing.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, avoid making gluten by hand, and it is peppery to provide a kind of Hu Soup dry gluten and its manufacture craft, the gluten select distinctive composite powder to make, easy to use, on-demand, easily molded, mouth Feel, color and luster just and be easy to for a long time preserve, convenient for long-distance transport, market using space it is big.
The purpose of the present invention is what is be achieved by the following measures:A kind of pepper and chili soup dry gluten, by following weight percent Raw material composition:Flour 45%-55%, Gluten 30%-40%, wheaten starch 8%-13%, bean powder 3%-8%, salt 0.2%-0.5%, alkali Face 0.2%-0.5%.
Preferably, the weight percent of each raw material is as follows:Flour 47%, Gluten 37.2%, wheaten starch 10%, Bean powder 5%, salt 0.4%, alkali face 0.4%.
The manufacture craft of above-mentioned pepper and chili soup dry gluten, comprises the following steps:
Step 1:Major ingredient is chosen in proportion:Flour 45%-55%, Gluten 30%-40%, wheaten starch 8%-13%, bean powder 3%-8%, Then flour, Gluten, wheaten starch, bean powder, salt, alkali face are mixed, and added in by salt 0.2%-0.5%, alkali face 0.2%-0.5% The water of selected raw material gross weight 8%-12%, stirs evenly, as standby raw material;
Step 2:Standby raw material in step 1 is placed into cooling and fermentation in storage tank, by the thermostatic in fermentation tank to 28- 32 DEG C, when the time is 2-2.5 small;
Step 3:Extrusion will be carried out in extruder by the raw material after cooling and fermentation in step 2, raw material is being set It is progressively heated through 80-100 DEG C of area's temperature, two 120-180 DEG C of area's temperature, three 200-230 DEG C of area's temperature successively in standby, raw material is equal Even heated rear slave device squeezes out, institute's puffing time:10-13s, puffing width:2-3cm, puffing thickness:2-3.5mm puffing length Degree:0.8-1.6cm;
Step 4:By the raw material after extrusion in step 3, long 0.8-1.6cm, the semi-finished product of wide 1-2cm are cut into;
Step 5:Semi-finished product in step 4 are put into dryer and carry out drying and processing, drying temperature:125-155 DEG C, drying Time:8-12 minutes;
Step 6:Semi-finished product after being dried in step 5 are subjected to microwave disinfection processing, microwave disinfection time:15-18 minutes;
Step 7:By microwave disinfection in step 6, treated that semi-finished product wind was sent to air cooling tank, 3-6 minutes cooling time;
Step 8:By step 7 apoplexy semi finished package after cooling into bag, product to obtain the final product.
Parameter Analysis on Selecting is as follows in above-mentioned technique:
1. cooling and fermentation parameter setting is analyzed in storage tank in step 2:The raw material for producing pepper and chili soup gluten is mainly wheat flour Powder and Gluten, Gluten are the natural grain albumen of a kind of faint yellow powdery by deep processing extraction using wheat as raw material, With multifrequency natures such as strong absorptive, viscoplasticity, extensibility, film formings, due to more than Gluten viscoplasticity, thermosetting property is adhered to, It has been investigated that only by placing among 28-32 DEG C of environment after 2-2.5 hour of cooling and fermentation, major ingredient flour and glutelin The combination competence exertion of powder is to most preferably, and shaping is best, and the product mouthfeel and color and luster produced are most positive.
2. Extrusive parameter setting analysis in step 3:1st, it is pressurized by three area's different temperatures and different degrees of heating, it can Material is made gradually to be heated, so as to which production product be avoided to violate raw or be charred, also can be controlled product colour and texture.2nd, it is puffing Time is drawn by the experiment of thousands of times, which is the output best product phase.3rd, puffing length, width and thickness It is according to Market Feedback situation, can meets customer need but also save client cost R & D design, is more in addition also logical The aesthetic feeling of entire gluten product can be increased by crossing this ratio, to increase consumer's appetite.
3. drying temperature parameter setting is analyzed in step 5:The pepper and chili soup gluten of the present invention is aqueous in the case where not drying Amount is 18% or so, and the purpose that can be preserved for a long time is so also not achieved, so need to reach purpose of guaranteeing the quality by drying, is being dried In dry temperature and drying time, experiment is learnt:1st, such as oven temperature is excessively high, drying time is long, makes product moisture content relatively low, Cost is caused to improve, and then increases user cost;The 2nd, if drying temperature is too low, the time is too short, and moisture is caused to be not achieved 13% Hereinafter, it can't resolve the problem of extending the shelf life.Experiment is finally drawn:Optimum data is:Drying temperature:125~155 DEG C, drying Time:8~12 minutes.
4. microwave disinfection parameter setting is analyzed in step 6:It is found among early period R&D process, during the shelf-life such as Fruit product storage is improper, it is possible to product be caused to get damp again, red flour beetle worm and confused flour beetle worm are present in product, for this Problem remains worm's ovum in product in order to prevent, need to pass through microwave disinfection 15~18 minutes, reaches thoroughly inactivation residual worm's ovum.
5. air-cooled parameter setting analysis in step 7:Since full section passes through 125~155 DEG C of drying, product can also exist Residual temperature, such as directly pack can cause to get damp again in product bag, so need to be by air-cooled, it 3~6 minutes can be air-cooled to environment temperature by product Degree.
Flour in the present invention is the raw material directly purchased on the market.
The beneficial effects of the invention are as follows:The present invention by the present invention using the characteristic of flour and Gluten, by high temperature plus It is hot, puffing, after drying and sterilizing formed suitable for pepper and chili soup auxiliary material pepper and chili soup dry gluten, below 13%, the shelf-life prolongs moisture Long to 270 days, the present invention was easy to use, on-demand, and pepper and chili soup dry gluten is put into the pepper and chili soup slaughterhouse got away by when use , and the present invention has the features such as easily molded, in good taste, color and luster is positive compared with existing product, and these have all catered to modern's requirement The theory of exquisiteness life increases the appetite and visual enjoyment of people.
Specific embodiment
In order to deepen the understanding of the present invention, below in conjunction with embodiment, the invention will be further described.
Embodiment 1:A kind of pepper and chili soup dry gluten, is made of the raw material of following weight percent:Flour 55%, Gluten 30%, wheaten starch 11.6%, bean powder 3%, salt 0.2%, alkali face 0.2%.
The technique for making pepper and chili soup dry gluten, comprises the following steps:
Step 1:Raw material is chosen in proportion:Flour 55%, Gluten 30%, wheaten starch 11.6%, bean powder 3%, salt 0.2%, alkali face 0.2%, then flour, Gluten, wheaten starch, bean powder, salt, alkali face are mixed, and the water of raw material gross weight 8% selected by addition, It stirs evenly, as standby raw material;
Step 2:Standby raw material in step 1 is placed into cooling and fermentation in storage tank, by the thermostatic in fermentation tank to 28 DEG C, when the time is 2 small;
Step 3:Extrusion will be carried out in extruder by the raw material after cooling and fermentation in step 2, raw material is being set It is standby interior progressively to be heated through 80 DEG C of area's temperature, 120 DEG C of two area's temperature, 200 DEG C of three area's temperature successively, from setting after raw material thermally equivalent It is standby to squeeze out, institute's puffing time:10s, puffing width:2cm, puffing thickness:2mm, puffing length:0.8cm;
Step 4:By the raw material after extrusion in step 3, long 0.8cm, the semi-finished product of wide 1cm are cut into;
Step 5:Semi-finished product in step 4 are put into dryer and carry out drying and processing, drying temperature:125 DEG C, during drying Between:8 minutes;
Step 6:Semi-finished product after being dried in step 5 are subjected to microwave disinfection processing, microwave disinfection time:15 minutes;
Step 7:By microwave disinfection in step 6, treated that semi-finished product wind was sent to air cooling tank, 3 minutes cooling times;
Step 8:By step 7 apoplexy semi finished package after cooling into bag, product to obtain the final product.
Embodiment 2:A kind of pepper and chili soup dry gluten, is made of the raw material of following weight percent:Flour 45%, Gluten 38%, wheaten starch 8%, bean powder 8%, salt 0.5%, alkali face 0.5%.
The technique for making pepper and chili soup dry gluten, comprises the following steps:
Step 1:Raw material is chosen in proportion:Flour 45%, Gluten 38%, wheaten starch 8%, bean powder 8%, salt 0.5%, alkali face 0.5%, then flour, Gluten, wheaten starch, bean powder, salt, alkali face are mixed, and the water of raw material gross weight 12% selected by addition, It stirs evenly, as standby raw material;
Step 2:Standby raw material in step 1 is placed into cooling and fermentation in storage tank, by the thermostatic in fermentation tank to 32 DEG C, when the time is 2.5 small;
Step 3:Extrusion will be carried out in extruder by the raw material after cooling and fermentation in step 2, raw material is being set It is standby interior progressively to be heated through 100 DEG C of area's temperature, 180 DEG C of two area's temperature, 230 DEG C of three area's temperature successively, after raw material thermally equivalent from Equipment squeezes out, institute's puffing time:13s, puffing width:3cm, puffing thickness:3.5mm, puffing length:1.6cm;
Step 4:By the raw material after extrusion in step 3, long 1.6cm, the semi-finished product of wide 2cm are cut into;
Step 5:Semi-finished product in step 4 are put into dryer and carry out drying and processing, drying temperature:155 DEG C, during drying Between:12 minutes;
Step 6:Semi-finished product after being dried in step 5 are subjected to microwave disinfection processing, microwave disinfection time:18 minutes;
Step 7:By microwave disinfection in step 6, treated that semi-finished product wind was sent to air cooling tank, 6 minutes cooling times;
Step 8:By step 7 apoplexy semi finished package after cooling into bag, product to obtain the final product.
Embodiment 3:A kind of pepper and chili soup dry gluten, is made of the raw material of following weight percent:Flour 47%, Gluten 37.2%, wheaten starch 10%, bean powder 5%, salt 0.4%, alkali face 0.4%.
The technique for making pepper and chili soup dry gluten, comprises the following steps:
Step 1:Raw material is chosen in proportion:Flour 47%, Gluten 37.2%, wheaten starch 10%, bean powder 5%, salt 0.4%, alkali face 0.4%, then flour, Gluten, wheaten starch, bean powder, salt, alkali face are mixed, and the water of raw material gross weight 10% selected by addition, It stirs evenly, as standby raw material;
Step 2:Standby raw material in step 1 is placed into cooling and fermentation in storage tank, by the thermostatic in fermentation tank to 30 DEG C, when the time is 2.3 small;
Step 3:Extrusion will be carried out in extruder by the raw material after cooling and fermentation in step 2, raw material is being set It is standby interior progressively to be heated through 90 DEG C of area's temperature, 160 DEG C of two area's temperature, 210 DEG C of three area's temperature successively, from setting after raw material thermally equivalent It is standby to squeeze out, institute's puffing time:11s, puffing width:2cm, puffing thickness:3mm, puffing length:1cm;
Step 4:By the raw material after extrusion in step 3, long 1cm, the semi-finished product of wide 2cm are cut into;
Step 5:Semi-finished product in step 4 are put into dryer and carry out drying and processing, drying temperature:140 DEG C, during drying Between:10 minutes;
Step 6:Semi-finished product after being dried in step 5 are subjected to microwave disinfection processing, microwave disinfection time:16 minutes;
Step 7:By microwave disinfection in step 6, treated that semi-finished product wind was sent to air cooling tank, 3-6 minutes cooling time;
Step 8:By step 7 apoplexy semi finished package after cooling into bag, product to obtain the final product.
Embodiment 4:A kind of pepper and chili soup dry gluten, is made of the raw material of following weight percent:Flour 52%, Gluten 31%, wheaten starch 11%, bean powder 5%, salt 0.5%, alkali face 0.5%.
The technique for making pepper and chili soup dry gluten, comprises the following steps:
Step 1:Raw material is chosen in proportion:Flour 52%, Gluten 31%, wheaten starch 11%, bean powder 5%, salt 0.5%, alkali face 0.5%, then flour, Gluten, wheaten starch, bean powder, salt, alkali face are mixed, and add in and add in selected raw material gross weight 11% water, stirs evenly, as standby raw material;
Step 2:Standby raw material in step 1 is placed into cooling and fermentation in storage tank, by the thermostatic in fermentation tank to 31 DEG C, when the time is 2 small;
Step 3:Extrusion will be carried out in extruder by the raw material after cooling and fermentation in step 2, raw material is being set It is standby interior progressively to be heated through 95 DEG C of area's temperature, 170 DEG C of two area's temperature, 230 DEG C of three area's temperature successively, from setting after raw material thermally equivalent It is standby to squeeze out, institute's puffing time:13s, puffing width:3cm, puffing thickness:2mm, puffing length: 1.6cm;
Step 4:By the raw material after extrusion in step 3, long 1.6cm, the semi-finished product of wide 1.5cm are cut into;
Step 5:Semi-finished product in step 4 are put into dryer and carry out drying and processing, drying temperature:155 DEG C, during drying Between:9 minutes;
Step 6:Semi-finished product after being dried in step 5 are subjected to microwave disinfection processing, microwave disinfection time:17 minutes;
Step 7:By microwave disinfection in step 6, treated that semi-finished product wind was sent to air cooling tank, 6 minutes cooling times;
Step 8:By step 7 apoplexy semi finished package after cooling into bag, product to obtain the final product.

Claims (3)

1. a kind of pepper and chili soup dry gluten, it is characterised in that:It is made of the raw material of following weight percent:Flour 45%-55%, glutelin Powder 30%-40%, wheaten starch 8%-13%, bean powder 3%-8%, salt 0.2%-0.5%, alkali face 0.2%-0.5%.
2. a kind of pepper and chili soup dry gluten according to claim 1, it is characterised in that:The weight percent of each raw material It is as follows:Flour 47%, Gluten 37.2%, wheaten starch 10%, bean powder 5%, salt 0.4%, alkali face 0.4%.
3. make a kind of technique of pepper and chili soup dry gluten as described in claim 1, it is characterised in that:Comprise the following steps:
Step 1:Raw material is chosen in proportion:Flour 45%-55%, Gluten 30%-40%, wheaten starch 8%-13%, bean powder 3%-8%, Then flour, Gluten, wheaten starch, bean powder, salt, alkali face are mixed, and added in by salt 0.2%-0.5%, alkali face 0.2%-0.5% The water of selected raw material gross weight 8%-12%, stirs evenly, as standby raw material;
Step 2:Standby raw material in step 1 is placed into cooling and fermentation in storage tank, by the thermostatic in fermentation tank to 28- 32 DEG C, when the time is 2-2.5 small;
Step 3:Extrusion will be carried out in extruder by the raw material after cooling and fermentation in step 2, raw material is being set It is progressively heated through 80-100 DEG C of area's temperature, two 120-180 DEG C of area's temperature, three 200-230 DEG C of area's temperature successively in standby, raw material is equal Even heated rear slave device squeezes out, institute's puffing time:10-13s, puffing width:2-3cm, puffing thickness:2-3.5mm puffing length Degree:0.8-1.6cm;
Step 4:By the raw material after extrusion in step 3, long 0.8-1.6cm, the semi-finished product of wide 1-2cm are cut into;
Step 5:Semi-finished product in step 4 are put into dryer and carry out drying and processing, drying temperature:125-155 DEG C, drying Time:8-12 minutes;
Step 6:Semi-finished product after being dried in step 5 are subjected to microwave disinfection processing, microwave disinfection time:15-18 minutes;
Step 7:By microwave disinfection in step 6, treated that semi-finished product wind was sent to air cooling tank, 3-6 minutes cooling time;
Step 8:By step 7 apoplexy semi finished package after cooling into bag, product to obtain the final product.
CN201711455056.6A 2017-12-28 2017-12-28 A kind of pepper and chili soup dry gluten and its manufacture craft Pending CN108094899A (en)

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Publication number Priority date Publication date Assignee Title
US20060210695A1 (en) * 2005-03-18 2006-09-21 Ganjyal Girish M Expanded products with high protein content
CN102232579A (en) * 2011-07-22 2011-11-09 苏州市好得睐美食食品有限责任公司 Crab meat fish gluten and preparation process thereof
CN103598595A (en) * 2013-11-11 2014-02-26 四川大学 Instant mulberry leaf wheat gluten slices and preparation method thereof
CN103919055A (en) * 2014-05-07 2014-07-16 马英豪 Fishbone dried gluten and production process thereof
CN104664045A (en) * 2015-02-06 2015-06-03 安吉祖名豆制食品有限公司 Method for preparing water gluten from wheat gluten
CN107156640A (en) * 2017-06-23 2017-09-15 饶恒 A kind of preparation method of gluten

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060210695A1 (en) * 2005-03-18 2006-09-21 Ganjyal Girish M Expanded products with high protein content
CN102232579A (en) * 2011-07-22 2011-11-09 苏州市好得睐美食食品有限责任公司 Crab meat fish gluten and preparation process thereof
CN103598595A (en) * 2013-11-11 2014-02-26 四川大学 Instant mulberry leaf wheat gluten slices and preparation method thereof
CN103919055A (en) * 2014-05-07 2014-07-16 马英豪 Fishbone dried gluten and production process thereof
CN104664045A (en) * 2015-02-06 2015-06-03 安吉祖名豆制食品有限公司 Method for preparing water gluten from wheat gluten
CN107156640A (en) * 2017-06-23 2017-09-15 饶恒 A kind of preparation method of gluten

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Title
张裕中 等: "《食品加工技术装备》", 30 April 2007, 中国轻工业出版社 *
朱珠等: "《焙烤食品加工技术》", 30 September 2012, 中国轻工业出版社 *
漳州中罐协科技中心: "《食品热力杀菌理论与实践》", 31 March 2014, 中国轻工业出版社 *

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