CN108087517B - A subdivision differential differential reducer - Google Patents

A subdivision differential differential reducer Download PDF

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CN108087517B
CN108087517B CN201810079034.2A CN201810079034A CN108087517B CN 108087517 B CN108087517 B CN 108087517B CN 201810079034 A CN201810079034 A CN 201810079034A CN 108087517 B CN108087517 B CN 108087517B
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wheel
differential
gear
fixed wheel
teeth
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CN108087517A (en
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黄�俊
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Guangxi Zhiqu Technology Co.,Ltd.
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Liuzhou Huaiyuan Cnc Technology Development Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/02Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
    • F16H37/06Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts
    • F16H37/08Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing
    • F16H37/0806Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with a plurality of driving or driven shafts
    • F16H37/0813Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with a plurality of driving or driven shafts with only one input shaft
    • F16H37/082Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts with differential gearing with a plurality of driving or driven shafts with only one input shaft and additional planetary reduction gears

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Abstract

一种细分微分差动减速器,包括机壳和安装在机壳内的微分差动减速装置,所述微分差动减速装置包括一级微分差动减速装置和二级微分差动减速装置,所述一级微分差动减速装置通过托轮架与二级微分差动减速装置传动连接,托轮架通过外轴与电机传动连接,一、二级微分差动减速装置之动轮均与主轴连接。该一种细分微分差动减速器精度高,扭转刚度大,在额定转矩下,弹性回差小,回程间隙小,传动比范围大,传动效率高,传递同样转矩与功率时的体积小,又可同时兼顾精度与输出扭矩的要求:其一、二级微分差动减速装置分别微分驱动一次,不断循环达到细分微分,达到在保持相同扭矩的前提下实现更高的输出精度。

Figure 201810079034

A subdivision-differential differential speed reducer comprises a casing and a differential differential speed reducer installed in the housing, the differential differential speed reducer comprises a first-level differential differential speed reducer and a second-level differential differential speed reducer, The first-level differential differential deceleration device is drivingly connected to the second-level differential differential deceleration device through a supporting wheel frame, the supporting wheel frame is drivingly connected to the motor through an external shaft, and the moving wheels of the first- and second-level differential differential deceleration devices are both connected to the main shaft. . The subdivision differential differential reducer has high precision, large torsional rigidity, small elastic backlash, small return clearance, large transmission ratio range, high transmission efficiency under rated torque, small volume when transmitting the same torque and power It is small, and can take into account the requirements of accuracy and output torque at the same time: the first and second-level differential differential reduction gears are differentially driven once respectively, and continuously cycle to achieve subdivision and differential, so as to achieve higher output accuracy under the premise of maintaining the same torque.

Figure 201810079034

Description

Subdivision differential speed reducer
Technical Field
The invention belongs to the technical field of mechanical engineering, and relates to a speed reducer, in particular to a subdivision differential speed reducer.
Background
With the development of society and science and technology, the human cost rises day by day, and the demand of robot is bigger and bigger, and the reduction gear is the core part of robot, and its movement gap has very big influence to the overall performance of robot, and the reduction gear that present robot used has following problem:
1. high-end robots (such as industrial robots) widely use RV reducers and harmonic reducers, and such reducers are complex in technology, have strict requirements on processing technologies such as materials, machining, heat treatment and the like, are high in price and are difficult to popularize for civilian use;
2. the planetary reducer used by the robot at the lower end (such as a toy robot) has poor precision and large clearance return difference, and cannot meet the requirements of the civil robot.
The principle of the method is shown in the attached drawings 16-18, the upper layer and the lower layer are perforated circular discs, solid line holes are fixed discs 22, dotted line holes are movable discs 21, the number of the holes can be changed according to the requirement of design precision, the number difference is constant, for example, the fixed discs and the movable discs are respectively 24 holes and 25 holes, a pin plug moves 0.6 degrees every time the pin plug is inserted into the movable wheel, and the movable wheel moves one hole after being inserted into one circle (24 times) (B =14.4 degrees); the pin plug speed reducer adopts the movement of pulling the pin plug to achieve speed reduction, so that the efficiency is low, and the high-speed occasion cannot be met.
The utility model patent with application number CN2017208877684, a differential reducer, which adopts differential motion instead of plugging and unplugging motion, better solves the problems of "poor precision and large clearance return difference" existing in the prior art, and the principle is as shown in fig. 19-20: fig. 19 is a front view and fig. 20 is a perspective view (solid line gear is a fixed wheel, broken line gear is a driving wheel, and a middle pinion is a differential wheel).
As can be seen from fig. 19, the working motor drives the sun gear 39 to rotate through the input shaft, the sun gear 39 drives the planetary gears 37 to rotate, the planetary gears revolve around the teeth of the ring gear of the fixed gear 36 while rotating, and the differential gear 35 drives the differential gear 35 to revolve around the teeth of the ring gear of the fixed gear 32 while rotating through the differential gear carrier 34, the differential gear 35 drives the driving gear 32 to rotate, and the driving gear 32 and the output shaft 31 are fixedly connected, so that the output shaft 31 rotates.
However, further research shows that although the differential speed reducer can be used at a high speed relative to the pin plug speed reducer, the differential speed reducer cannot be used at a high power (cannot output a large torque), and the differential speed reducer cannot simultaneously take precision and output torque into consideration, that is, the higher the precision requirement is, the smaller the torque that can be output is, that is, the higher the design precision of the differential speed reducer is, the smaller the tooth profile (or modulus) is, the smaller the torque that can be output is, so that the application range thereof is greatly limited.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: a novel subdivided differential speed reducer is provided to overcome the above-mentioned deficiencies of the prior art.
The technical scheme for solving the technical problems is as follows:
a subdivision differential speed reducer comprises a shell, a motor and a differential speed reducer arranged in the shell; the differential speed reducing device comprises a first-stage differential speed reducing device and a second-stage differential speed reducing device, the first-stage differential speed reducing device is arranged on the upper layer of the casing, the second-stage differential speed reducing device is arranged on the lower layer of the casing, and the first-stage differential speed reducing device is in transmission connection with the second-stage differential speed reducing device through a bracket wheel;
the first-stage differential speed reducer comprises an upper fixed wheel, an upper moving wheel and at least 2 upper differential wheels, wherein the upper fixed wheel and the upper moving wheel are toothed rings with the same reference circle diameter and teeth facing to the axis, the teeth of the upper fixed wheel are the same as or similar to the teeth of the upper moving wheel, but the teeth of the upper fixed wheel are different, the upper fixed wheel and the upper moving wheel are adjacently and coaxially arranged, the upper moving wheel is positioned at the upper part of the upper fixed wheel, the periphery of the upper fixed wheel is fixedly connected with a machine shell through a screw, the upper moving wheel is arranged on a main shaft through a moving wheel frame, a bracket wheel is arranged on the main shaft at the lower part of the upper fixed wheel through a bearing, the upper differential wheel is arranged on an upper bracket shaft at the upper part of the bracket wheel through a bearing, and at least one tooth of the upper differential wheel is meshed with the teeth of the toothed rings of the upper fixed wheel and the upper moving wheel in an initial state;
the bracket wheel is in transmission connection with an upper outer shaft gear arranged on one side of the machine shell, the upper outer shaft gear is connected with an outer shaft on one side of the machine shell, the lower end of the outer shaft is connected with a lower outer shaft gear, and the lower outer shaft gear is in transmission connection with a motor gear of a motor positioned on the lower part of the machine shell; when the motor is started, the outer shaft is driven to rotate by the lower outer shaft gear, the outer shaft drives the bracket wheel to rotate by the upper outer shaft gear, and the upper differential wheel on the upper part of the bracket wheel simultaneously rotates around the upper bracket shaft and revolves around the spindle, so that the spindle is driven to rotate by the upper driving wheel;
the two-stage differential speed reducer is arranged at the lower part of the bracket wheel and comprises a lower fixed wheel, a lower driving wheel and at least 2 lower differential wheels, wherein the lower fixed wheel and the lower driving wheel are toothed rings with the same reference circle diameter and the gear teeth facing to the axis;
when the motor is started, the outer shaft is driven to rotate by the lower outer shaft gear, the outer shaft drives the bracket wheel to rotate by the upper outer shaft gear, and the lower differential wheel at the lower part of the bracket wheel simultaneously rotates around the lower bracket shaft and revolves around the spindle, so that the spindle is driven to rotate by the lower driving wheel;
the tooth number of the lower fixed wheel is the same as that of the upper fixed wheel, the tooth number of the lower driving wheel is the same as that of the upper driving wheel, the tooth number of the lower driving wheel is larger than that of the lower fixed wheel, the tooth number of the upper driving wheel is larger than that of the upper fixed wheel, the difference between the tooth pitch radian B2 of the upper fixed wheel or the lower fixed wheel and the tooth pitch radian B1 of the upper driving wheel or the lower driving wheel is a constant B smaller than 1, and B is equal to B2-B1 and smaller than 1;
the pitch radian B2 of the upper fixed wheel or the lower fixed wheel is an included angle formed by two adjacent gear teeth of the upper fixed wheel or the lower fixed wheel and the center of the gear ring, and the pitch radian B1 of the upper driving wheel or the lower driving wheel is an included angle formed by two adjacent gear teeth of the upper driving wheel or the lower driving wheel and the center of the gear ring, and the unit is degree;
the upper fixed wheel and the lower fixed wheel are arranged in different phases, the phase difference is 1/2B, and the upper differential wheel and the lower differential wheel are uniformly distributed.
The further technical scheme is as follows: the lower bracket shafts at the lower part of the bracket wheels and the upper bracket shafts at the upper part of the bracket wheels are arranged in a staggered way, and when the number of the upper and lower differential wheels is 2, the arrangement directions of the upper and lower bracket shafts are vertical to each other.
The teeth of the upper fixed wheel, the upper driving wheel, the lower fixed wheel and the lower driving wheel are the same or similar in shape, and the shape of the teeth is arc, polygonal, involute, cycloid or hyperbolic.
Due to the adoption of the technical scheme, compared with the prior art, the subdivision differential speed reducer has the following beneficial effects:
1. the precision is high, the torsional rigidity is large, under the rated torque, the clearance return difference is small, the driving is sectional driving, and the return clearance (return difference) is small;
2. the transmission ratio range is large, and a larger reduction ratio can be realized by adjusting the differential spacing or reducing the number of teeth of the sun gear;
3. the transmission efficiency is high, and the volume is small when the same torque and power are transmitted;
4. meanwhile, the device has the characteristic of large output torque, and can simultaneously consider the requirements of precision and output torque: the first-stage differential speed reducer and the second-stage differential speed reducer are respectively driven in a differential mode once, and are continuously circulated to achieve subdivision differential, so that higher output precision is achieved on the premise of keeping the same torque;
if the differential speed reducer is a double-subdivision differential speed reducer, the fixed wheel is 24 teeth (15 degrees for B2), the moving wheel is 25 teeth (14.4 degrees for B1), the differential coefficient is 0.6 degrees (B is equal to B2-B1 =0.6 degrees), namely, the rotation is 0.6 degrees once in difference, the fixed wheel is in the middle, the upper part and the lower part are moving wheels, the tooth forms are the same, the upper fixed wheel and the lower fixed wheel are fixed on the outer wall, the upper moving wheel and the lower moving wheel are both fixed on the main shaft and can do work, but the initial phases are different (the difference is 1/2B and is half of the offset differential coefficient, 0.3 degrees in the example), when the upper part or the lower part is not differentiated, the transmission gear is in a clearance moving state, and when the difference of the upper part is up to 0.3 degrees, the lower part begins to differentiate; when the lower part begins to be differentiated to 0.6 degrees, the upper part begins to be differentiated again, and the subdivision is carried out alternately, so that the purpose of subdivision is achieved, and the output with the precision of 0.3 degree is achieved, namely the return stroke difference is limited to 0.3 degree.
The technical features of a subdivided differential speed reducer according to the present invention will be further described with reference to the accompanying drawings and embodiments.
Drawings
Fig. 1 to 2 are schematic structural views of a subdivided differential speed reducer according to the present invention:
FIG. 1 is a front view, and FIG. 2 is a cross-sectional view A-A of FIG. 1;
fig. 3-8 are schematic diagrams of the transmission mechanism of a subdivided differential speed reducer according to the present invention:
FIG. 3 is a bottom view of FIG. 4, FIG. 4 is a front view, FIG. 5 is a top view of FIG. 4, FIG. 6 is an upward perspective view, FIG. 7 is a cross-sectional view, and FIG. 8 is a downward perspective view;
fig. 9 to 10 are schematic views of the connection structure of the carrier wheel and the upper and lower differential wheels:
FIG. 9 is a front view, and FIG. 10 is a top view;
fig. 11 to 15 are schematic views of the connection structure of the carrier wheel, the upper differential wheel, the lower differential wheel and the upper and the lower shaft gears:
fig. 11 is a sectional view, fig. 12 is a bottom view of fig. 13, fig. 13 is a front view, fig. 14 is a top view of fig. 13, and fig. 15 is a perspective view;
fig. 16 to 18 are schematic structural views of the pin plug speed reducer:
FIG. 16 is a front view, FIG. 17 is a left side view of FIG. 16, and FIG. 18 is a view showing a pitch arc of the surface plate;
fig. 19 to 20 are schematic structural views of a differential speed reducer:
fig. 19 is a front view, and fig. 20 is a perspective view.
In FIGS. 1 to 15
1-motor, 2-lower outer shaft gear, 3-motor gear, 4-outer shaft, 5-upper outer shaft gear, 6-carriage wheel, 7-upper carriage shaft, 8-upper fixed wheel, 9-bearing, 10-upper differential wheel, 11-upper driving wheel, 12-main shaft, 13-casing, 14-screw, 15-lower differential wheel, 16-lower fixed wheel, 17-lower driving wheel, 18-lower carriage shaft;
FIGS. 16 to 18;
21-movable disc, 22-fixed disc, 23-pin plug, 24-rotating shaft, 25-bearing;
in fig. 19 to 20:
30-motor input shaft hole, 31-output shaft, 32-driving wheel, 33-differential wheel shaft, 34-differential wheel carrier, 35-differential wheel, 36-fixed wheel, 37-planetary wheel, 38-planetary wheel shaft and 39-sun wheel.
Detailed Description
Example one
A subdivision differential speed reducer comprises a shell 13, a motor 1 and a differential speed reducer arranged in the shell; the differential speed reducing device comprises a first-stage differential speed reducing device and a second-stage differential speed reducing device, the first-stage differential speed reducing device is arranged on the upper layer of the casing, the second-stage differential speed reducing device is arranged on the lower layer of the casing, and the first-stage differential speed reducing device is in transmission connection with the second-stage differential speed reducing device through a bracket wheel 6;
the first-stage differential speed reduction device comprises an upper fixed wheel 8, an upper moving wheel 11 and at least 2 upper differential wheels 10, wherein the upper fixed wheel 8 and the upper moving wheel 11 are toothed rings with the same reference circle diameter and the gear teeth facing to the axis, the gear teeth of the upper fixed wheel and the gear teeth of the upper moving wheel are the same in tooth shape or similar in tooth shape and different in tooth number, the upper fixed wheel 8 and the upper moving wheel 11 are adjacently and coaxially installed, the upper moving wheel is positioned at the upper part of the upper fixed wheel, the periphery of the upper fixed wheel is fixedly connected with a machine shell 13 through screws, the upper moving wheel is installed on a main shaft 12 through a moving wheel frame, a bracket wheel 6 is installed on the main shaft at the lower part of the upper fixed wheel 8 through a bearing, the upper differential wheels are symmetrically installed on an upper bracket shaft 7 at the upper part of the bracket wheel 6 through a bearing 9, and at least one gear tooth of the upper differential wheel 10 is meshed with the gear teeth of the toothed rings of the upper fixed wheel 8 and the upper moving wheel 11 at the same time in an initial state;
the bracket wheel 6 is in transmission connection with an upper outer shaft gear 5 arranged on one side of the machine shell, the upper outer shaft gear 5 is connected with an outer shaft 4 on one side of the machine shell, the lower end of the outer shaft 4 is connected with a lower outer shaft gear 2, and the lower outer shaft gear 2 is in transmission connection with a motor gear 3 of a motor 1 positioned on the lower portion of the machine shell; when the motor is started, the outer shaft 4 is driven to rotate through the lower outer shaft gear 2, the outer shaft 4 drives the bracket wheel 6 to rotate through the upper outer shaft gear 5, and the upper differential wheel on the upper part of the bracket wheel 6 simultaneously rotates around the upper bracket shaft 7 and revolves around the spindle, so that the spindle 12 is driven to rotate through the upper driving wheel 11;
the two-stage differential speed reducer is arranged at the lower part of the bracket wheel 6 and comprises a lower fixed wheel 16, a lower driving wheel 17 and at least 2 lower differential wheels 15, the lower fixed wheel and the lower driving wheel are toothed rings with the same reference circle diameter and the gear teeth facing to the axis, the gear teeth of the lower fixed wheel and the gear teeth of the lower driving wheel are the same in tooth form or similar in tooth form and different in tooth number, the lower fixed wheel and the lower driving wheel are adjacently and coaxially arranged, the lower driving wheel is positioned at the lower part of the lower fixed wheel, the periphery of the lower fixed wheel is fixedly connected with the shell 13 through screws, the lower driving wheel is arranged on the main shaft 12 through a movable wheel frame, the lower differential wheels are uniformly arranged on a lower bracket shaft 18 at the lower part of the bracket wheel 6 through bearings, and at least one gear tooth of each lower differential wheel 15 is meshed with the gear teeth of the toothed rings of the lower fixed wheel and the lower driving wheel at the same time in an initial state;
when the motor is started, the outer shaft 4 is driven to rotate through the lower outer shaft gear 2, the outer shaft 4 drives the bracket wheel 6 to rotate through the upper outer shaft gear 5, and the lower differential wheel at the lower part of the bracket wheel 6 simultaneously rotates around the lower bracket shaft 18 and revolves around the main shaft, so that the main shaft is driven to rotate through the lower driving wheel 17;
the tooth number of the lower fixed wheel 16 is the same as that of the upper fixed wheel 8, the tooth number of the lower driving wheel 17 is the same as that of the upper driving wheel 11, the tooth number of the upper driving wheel 11 is larger than that of the upper fixed wheel 8, the tooth number of the lower driving wheel 17 is larger than that of the lower fixed wheel 16, namely, the difference between the tooth pitch radian B2 of the upper fixed wheel or the lower fixed wheel and the tooth pitch radian B1 of the upper driving wheel or the lower driving wheel is a constant B smaller than 1, namely B is equal to B2-B1 and is smaller than 1;
the pitch radian B2 of the upper fixed wheel or the lower fixed wheel is an included angle formed by two adjacent gear teeth of the upper fixed wheel or the lower fixed wheel and the center of the gear ring, and the pitch radian B1 of the upper driving wheel or the lower driving wheel is an included angle formed by two adjacent gear teeth of the upper driving wheel or the lower driving wheel and the center of the gear ring, and the unit is degree;
in the embodiment, the value of the constant B is 0.6, the number of teeth of the upper driving wheel and the lower driving wheel is 25, the pitch radian B1 is 1.44, the number of teeth of the upper fixed wheel and the lower fixed wheel is 24, the pitch radian B2 is 1.5, and the difference B =1.5-1.44=0.6 between the pitch radian B2 of the upper fixed wheel and the pitch radian B1 of the upper driving wheel; the phase of the upper differential wheel and the lower differential wheel is staggered 1/2B, namely 0.3 degrees; the upper fixed wheel 8 and the lower fixed wheel 16 are installed in different phases, the phase difference is 1/2B, and the upper differential wheel 10 and the lower differential wheel 15 are uniformly distributed.
The lower 2 lower carrier shafts of the carrier wheels 6 are arranged alternately with the upper 2 upper carrier shafts 7 in such a way that the upper and lower carrier shafts are arranged in a direction perpendicular to each other (if the upper carrier shafts are arranged transversely, the lower carrier shafts are arranged longitudinally, and thus the upper and lower differential wheels are arranged perpendicularly to each other).
The teeth of the upper fixed wheel, the upper driving wheel, the lower fixed wheel and the lower driving wheel are the same or similar in shape, and the shape of the teeth is arc, polygonal, involute, cycloid or hyperbolic.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.
As a variation of the above embodiment:
1. the constant B influences the precision of each differential differentiation, the greater the precision, the smoother the constant B, the value of the constant B can be determined according to the actual requirement, generally the value of the constant B is 0.6, 0.5, 0.4, 0.3, 0.25, 0.2 or 0.15, and the like, and the smaller the numerical value and the smaller the differential distance, the higher the resolution (precision) of the differential distance; the figure shows 2 times of subdivision, if necessary, 3 times, 4 times, 5 times, 6 times of subdivision can be realized, the larger the subdivision times, the higher the precision is, but the larger the volume is;
2. the upper and lower differential wheels of this embodiment are provided with two each, and the number of differential wheels is influenced by the constant B, and the output can be made more stable by providing a plurality of differential wheels under the allowable condition.
Principle of operation
A motor gear 3 on a motor 1 drives a lower outer shaft gear 2, then drives an outer shaft 4 and an upper outer shaft gear 5 to transmit power to a bracket wheel 6 to drive an upper bracket shaft 7 and a lower bracket shaft 7 fixed on the bracket wheel to rotate, a bearing 9 is arranged at the upper end of the bracket shaft 7, an upper differential wheel and a lower differential wheel are arranged on the bearing 9, an upper fixed wheel 8 is used for differentially driving an upper driving wheel 11 when the upper differential wheel 10 rotates, the upper driving wheel 11 is connected to a main shaft 12, the main shaft 12 is rotated when the upper driving wheel rotates, and the upper fixed wheel 8 and a shell 13 are fixed through a screw 14. The lower differential wheel 15 and the upper differential wheel 10 are staggered by a certain angle (90 degrees), and power is still transmitted to the main shaft 12 through the lower differential fixed wheel 16 and the lower driving wheel 17;
the differential precision of a single-stage differential reducer is 0.2 degrees, and the upper part and the lower part are mutually inserted in a staggered way, so that the total output is 0.1 degree, namely the output shaft is 0.1 degree, and the higher output precision is realized on the premise of keeping the same torque.
If the differential speed reducer is a double-subdivision differential speed reducer, the upper fixed wheel and the lower fixed wheel are 24 teeth (15 degrees for B2), the upper driving wheel and the lower driving wheel are 25 teeth (14.4 degrees for B1), the differential coefficient is 0.6 degrees (B is equal to B2-B1 =0.6 degrees), namely, the upper fixed wheel and the lower fixed wheel rotate 0.6 degrees once in each difference, the upper fixed wheel and the lower fixed wheel are positioned between the upper driving wheel and the lower driving wheel, the upper fixed wheel and the lower fixed wheel are fixed on the outer wall, the tooth shapes of the upper fixed wheel and the lower fixed wheel are the same but the initial phases are different (the difference is B/2, the offset is half of the differential coefficient, and the tooth shape of the upper fixed wheel and the lower fixed wheel is 0.3 degrees in the example);
the upper driving wheel and the lower driving wheel are fixed on the main shaft and can do work, when the difference is not carried out on the upper part or the lower part, the transmission gear is in a clearance moving state, and when the difference is started to reach 0.3 degrees on the upper part, the difference is started on the lower part; when the lower part begins to be differentiated to 0.6 degrees, the upper part begins to be differentiated again, and the subdivision is alternately carried out, so that the purpose of subdivision is achieved, the output with the precision of 0.3 degree is achieved, and the return difference gap can be controlled within 0.3 degree.
(the principle of the engine is the same as that of a multi-cylinder engine, a plurality of cylinders are fixedly connected with a main crankshaft, but because the initial phase is different, some cylinders suck air, some cylinders exhaust air and some cylinders do work, the output of the engine is more uniform).

Claims (3)

1.一种细分微分差动减速器,包括机壳(13)、电机(1)和安装在机壳内的微分差动减速装置;其特征在于:所述微分差动减速装置包括一级微分差动减速装置和二级微分差动减速装置,所述一级微分差动减速装置安装在机壳的上层,所述二级微分差动减速装置安装在机壳的下层,一级微分差动减速装置通过托架轮(6)与二级微分差动减速装置传动连接;1. A subdivided differential differential speed reducer, comprising a casing (13), a motor (1) and a differential differential speed reducer installed in the housing; characterized in that: the differential differential speed reducer comprises a first-level Differential differential deceleration device and two-stage differential differential deceleration device, the first-stage differential differential deceleration device is installed on the upper layer of the casing, the second-stage differential differential deceleration device is installed on the lower layer of the casing, and the first-stage differential differential deceleration device is installed on the lower layer of the casing. The dynamic deceleration device is connected with the secondary differential differential deceleration device through the bracket wheel (6); 所述一级微分差动减速装置包括上定轮(8)、上动轮(11)和至少2个上差分轮(10),所述上定轮(8)和上动轮(11)为分度圆直径相同、轮齿朝向轴心的齿环,上定轮的轮齿与上动轮的轮齿的齿形相同或相似而齿数不同,上定轮(8)与上动轮(11)相邻同轴安装,上动轮位于上定轮上部,上定轮外周通过螺钉与机壳(13)固定连接,上动轮通过动轮架安装在主轴(12)上,所述托架轮(6)通过轴承安装在上定轮(8)下部的主轴上,所述上差分轮通过轴承(9)安装在托架轮(6)上部的上托架轴(7)上,初始状态时上差分轮(10)至少有一个轮齿同时与上定轮(8)和上动轮(11)之齿环的轮齿相啮合;The first-stage differential differential deceleration device includes an upper fixed wheel (8), an upper moving wheel (11) and at least two upper differential wheels (10), and the upper fixed wheel (8) and the upper moving wheel (11) are indexing The gear ring with the same circle diameter and the gear teeth facing the shaft center, the gear teeth of the upper fixed wheel and the gear teeth of the upper moving wheel have the same or similar tooth shape but different number of teeth, the upper fixed wheel (8) and the upper moving wheel (11) are adjacent to each other. The shaft is installed, the upper moving wheel is located on the upper part of the upper fixed wheel, the outer circumference of the upper fixed wheel is fixedly connected with the casing (13) through screws, the upper moving wheel is installed on the main shaft (12) through the moving wheel frame, and the bracket wheel (6) is installed through bearings On the main shaft at the lower part of the upper fixed wheel (8), the upper differential wheel is installed on the upper bracket shaft (7) on the upper part of the bracket wheel (6) through the bearing (9). In the initial state, the upper differential wheel (10) At least one gear tooth meshes with the gear teeth of the upper fixed wheel (8) and the upper moving wheel (11) at the same time; 所述托架轮(6)与安装在机壳一侧的上外轴齿轮(5)传动连接,所述上外轴齿轮与机壳一侧的外轴(4)连接,外轴下端连接下外轴齿轮(2),下外轴齿轮与位于机壳下部的电机(1)的电机齿轮(3)传动连接;电机启动时通过下外轴齿轮带动外轴(4)转动,外轴通过上外轴齿轮(5)带动托架轮(6)转动,托架轮(6)上部的上差分轮同时绕上托架轴(7)自转并绕主轴公转,从而通过上动轮(11)带动主轴(12)转动;The carrier wheel (6) is in driving connection with the upper outer shaft gear (5) installed on one side of the casing, the upper outer shaft gear is connected with the outer shaft (4) on one side of the casing, and the lower end of the outer shaft is connected with the lower end. The outer shaft gear (2), the lower outer shaft gear is connected with the motor gear (3) of the motor (1) located at the lower part of the casing; when the motor starts, the outer shaft (4) is driven to rotate by the lower outer shaft gear, and the outer shaft passes through the upper The outer shaft gear (5) drives the carrier wheel (6) to rotate, and the upper differential wheel on the upper part of the carrier wheel (6) rotates around the upper carrier shaft (7) and revolves around the main shaft at the same time, thereby driving the main shaft through the upper moving wheel (11). (12) Rotation; 所述二级微分差动减速装置安装在托架轮(6)下部,包括下定轮(16)、下动轮(17)和至少2个下差分轮(15),所述下定轮和下动轮为分度圆直径相同、轮齿朝向轴心的齿环,下定轮的轮齿与下动轮的轮齿的齿形相同或相似而齿数不同,下定轮与下动轮相邻同轴安装,下动轮位于下定轮下部,下定轮外周通过螺钉与机壳(13)固定连接,下动轮通过动轮架安装在主轴(12)上,所述下差分轮通过轴承安装在托架轮(6)下部的下托架轴(18)上,初始状态时下差分轮(15)至少有一个轮齿同时与下定轮和下动轮之齿环的轮齿相啮合;The two-stage differential differential reduction device is installed at the lower part of the bracket wheel (6), and includes a lower fixed wheel (16), a lower moving wheel (17) and at least two lower differential wheels (15), and the lower fixed wheel and the lower moving wheel are The gear ring with the same diameter of the indexing circle and the gear teeth facing the shaft center, the teeth of the lower fixed wheel and the gear teeth of the lower driving wheel have the same or similar tooth shape but different number of teeth, the lower fixed wheel and the lower driving wheel are adjacent to the coaxial installation, and the lower driving wheel is located in In the lower part of the lower fixed wheel, the outer circumference of the lower fixed wheel is fixedly connected with the casing (13) through screws, the lower moving wheel is installed on the main shaft (12) through the moving wheel frame, and the lower differential wheel is installed on the lower bracket of the lower part of the bracket wheel (6) through a bearing. On the frame shaft (18), in the initial state, at least one tooth of the lower differential wheel (15) meshes with the tooth of the toothed ring of the lower fixed wheel and the lower moving wheel at the same time; 电机启动时通过下外轴齿轮(2)带动外轴(4)转动,外轴通过上外轴齿轮(5)带动托架轮(6)转动,托架轮(6)下部的下差分轮同时绕下托架轴(18)自转并绕主轴公转,从而通过下动轮(17)带动主轴转动;When the motor starts, the lower outer shaft gear (2) drives the outer shaft (4) to rotate, the outer shaft drives the carrier wheel (6) to rotate through the upper outer shaft gear (5), and the lower differential wheel at the lower part of the carrier wheel (6) simultaneously rotates It rotates around the lower bracket shaft (18) and revolves around the main shaft, so as to drive the main shaft to rotate through the lower moving wheel (17); 所述下定轮(16)与上定轮(8)的齿数相同,所述下动轮(17)与上动轮(11)的齿数相同,上动轮(11)和下动轮(17)的齿数分别大于上定轮(8)和下动轮(17)的齿数,即上定轮或下定轮的齿距弧度B2与上动轮或下动轮的齿距弧度B1的差为小于1的常数B,即B=B2-B1<1;The number of teeth of the lower fixed wheel (16) and the upper fixed wheel (8) are the same, the number of teeth of the lower moving wheel (17) and the upper moving wheel (11) are the same, and the number of teeth of the upper moving wheel (11) and the lower moving wheel (17) are respectively greater than The number of teeth of the upper fixed wheel (8) and the lower moving wheel (17), that is, the difference between the tooth pitch radian B2 of the upper fixed wheel or the lower fixed wheel and the tooth pitch radian B1 of the upper moving wheel or the lower moving wheel is a constant B less than 1, that is, B= B2-B1<1; 所述上定轮或下定轮的齿距弧度B2是指上定轮或下定轮相邻之两轮齿与齿环中心形成的夹角,上动轮或下动轮的齿距弧度B1是指上动轮或下动轮相邻之两轮齿与齿环中心形成的夹角,单位为度;The tooth pitch radian B2 of the upper fixed wheel or the lower fixed wheel refers to the angle formed by the adjacent two teeth of the upper fixed wheel or the lower fixed wheel and the center of the gear ring, and the tooth pitch radian B1 of the upper moving wheel or the lower moving wheel refers to the upper moving wheel. Or the angle formed by the adjacent two teeth of the lower driving wheel and the center of the gear ring, in degrees; 所述上定轮(8)与下定轮(16)安装的相位不同,其相位差为1/2B,所述上差分轮(10)与下差分轮(15)均匀分布。The upper fixed wheel (8) and the lower fixed wheel (16) are installed in different phases, and the phase difference is 1/2B, and the upper differential wheel (10) and the lower differential wheel (15) are evenly distributed. 2.根据权利要求1所述的一种细分微分差动减速器,其特征在于:所述托架轮(6)下部的下托架轴与上部的上托架轴(7)交错布置,当上、下差分轮各为2个时,上、下托架轴的布置方向相互垂直。2. A subdivision-differential differential reducer according to claim 1, characterized in that: the lower bracket shaft at the lower part of the bracket wheel (6) and the upper bracket shaft (7) at the upper part are arranged in a staggered manner, When there are 2 upper and lower differential wheels respectively, the arrangement directions of the upper and lower bracket shafts are perpendicular to each other. 3.根据权利要求2所述的一种细分微分差动减速器,其特征在于:所述上定轮、上动轮、下定轮和下动轮的轮齿的齿形相同或相似,其形状或为圆弧形、或为多边形、或为渐开线、摆线或双曲线形。3. A subdivision-differential differential reducer according to claim 2, characterized in that: the tooth shapes of the teeth of the upper fixed wheel, the upper moving wheel, the lower fixed wheel and the lower moving wheel are the same or similar, and its shape or It is arc-shaped, or polygonal, or involute, cycloid, or hyperbolic.
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CN104989803A (en) * 2015-08-03 2015-10-21 许奉成 Differential planetary reducer
CN107355524A (en) * 2017-07-20 2017-11-17 柳州市罗伯特科技有限公司 A kind of differential differential speed reducer
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4864893A (en) * 1986-07-28 1989-09-12 Kabushiki Kaisha Toshiba Planetary gear having its orbital gears out of phase
US4942781A (en) * 1988-01-06 1990-07-24 Kabushiki Kaisha Toshiba Differential planet gear unit
CN1629513A (en) * 2004-08-06 2005-06-22 李本平 Planetary differential worm stepless speed regulation soft start moment limiting device
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