CN108080319B

CN108080319B - Belt cleaning device is used in gear production for security protection equipment

Info

Publication number: CN108080319B
Application number: CN201711335033.1A
Authority: CN
Inventors: 张文凯
Original assignee: Individual
Current assignee: Hengdong Huihong Machinery Manufacturing Co ltd
Priority date: 2017-12-14
Filing date: 2017-12-14
Publication date: 2020-09-08
Anticipated expiration: 2037-12-14
Also published as: CN108080319A

Abstract

The invention discloses a cleaning device for producing gears for security equipment, which comprises a machine table, wherein a support frame is fixedly arranged at the top of the machine table, a motor box is slidably connected to the top of the support frame, a rack is fixedly arranged at the top of the support frame, a through groove matched with the rack is formed in the bottom of the motor box, at least three baffles are fixedly arranged at the top of the machine table and are uniformly distributed at the top of the machine table, a first toothed bar and a second toothed bar are fixedly arranged at the top of the machine table and between the baffles in sequence from left to right, a sponge sleeve is sleeved on the surface of the first toothed bar, and a drainage groove is formed in the machine table. This belt cleaning device is used in gear production for security protection equipment utilizes high pressure nozzle can wash the gear, drives gear revolve simultaneously, makes the sponge cover clear up the gap of gear, and the cleaning performance is better, and can wash a plurality of gears simultaneously, and work efficiency is high.

Description

Belt cleaning device is used in gear production for security protection equipment

Technical Field

The invention relates to the technical field of automobile accessory production, in particular to a cleaning device for producing a gear for security equipment.

Background

Gear refers to a mechanical element on a rim with gears continuously engaged to transmit motion and power. The application of gears in transmission has appeared very early, and along with the development of production, the smoothness of gear operation is emphasized. Gears can be classified by tooth profile, gear profile, tooth trace shape, surface on which the teeth are located, and manufacturing method, etc. The tooth profile of the gear includes profile curve, pressure angle, tooth height and profile variation. Involute gears are relatively easy to manufacture, so that in the gears used in modern times, involute gears are the absolute majority, while cycloid gears and circular arc gears are less used. In the aspect of pressure angle, the bearing capacity of the small pressure angle gear is smaller; however, the large pressure angle gear is used only in special cases because the load of the bearing increases when the transmission torque is the same, although the load capacity is high. The tooth height of the gear is standardized and generally adopts the standard tooth height. The advantages of the modified gears are more, and the modified gears are distributed in various mechanical equipment. In addition, the gear can also be divided into a cylindrical gear, a bevel gear, a non-circular gear, a rack and a worm and worm wheel according to the shape of the gear; according to the shape of the tooth trace, the gear is divided into a straight gear, a helical gear, a herringbone gear and a curve gear; the gear is divided into an external gear and an internal gear according to the surface where the gear teeth are located; they can be classified into cast gears, cut gears, rolled gears, sintered gears, etc. according to the manufacturing method. The steels commonly used for manufacturing gears include quenched and tempered steels, quenched steels, carburized and quenched steels, and nitrided steels. Cast steel is slightly lower in strength than forged steel and is commonly used for gears with larger sizes; the gray cast iron has poor mechanical property and can be used in open gear transmission of light load; the nodular cast iron can partially replace steel to manufacture gears; plastic gears are often used in light loads and where low noise is required, and the mating gears are generally steel gears with good thermal conductivity.

The gear need use cutting oil to wash and cool down when processing, but the remaining cutting oil in gear surface is difficult to the clearance, and current cleaning measure is only to place the gear and wash the incasement and soak the washing, consumes long time, and cutting oil washs not thorough, influences product quality, and the waste water after the washing is direct discharge usually simultaneously, causes the waste in a large number of water, has improved manufacturing cost, and is unfavorable for the environmental protection.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a cleaning device for producing a gear for security equipment, which solves the problems that the existing cleaning measures are only to put the gear into a cleaning box for soaking and cleaning, the consumed time is long, the cutting oil is not thoroughly cleaned, the product quality is influenced, and meanwhile, the waste water after cleaning is usually directly discharged, so that a large amount of water is wasted, the production cost is increased, and the environmental protection is not facilitated.

In order to achieve the purpose, the invention is realized by the following technical scheme: a cleaning device for producing gears for security equipment comprises a machine table, wherein a supporting frame is fixedly arranged at the top of the machine table, the top of the supporting frame is connected with a motor box in a sliding way, the top of the supporting frame is fixedly provided with a rack, and the bottom of the motor box is provided with a through groove matched with the rack, the top of the machine table is fixedly provided with at least three baffles, and are uniformly distributed on the top of the machine platform, a first toothed bar and a second toothed bar are fixedly arranged on the top of the machine platform and between the baffles in sequence from left to right, the surface of the first rack bar is sleeved with a sponge sleeve, a drainage groove is arranged in the machine table, a motor is fixedly arranged in the motor box, a driving wheel is fixedly arranged at the rear end of an output shaft of the motor, and one side of the driving wheel is meshed with the rack, and an infrared sensor is fixedly arranged on the right side of the machine table.

Preferably, the bottom fixedly connected with connecting rod of motor box, the bottom of connecting rod runs through the support frame and extends to the below of support frame, and the inside of support frame is seted up with the spout of connecting rod looks adaptation.

Preferably, the bottom fixedly connected with shunt tubes of connecting rod, and the bottom intercommunication right side high pressure nozzle of shunt tubes, high pressure nozzle is provided with two at least, and evenly distributed is in the bottom of shunt tubes.

Preferably, the bottom of the machine table is fixedly provided with a water tank, the bottom of the machine table is communicated with the top of the water tank through a drain hole, a first partition plate and a second partition plate are sequentially and fixedly arranged in the water tank from left to right, and a water pump is fixedly arranged in the water tank and positioned on the right side of the second partition plate.

Preferably, the water outlet of the water pump is communicated with a water outlet pipe, the top end of the water outlet pipe penetrates through the water tank and extends to the upper part of the machine table, and the top end of the water outlet pipe is communicated with the rear end of the flow dividing pipe.

Preferably, the inside of water tank and be located fixed mounting between water pump and the second baffle have the mixing box, the delivery port of water pump passes through the right side intercommunication of connecting pipe and mixing box, fixed mounting has the activated carbon board between the left wall of water tank inner chamber and the first baffle.

Preferably, the top intercommunication of mixing box has the inlet tube, the one end that the mixing box was kept away from to the inlet tube runs through second baffle, first baffle and activated carbon plate in proper order and extends to the bottom of water tank inner chamber, the left side intercommunication of mixing box has into pencil, the left end of advancing the pencil runs through the second baffle and extends to the bottom of water tank inner chamber.

Preferably, the front of water tank and the left side intercommunication that is located first baffle have the filler pipe, the front of water tank and be located the intercommunication between first baffle and the second baffle have the filler pipe, the left below intercommunication of water tank has the drain pipe, and fixed mounting has the valve on the drain pipe.

The invention provides a cleaning device for producing a gear for security equipment. The method has the following beneficial effects:

(1) this belt cleaning device is used in gear production for security protection equipment, there is the motor box through the top sliding connection at the support frame, the bottom fixedly connected with connecting rod of motor box, the bottom of connecting rod runs through the support frame and extends to the below of support frame, the bottom fixedly connected with shunt tubes of connecting rod, and the bottom intercommunication right side high pressure nozzle of shunt tubes, the top of board and be located between the baffle from left to right in proper order fixed mounting have first ratch and second ratch, the surface cover of first ratch is equipped with the sponge cover, water drainage tank has been seted up to the inside of board, utilize high pressure nozzle to wash the gear, drive gear revolve simultaneously, make the sponge cover clear up the gap of gear, the cleaning performance is better, and can wash a plurality of gears simultaneously, high work efficiency.

(2) This belt cleaning device is used in gear production for security protection equipment, top intercommunication through wash port and water tank is passed through in the bottom of board, and fixed mounting has the activated carbon plate between the left wall of water tank inner chamber and the first baffle, utilizes the wash port can make the sewage stream return water tank in the water drainage tank in, and the activated carbon plate can adsorb impurity, makes water circulated use, has reduced the waste of water, can practice thrift the cost, and comparatively environmental protection.

(3) This belt cleaning device is used in gear production for security protection equipment, right side intercommunication through the delivery port at the water pump through connecting pipe and mixing box, the top intercommunication of mixing box has the inlet tube, the one end of inlet tube runs through the second baffle in proper order, first baffle and active carbon board extend to the bottom of water tank inner chamber, the left side intercommunication of mixing box has into pencil, the left end that advances the pencil runs through the second baffle and extends to the bottom of water tank inner chamber, utilize the mixing box can mix liquid medicine and water effectively, with the cleaning performance of assurance gear, product quality has been ensured, and simple structure production is convenient.

Drawings

FIG. 1 is a schematic diagram of the structure of the present invention;

FIG. 2 is a side view of the motor housing and shunt tube of the present invention;

FIG. 3 is a side view of the structural platen and baffle of the present invention;

FIG. 4 is a top view of a water tank of the present invention;

FIG. 5 is an enlarged view of a portion of the structure of FIG. 1;

in the figure, 1 machine table, 2 support frames, 3 motor boxes, 4 racks, 5 baffles, 6 first rack bars, 7 second rack bars, 8 sponge sleeves, 9 drainage grooves, 10 motors, 11 driving wheels, 12 infrared sensors, 13 connecting rods, 14 sliding grooves, 15 shunt pipes, 16 high-pressure spray heads, 17 water tanks, 18 drainage holes, 19 first partition plates, 20 second partition plates, 21 water pumps, 22 water outlet pipes, 23 mixing tanks, 24 connecting pipes, 25 activated carbon plates, 26 water inlet pipes, 27 medicine inlet pipes, 28 water inlet pipes, 29 medicine inlet pipes and 30 water outlet pipes.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, an embodiment of the present invention provides a technical solution: a cleaning device for producing gears for security equipment comprises a machine table 1, a water tank 17 is fixedly mounted at the bottom of the machine table 1, a mixing tank 23 is fixedly mounted in the water tank 17 and positioned between a water pump 21 and a second partition plate 20, the top of the mixing tank 23 is communicated with a water inlet pipe 26, one end, far away from the mixing tank 23, of the water inlet pipe 26 sequentially penetrates through the second partition plate 20, a first partition plate 19 and an activated carbon plate 25 and extends to the bottom of an inner cavity of the water tank 17, a medicine inlet pipe 27 is communicated with the left side of the mixing tank 23, the left end of the medicine inlet pipe 27 penetrates through the second partition plate 20 and extends to the bottom of the inner cavity of the water tank 17, medicine and water can be effectively mixed by using the mixing tank 23, so that the cleaning effect of the gears is ensured, the product quality is ensured, the structure is simple, the production is convenient, a water outlet of the water pump 21 is communicated with the right side of the mixing tank 23 through a connecting, the sewage in the drainage groove 9 can flow back to the inside of the tank 17 by utilizing the drainage hole 18, the activated carbon plate 25 can adsorb impurities, so that water can be recycled, the waste of water is reduced, the cost can be saved, and the activated carbon plate is environment-friendly, the front surface of the tank 17 and the left side of the first partition plate 19 are communicated with the water adding pipe 28, the front surface of the tank 17 and the left side of the first partition plate 19 and the second partition plate 20 are communicated with the medicine adding pipe 29, the lower part of the left side of the tank 17 is communicated with the drainage pipe 30, the drainage pipe 30 is fixedly provided with a valve, the bottom of the machine table 1 is communicated with the top of the tank 17 through the drainage hole 18, the first partition plate 19 and the second partition plate 20 are fixedly arranged in the tank 17 from left to right, the water pump 21 is fixedly arranged in the tank 17 and the right side of the second partition plate 20, the water outlet of the water pump 21 is communicated with the water outlet, and the top of outlet pipe 22 and the rear end of shunt tubes 15 communicate, the top fixed mounting of board 1 has support frame 2, the top sliding connection of support frame 2 has motor box 3, the bottom fixedly connected with connecting rod 13 of motor box 3, the bottom fixedly connected with shunt tubes 15 of connecting rod 13, and the bottom of shunt tubes 15 communicates right side high pressure nozzle 16, high pressure nozzle 16 is provided with two at least, and evenly distributed is in the bottom of shunt tubes 15, the bottom of connecting rod 13 runs through support frame 2 and extends to the below of support frame 2, and the inside of support frame 2 sets up the spout 14 with connecting rod 13 looks adaptation, the top fixed mounting of support frame 2 has rack 4, and the bottom of motor box 3 sets up the logical groove with rack 4 looks adaptation, the top fixed mounting of board 1 has baffle 5, baffle 5 is provided with three at least, and evenly distributed is at the top of board 1, the top of board 1 just is located between the baffle 5 from left to right in proper order fixed mounting Two ratchets 7, the surface cover of first ratchets 6 is equipped with sponge cover 8, water drainage tank 9 has been seted up to the inside of board 1, utilize high pressure nozzle 16 to wash the gear, drive gear revolve simultaneously, make sponge cover 8 can clear up the gap of gear, the cleaning performance is better, and can wash a plurality of gears simultaneously, high work efficiency, the inside fixed mounting of motor box 3 has motor 10, its just reversal of motor 10 accessible program control, the rear end fixed mounting of motor 10 output shaft has drive wheel 11, and one side and the rack 4 intermeshing of drive wheel 11, the right side fixed mounting of board 1 has infrared ray sensor 12, infrared ray sensor 12 is BISS0001 model infrared ray sensor.

When the cleaning device is used, purified water is added into the water tank 17 through the water adding pipe 28, cleaning agent is added into the water tank 17 through the chemical adding pipe 29, a plurality of gears are clamped on the second rack bar 7 and are put down simultaneously, the gears are meshed with the second rack bar 7 to enable the gears to rotate to the left side to be above the sponge sleeve 8 and are meshed with the sponge sleeve 8, the infrared sensor 12 senses the gears to automatically start the motor 10 and the water pump 21, the water pump 21 pumps purified water from the left side of the first partition plate 19 through the water inlet pipe 26, the cleaning agent is pumped from the left side of the second partition plate 20 through the chemical inlet pipe 27, the cleaning agent is mixed in the mixing box 23 and then is discharged into the flow dividing pipe 15 through the water outlet pipe 22, then the cleaning agent is sprayed out through the high-pressure spray nozzle 16 to flush the side surface of the gears, the gears continue to rotate, the driving wheel 11 is driven by the motor 10, the motor box 3 is driven to, and keeping the high-pressure spray head 16 to continuously wash the gear, rolling out the washed gear from the left side of the machine table 1, flowing sewage into the drainage groove 9, refluxing the sewage into the water tank 17 through the drainage hole 18, adsorbing impurities by the activated carbon plate 25, recycling the sewage, and periodically taking out and replacing the activated carbon plate 2.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a belt cleaning device is used in gear production for security protection equipment, includes board (1), its characterized in that: the top of the machine table (1) is fixedly provided with a support frame (2), the top of the support frame (2) is connected with a motor box (3) in a sliding mode, the top of the support frame (2) is fixedly provided with a rack (4), the bottom of the motor box (3) is provided with a through groove matched with the rack (4), the top of the machine table (1) is fixedly provided with at least three baffles (5), the baffles (5) are uniformly distributed on the top of the machine table (1), and a first rack bar (6) and a second rack bar (7) are sequentially and fixedly arranged at the top of the machine table (1) and between the baffles (5) from left to right; a sponge sleeve (8) is sleeved on the surface of the first rack (6), a drainage groove (9) is formed in the machine table (1), a motor (10) is fixedly installed in the motor box (3), a driving wheel (11) is fixedly installed at the rear end of an output shaft of the motor (10), one side of the driving wheel (11) is meshed with the rack (4), and an infrared sensor (12) is fixedly installed on the right side of the machine table (1); the bottom of the motor box (3) is fixedly connected with a connecting rod (13), the bottom end of the connecting rod (13) penetrates through the support frame (2) and extends to the lower part of the support frame (2), and a sliding groove (14) matched with the connecting rod (13) is formed in the support frame (2); the bottom end of the connecting rod (13) is fixedly connected with a shunt pipe (15), the bottom of the shunt pipe (15) is communicated with a right high-pressure spray head (16), and at least two high-pressure spray heads (16) are uniformly distributed at the bottom of the shunt pipe (15); a water tank (17) is fixedly mounted at the bottom of the machine table (1), the bottom of the machine table (1) is communicated with the top of the water tank (17) through a drain hole (18), a first partition plate (19) and a second partition plate (20) are fixedly mounted in the water tank (17) from left to right in sequence, and a water pump (21) is fixedly mounted in the water tank (17) and positioned on the right side of the second partition plate (20); a water outlet of the water pump (21) is communicated with a water outlet pipe (22), the top end of the water outlet pipe (22) penetrates through the water tank (17) and extends to the upper part of the machine table (1), and the top end of the water outlet pipe (22) is communicated with the rear end of the shunt pipe (15); a mixing box (23) is fixedly arranged in the water tank (17) and between the water pump (21) and the second partition plate (20), a water outlet of the water pump (21) is communicated with the right side of the mixing box (23) through a connecting pipe (24), and an activated carbon plate (25) is fixedly arranged between the left wall of the inner cavity of the water tank (17) and the first partition plate (19); the top of the mixing box (23) is communicated with a water inlet pipe (26), one end, far away from the mixing box (23), of the water inlet pipe (26) sequentially penetrates through the second partition plate (20), the first partition plate (19) and the activated carbon plate (25) and extends to the bottom of the inner cavity of the water tank (17), the left side of the mixing box (23) is communicated with a medicine inlet pipe (27), and the left end of the medicine inlet pipe (27) penetrates through the second partition plate (20) and extends to the bottom of the inner cavity of the water tank (17); the front of water tank (17) and the left side intercommunication that is located first baffle (19) have water pipe (28), the front of water tank (17) and be located intercommunication between first baffle (19) and second baffle (20) have dosing pipe (29), the left below intercommunication of water tank (17) has drain pipe (30), and fixed mounting has the valve on drain pipe (30).