CN108072336A - Fuel manipulator crane extension sleeve total travel running orbit accurately detects and adjusting process - Google Patents

Fuel manipulator crane extension sleeve total travel running orbit accurately detects and adjusting process Download PDF

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Publication number
CN108072336A
CN108072336A CN201611003602.8A CN201611003602A CN108072336A CN 108072336 A CN108072336 A CN 108072336A CN 201611003602 A CN201611003602 A CN 201611003602A CN 108072336 A CN108072336 A CN 108072336A
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CN
China
Prior art keywords
inner sleeve
directive wheel
sleeve
manipulator crane
laser
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Granted
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CN201611003602.8A
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Chinese (zh)
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CN108072336B (en
Inventor
李涛
申亚波
郭科科
何行洲
金飞
叶荣山
江承志
陈泽威
周鑫
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Three Gate Nuclear Power Co Ltd
Sanmen Nuclear Power Co Ltd
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Three Gate Nuclear Power Co Ltd
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Priority to CN201611003602.8A priority Critical patent/CN108072336B/en
Publication of CN108072336A publication Critical patent/CN108072336A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes

Abstract

The invention belongs to pressurized water reactor nuclear power station material-loading/unloading machine extension sleeve guiding clearance adjustment technology fields, more particularly to a kind of accurate detection of fuel manipulator crane extension sleeve total travel running orbit and adjusting process, for solving the problems, such as loading and unloading process fuel assembly position inaccurate and rocking excessive.It is characterized in that, it includes joint test device, Adjustment Tests device, test inner sleeve operation straightness, adjusts the verticality of outer sleeve, the concentricity for adjusting inner and outer sleeves, adjustment first layer directive wheel, adjustment second layer directive wheel, adjusts the step of other five layers of directive wheels and test inner sleeve operation straightness.The present invention solves the problems, such as that fuel manipulator crane can not measure inner sleeve operation straightness, and provide the adjusting process of inner sleeve guiding clearance, fuel manipulator crane inner sleeve directive wheel is enabled to be in optimal working condition, ensure the operation straightness of inner sleeve, accuracy and reliability that fuel manipulator crane positions fuel assembly are improved, significantly reduces fuel scraping damage risk.

Description

Fuel manipulator crane extension sleeve total travel running orbit accurately detects and adjusting process
Technical field
The invention belongs to pressurized water reactor nuclear power station material-loading/unloading machine extension sleeve guiding clearance adjustment technology fields, and in particular to one Kind fuel manipulator crane extension sleeve total travel running orbit accurately detects and adjusting process.
Background technology
Reactor core loading and unloading need in the underwater completion of 12 meters of depths, and fuel assembly heap in-core arrangement closely, reason There was only about 1mm by gap, therefore it is required that fuel manipulator crane has very high positioning accuracy.
The component that fuel manipulator crane is directly connected with fuel assembly is inner sleeve, it is carried out by seven layers of directive wheel on outer sleeve It is oriented to.The positioning accuracy of fuel assembly depends primarily upon the precision of inner sleeve, therefore the positioning accuracy of inner sleeve need to carry out accurately Measurement, method traditional at present is that a trocar-like experimental rig is installed on fuel manipulator crane inner sleeve gripping apparatus, then will experiment Paper is placed on inner sleeve lower limit height, repeatedly lifts inner sleeve in same position, test needle point is pricked out small on ph test paper ph Hole site changes to judge the positioning accuracy of inner sleeve.This method can judge positioning accurate of the inner sleeve in lower limit well Degree, but also have its limitation, i.e., it can not test the entire dynamic process of inner sleeve movement.
Due to the influence of many factors, there is swing to a certain degree in lifting process or turn in inner sleeve and fuel assembly It is dynamic.Seven layers of directive wheel, which can realize inner sleeve, to be oriented to and positions, and is limited it and is rotated and swing.If directive wheel gap is excessive, It then can not effectively limit the rotation and swing of fuel assembly;If directive wheel gap is too small, seven layers of directive wheel is difficult to ensure that Gap uniformity is consistent, aggravates the swing of fuel assembly instead.
The rotation and swing of inner sleeve can cause the variation of loading and unloading process fuel assembly position, cause fuel assembly and phase Adjacent component scrapes.The major way of fuel damage is pulled for grid spacer, and the immediate cause that grid spacer is pulled is just It is the mutual scraping between fuel assembly.
To meet fuel assembly in the safety operation of reactor core, it is necessary to which inner sleeve total travel fortune can accurately be detected by inventing one kind The technique of dynamic rail mark, and complete the accurate adjustment to extension sleeve guiding clearance.
The content of the invention
The defects of it is an object of the invention to be directed to the prior art, provides a kind of accurate detection inner sleeve total travel movement rail The technique of mark and a set of directive wheel interval regulating process, for solve loading and unloading process fuel assembly position inaccurate and Rock the problem of excessive.
What the present invention was realized in:
1. a kind of unloader extension sleeve total travel running orbit accurately detects and adjusting process, include the following steps:
Step 1:Joint test device
Step 1.1:Experimental rig is placed on refuelling pool bottom, fuel manipulator crane inner sleeve underface;
Step 1.2:Decline fuel manipulator crane inner sleeve, the positioning pin of gripping apparatus is made to enter among the location hole of experimental rig;
Step 1.3:Fuel manipulator crane gripping apparatus is operated, 4 groups of hooks is opened and hooks experimental rig;
Step 1.4:Inner sleeve is promoted, it is made to be retracted to outer sleeve;
Step 2:Adjustment Tests device
Step 2.1:All directive wheel bolts on fuel manipulator crane outer sleeve are unclamped, removes and is oriented to wheel carrier, directive wheel is with guiding Wheel carrier is removed together, and inner sleeve is made to be in free state;
Step 2.2:Decline inner sleeve, make experimental rig close to refuelling pool bottom;
Step 2.3:Laser receiver board is placed in below laser beam emitting device;
Step 2.4:Open laser beam emitting device;
Step 2.5:Inner sleeve is promoted, observation laser beam emitting device changes in the facula position of laser receiver board, and according to Facula position changes to adjust the direction of laser beam emitting device;
Step 2.6:It adjusts and tests repeatedly according to step 2.5, until during inner sleeve lifting, facula position no longer changes;
Step 2.7:As shown in figure 3, returning dress is oriented to wheel carrier, and re-secure directive wheel bolt;
Step 3:Test inner sleeve operation straightness
Step 3.1:Laser receiver board is placed in lower core plate;If reactor core is unavailable, laser receiver board can also be put Put the underface among hole bottom of tumbling, two tracks of fuel transfer carriage;
Step 3.2:Fuel manipulator crane is moved to above laser receiver board, laser receiver board is allow to receive Laser emission The hot spot of device;
Step 3.3:Total travel lifts inner sleeve, monitors the scope of hot spot movement in laser receiver board, confirms spot center Otherwise offset need to be adjusted no more than 3mm according to following processing steps;
Step 4:Adjust the verticality of outer sleeve
Step 4.1:Plumb line successively is hung in 0 °, 90 °, 180 ° and 270 ° direction of outer sleeve, with Steel Ruler under Portion, middle part and 3, top position measure distance D1, D2 and D3 of the housing drum outer wall apart from plumb line respectively;
Step 4.2:D1, D2 and D3 that analysis measurement obtains, judge whether the verticality of outer sleeve meets default precision It is required that;It is such as unsatisfactory for, is then adjusted by increasing and decreasing the thickness of outer sleeve bearing inferior shim;
Step 4.3:Remeasure outer sleeve verticality according to step 4.1, such as be still unsatisfactory for default required precision, then after It is continuous to increase and decrease gasket according to step 4.2 to adjust;
Step 5:Adjust inner and outer sleeves concentricity
Step 5.1:Inner sleeve is lifted, is confirmed whether there is the abnormal strike note of inner sleeve and directive wheel, checks and carry if having Whether the steel wire rope for rising inner sleeve is in the center position of outer sleeve;
Step 5.2:If steel wire rope in the center position of outer sleeve, does not adjust main promoted and supports horizontal lower end rubber block gasket Thickness, main promotion hoist engine is made to generate rotation, until steel wire rope is located at the center position of outer sleeve;Inner sleeve will be at this time The center position of outer sleeve;
Step 6:Remove all directive wheels
All directive wheel bolts are unclamped, and removes and is oriented to wheel carrier and gasket;
Step 7:Adjust first layer directive wheel
Step 7.1:Fuel manipulator crane is moved to hole top of tumbling, lower limit can be down in the position inner sleeve;
Step 7.2:Decline inner sleeve, between passing through two tracks of fuel transfer carriage, and be down to lower limit;At this time Only bottom 2 layers of directive wheel can realize guiding;
Step 7.3:The thickness of the both sides directive wheel gasket of first layer directive wheel is adjusted, directive wheel is made just to touch interior Sleeve;Started with laser facula mobile for foundation;
Step 7.4:1mm hassock pieces are increased to two groups of directive wheels;
Step 7.5:Re-secure directive wheel bolt;
Step 8:Adjust second layer directive wheel
Step 8.1:The both sides directive wheel spacer thickness of second layer directive wheel is adjusted, it is made just to touch inner sleeve; Started with laser facula mobile for foundation;
Step 8.2:1mm hassock pieces are increased to two groups of directive wheels, make directive wheel away from inner sleeve;
Step 8.3:Re-secure directive wheel bolt;
Step 9:Adjust other five layers of directive wheels
Step 9.1:1 meter of inner sleeve height is promoted, inner sleeve enters third layer directive wheel at this time;
Step 9.2:The directive wheel spacer thickness of both sides directive wheel is adjusted, it is made just to touch inner sleeve;With laser Hot spot starts mobile for foundation;
Step 9.3:1mm hassock pieces are increased to two groups of directive wheels, make directive wheel away from inner sleeve;
Step 9.4:Re-secure directive wheel bolt;
Step 9.5:Step 9.1 is repeated to step 9.4, has been sequentially adjusted in fourth, fifth, six, seven layer of directive wheel;
Step 10:Test inner sleeve operation straightness
Step 10.1:Total travel lifts inner sleeve, monitors the change in location of hot spot on simultaneously recording laser receiver board, confirms light Spot off-centring is not more than 3mm;
Step 10.2:If bite occurs in inner sleeve operation, 0.1mm thickness gaskets are increased to every group of directive wheel, are laid equal stress on New test, until meeting the requirements.
2. unloader extension sleeve total travel running orbit according to claim 1 accurately detects and adjusting process, It is characterized in that:Default required precision in the step 4.3 is:Outer sleeve verticality worst error must not exceed 4.8mm。
3. unloader extension sleeve total travel running orbit according to claim 1 accurately detects and adjusting process, It is characterized in that:The experimental rig includes fixing device, laser beam emitting device and laser receiver board;Fixing device it is upper End is provided with location hole, is fixedly connected by hook and positioning pin with fuel manipulator crane gripping apparatus;Laser beam emitting device is fixed on fixation The lower part of device;Fixing device lower part is provided with through hole, and the laser of laser beam emitting device transmitting is projected by the through hole positioned at solid Determine in the laser receiver board below device.
The beneficial effects of the invention are as follows:
The present invention includes joint test device, Adjustment Tests device, test inner sleeve and runs straightness, adjusts outer sleeve Verticality, the concentricity for adjusting inner and outer sleeves, adjustment second layer directive wheel, adjust other five layers and lead adjustment first layer directive wheel To the step of wheel and test inner sleeve runs straightness.The present invention, which solves fuel manipulator crane, can not measure inner sleeve operation straightness The problem of, and the adjusting process of a set of inner sleeve guiding clearance is provided, fuel manipulator crane inner sleeve directive wheel is enabled to be in Optimal working condition, it is ensured that the operation straightness of inner sleeve improves accuracy that fuel manipulator crane positions fuel assembly and can By property, fuel scraping damage risk is significantly reduced.
Description of the drawings
Fig. 1 is the schematic diagram that Special testing device is connected on fuel manipulator crane gripping apparatus;
Fig. 2 arranges schematic diagram for outer sleeve directive wheel;
Fig. 3 adjusts schematic diagram for directive wheel gap;
Fig. 4 adjusts schematic diagram for outer sleeve verticality;
Fig. 5 adjusts schematic diagram for inner and outer sleeves concentricity.
Wherein:1. fuel manipulator crane gripping apparatus, 2. hooks, 3. positioning pins, 4. fixing devices, 5. laser beam emitting devices, 6. laser Receiver board, 7. outer sleeves, 8. guide wheel assemblies, 9. inner sleeves, 10. guiding wheel carriers, 11. directive wheels, 12. directive wheel bolts, 13. Directive wheel gasket, 14. outer sleeve bearings, 15. outer sleeve bearing pads, 16. plumb lines, 17. main promotion hoist engines, 18. steel wires Rope, 19. main promotion support beams, 20. rubber blocks, 21. rubber block gaskets, 22. main promotion shafts.
Specific embodiment
The present invention is described further with reference to the accompanying drawings and examples.
As shown in Figure 1, the experimental rig used in the present invention is connected to fuel manipulator crane gripping apparatus 1 using the hook 2 of fuel manipulator crane, And realize positioning using the positioning pin 3 of fuel manipulator crane gripping apparatus 1.Experimental rig is equipped with laser beam emitting device 5, Laser emission direction It can be adjusted by 4 groups of adjustment screws, to ensure laser direction and inner sleeve centerline axis parallel, at this time in laser receiver board 6 Facula position just represent the position of inner sleeve, pass through the variation to inner sleeve lifting process facula position, you can in measuring Sleeve runs straightness.
As shown in Fig. 2, equipped with guide wheel assemblies 8 (totally seven layers) on fuel manipulator crane outer sleeve 7, due to the installation of outer sleeve 7 The reasons such as the error of perpendicularity cause unilateral 7 directive wheels not point-blank so that inner sleeve 9 easily occurs when moving up and down Collision is rocked, and then influences the safety of loading and unloading operation.To improve the stability of inner sleeve operation, it must ensure seven layers of guiding up and down Wheel is point-blank.
As shown in figure 3, every layer of directive wheel includes 2 guide wheel assemblies.Guide wheel assemblies are by guiding wheel carrier 10 and directive wheel 11 compositions are fixed to outer sleeve by directive wheel bolt 12, and pass through directive wheel gasket 13 and be adjusted gap:Increase and be oriented to When taking turns the thickness of gasket 13, directive wheel 11 will be far from inner sleeve 9;When reducing the thickness of directive wheel gasket 13, directive wheel 11 will lean on Nearly inner sleeve 9.
As shown in figure 4, outer sleeve 7 is fixed to by bearing 14 on fuel manipulator crane trolley deck.The verticality of outer sleeve can It is measured using plumb line 16;By adjusting the thickness of 14 lower end gasket 15 of bearing, the verticality of outer sleeve is can adjust, makes it It is optimal state.
As shown in figure 5, loading and unloading owner promotes 17 one end of hoist engine is hinged to pedestal by axis 22, the other end passes through crossbeam 19 and rubber block 20 support.By adjusting the thickness of rubber block gasket 21, it may be such that main promotion hoist engine 17 along main promotion Shaft 22 rotates, and then adjusts position of the steel wire rope 18 compared with outer sleeve 7, it is ensured that inner sleeve 9 is in the positive middle position of outer sleeve 7 It puts.
A kind of fuel manipulator crane extension sleeve total travel running orbit accurately detects and adjusting process, includes the following steps:
Step 1:Joint test device
Step 1.1:Experimental rig is placed on refuelling pool bottom, 9 underface of fuel manipulator crane inner sleeve.
Step 1.2:Decline fuel manipulator crane inner sleeve 9, the positioning pin 3 of gripping apparatus is made to enter among the location hole of experimental rig.
Step 1.3:Fuel manipulator crane gripping apparatus 1 is operated, 4 groups of hooks 2 is opened and hooks experimental rig, as shown in Figure 1.
Step 1.4:Inner sleeve 9 is promoted, it is made to be retracted to outer sleeve 7.
Step 2:Adjustment Tests device
Step 2.1:As shown in figure 3, unclamping all directive wheel bolts 12 on fuel manipulator crane outer sleeve 7, remove and be oriented to wheel carrier 10, directive wheel 11 is removed with wheel carrier 10 is oriented to, and inner sleeve 9 is made to be in free state.
Step 2.2:Decline inner sleeve 9, make experimental rig close to refuelling pool bottom.
Step 2.3:As shown in Figure 1, laser receiver board 6 is placed in 5 lower section of laser beam emitting device.
Step 2.4:Open laser beam emitting device 5.
Step 2.5:Inner sleeve 9 is promoted, observation laser beam emitting device 5 changes in the facula position of laser receiver board 6, and root The direction of laser beam emitting device 5 is adjusted according to facula position variation.
Step 2.6:It adjusts and tests repeatedly according to step 2.5, until when inner sleeve 9 lifts, facula position no longer changes.
Step 2.7:As shown in figure 3, returning dress is oriented to wheel carrier 10, and re-secure directive wheel bolt 12.
Step 3:Test inner sleeve operation straightness
Step 3.1:Laser receiver board 6 is placed in lower core plate;It, also can be by laser receiver board 6 if reactor core is unavailable It is placed on to tumble and cheats bottom, the underface among two tracks of fuel transfer carriage.
Step 3.2:Fuel manipulator crane is moved to 6 top of laser receiver board, laser receiver board 6 is allow to receive laser hair The hot spot of injection device 5.
Step 3.3:Total travel lifts inner sleeve 9, monitors the scope of hot spot movement in laser receiver board 6, confirms in hot spot Otherwise heart offset need to be adjusted no more than 3mm according to following processing steps.
Step 4:Adjust the verticality of outer sleeve
Step 4.1:As shown in figure 4, plumb line 16 successively is hung in 0 °, 90 °, 180 ° and 270 ° direction of outer sleeve 7, Measured respectively in lower part, middle part and 3, top position with Steel Ruler distance D1, D2 of 7 outer wall of outer sleeve apart from plumb line with And D3.
Step 4.2:D1, D2 and D3 that analysis measurement obtains, judge whether the verticality of outer sleeve 7 meets default precision It is required that.It is such as unsatisfactory for, is then adjusted by increasing and decreasing the thickness of 14 inferior shim 15 of outer sleeve bearing.
Step 4.3:7 verticality of outer sleeve is remeasured according to step 4.1, is such as still unsatisfactory for default required precision, then Continue to increase and decrease gasket according to step 4.2 to adjust.7 verticality worst error of outer sleeve must not exceed 4.8mm, to improve loading and unloading The revolution positioning accuracy of machine inner sleeve should improve outer sleeve verticality as far as possible.
Step 5:Adjust inner and outer sleeves concentricity
Step 5.1:Inner sleeve 9 is lifted, is confirmed whether there is the abnormal strike note of inner sleeve 9 and directive wheel 11, is examined if having Whether the steel wire rope 18 for looking into promotion inner sleeve 9 is in the center position of outer sleeve 7.
Step 5.2:As shown in figure 5, if steel wire rope 18 adjusts main promoted and supports horizontal stroke not in the center position of outer sleeve 7 The thickness of 19 lower end rubber block gaskets 21 makes main promotion hoist engine 17 generate rotation, until steel wire rope 18 is being located at outer sleeve 7 just Middle position.Inner sleeve 9 is by the center position in outer sleeve 7 at this time.
Step 6:Remove all directive wheels
As shown in Figure 2 and Figure 3, all directive wheel bolts 12 are unclamped, and removes and is oriented to wheel carrier 10 and gasket 13.
Step 7:Adjust first layer directive wheel
Step 7.1:Fuel manipulator crane is moved to hole top of tumbling, lower limit can be down in the position inner sleeve 9.
Step 7.2:Decline inner sleeve 9, between passing through two tracks of fuel transfer carriage, and be down to lower limit.This When only have bottom 2 layers of directive wheel that can realize guiding.
Step 7.3:As shown in figure 3, the thickness of the both sides directive wheel gasket 13 of adjustment first layer directive wheel, makes directive wheel 11 Just touch inner sleeve 9.Started with laser facula mobile for foundation.
Step 7.4:1mm hassock pieces are increased to two groups of directive wheels 11.
Step 7.5:Re-secure directive wheel bolt 12.
Step 8:Adjust second layer directive wheel
Step 8.1:As shown in figure 3,13 thickness of both sides directive wheel gasket of adjustment second layer directive wheel, makes it just connect Contact inner sleeve 9.Started with laser facula mobile for foundation.
Step 8.2:1mm hassock pieces are increased to two groups of directive wheels, make directive wheel 11 away from inner sleeve 9.
Step 8.3:Re-secure directive wheel bolt 12.
Step 9:Adjust other five layers of directive wheels
Step 9.1:91 meter of height of inner sleeve is promoted, inner sleeve 9 enters third layer directive wheel at this time.
Step 9.2:As shown in figure 3,13 thickness of directive wheel gasket of adjustment both sides directive wheel, makes it just touch interior Sleeve 9.Started with laser facula mobile for foundation.
Step 9.3:1mm hassock pieces are increased to two groups of directive wheels, make directive wheel 11 away from inner sleeve 9.
Step 9.4:Re-secure directive wheel bolt 12.
Step 9.5:Step 9.1 is repeated to step 9.4, has been sequentially adjusted in fourth, fifth, six, seven layer of directive wheel.
Step 10:Test inner sleeve operation straightness
Step 10.1:Total travel lifts inner sleeve 9, monitors the change in location of hot spot on simultaneously recording laser receiver board 6, confirms Spot center offset is no more than 3mm.
Step 10.2:If bite occurs in the operation of inner sleeve 9,0.1mm thickness gaskets are increased to every group of directive wheel, are laid equal stress on New test, until meeting the requirements.
Experimental rig of the present invention includes fixing device 4, laser beam emitting device 5 and laser receiver board 6.Fixing device 4 upper end is provided with location hole, is fixedly connected by hook 2 and positioning pin 3 with fuel manipulator crane gripping apparatus.Laser beam emitting device 5 is solid It is scheduled on the lower part of fixing device 4.4 lower part of fixing device is provided with through hole, and the laser that laser beam emitting device 5 emits is thrown by the through hole It is mapped in the laser receiver board 6 of 4 lower section of fixing device.
All any modification, equivalent and improvement made within the spirit and principles of the invention etc., should all be in this hair Within bright protection domain.

Claims (3)

1. a kind of unloader extension sleeve total travel running orbit accurately detects and adjusting process, include the following steps:
Step 1:Joint test device
Step 1.1:Experimental rig is placed on refuelling pool bottom, fuel manipulator crane inner sleeve (9) underface;
Step 1.2:Decline fuel manipulator crane inner sleeve (9), the positioning pin (3) of gripping apparatus is made to enter among the location hole of experimental rig;
Step 1.3:Fuel manipulator crane gripping apparatus (1) is operated, open 4 groups of hooks (2) and hooks experimental rig;
Step 1.4:Inner sleeve (9) is promoted, it is made to be retracted to outer sleeve (7);
Step 2:Adjustment Tests device
Step 2.1:All directive wheel bolts (12) on fuel manipulator crane outer sleeve (7) are unclamped, removes and is oriented to wheel carrier (10), directive wheel (11) removed with guiding wheel carrier (10), inner sleeve (9) is made to be in free state;
Step 2.2:Decline inner sleeve (9), make experimental rig close to refuelling pool bottom;
Step 2.3:Laser receiver board (6) is placed in below laser beam emitting device (5);
Step 2.4:Open laser beam emitting device (5);
Step 2.5:Inner sleeve (9) is promoted, observation laser beam emitting device (5) changes in the facula position of laser receiver board (6), and The direction of laser beam emitting device (5) is adjusted according to facula position variation;
Step 2.6:It adjusts and tests repeatedly according to step 2.5, until during inner sleeve (9) lifting, facula position no longer changes;
Step 2.7:As shown in figure 3, returning dress is oriented to wheel carrier (10), and re-secure directive wheel bolt (12);
Step 3:Test inner sleeve operation straightness
Step 3.1:Laser receiver board (6) is placed in lower core plate;It, also can be by laser receiver board (6) if reactor core is unavailable It is placed on to tumble and cheats bottom, the underface among two tracks of fuel transfer carriage;
Step 3.2:Fuel manipulator crane is moved to above laser receiver board (6), makes laser receiver board (6) that laser hair can be received The hot spot of injection device (5);
Step 3.3:Total travel lifting inner sleeve (9) monitors the scope of hot spot movement in laser receiver board (6), confirms in hot spot Otherwise heart offset need to be adjusted no more than 3mm according to following processing steps;
Step 4:Adjust the verticality of outer sleeve
Step 4.1:Successively in 0 °, 90 °, 180 ° and 270 ° direction of outer sleeve (7) suspension plumb line (16), existed with Steel Ruler Lower part, middle part and 3, top position measure distance D1, D2 and D3 of outer sleeve (7) outer wall apart from plumb line respectively;
Step 4.2:D1, D2 and D3 that analysis measurement obtains, judge whether the verticality of outer sleeve (7) meets default precision and want It asks;It is such as unsatisfactory for, is then adjusted by increasing and decreasing the thickness of outer sleeve bearing (14) inferior shim (15);
Step 4.3:Remeasure outer sleeve (7) verticality according to step 4.1, such as be still unsatisfactory for default required precision, then after It is continuous to increase and decrease gasket according to step 4.2 to adjust;
Step 5:Adjust inner and outer sleeves concentricity
Step 5.1:Inner sleeve (9) is lifted, is confirmed whether there is the abnormal strike note of inner sleeve (9) and directive wheel (11), if having Check whether the steel wire rope (18) for promoting inner sleeve (9) is in the center position of outer sleeve (7);
Step 5.2:If steel wire rope (18) in the center position of outer sleeve (7), does not adjust main promoted and supports horizontal (19) lower end rubber The thickness of blob of viscose gasket (21) makes main promotion hoist engine (17) generate rotation, until steel wire rope (18) is being located at outer sleeve (7) just Middle position;Inner sleeve (9) will be in the center position of outer sleeve (7) at this time;
Step 6:Remove all directive wheels
All directive wheel bolts (12) are unclamped, and removes and is oriented to wheel carrier (10) and gasket (13);
Step 7:Adjust first layer directive wheel
Step 7.1:Fuel manipulator crane is moved to hole top of tumbling, lower limit can be down in the position inner sleeve (9);
Step 7.2:Decline inner sleeve (9), between passing through two tracks of fuel transfer carriage, and be down to lower limit;At this time Only bottom 2 layers of directive wheel can realize guiding;
Step 7.3:The thickness of the both sides directive wheel gasket (13) of first layer directive wheel is adjusted, directive wheel (11) is made just to contact To inner sleeve (9);Started with laser facula mobile for foundation;
Step 7.4:1mm hassock pieces are increased to two groups of directive wheels (11);
Step 7.5:Re-secure directive wheel bolt (12);
Step 8:Adjust second layer directive wheel
Step 8.1:Both sides directive wheel gasket (13) thickness of second layer directive wheel is adjusted, it is made just to touch inner sleeve (9);Started with laser facula mobile for foundation;
Step 8.2:1mm hassock pieces are increased to two groups of directive wheels, make directive wheel (11) away from inner sleeve (9);
Step 8.3:Re-secure directive wheel bolt (12);
Step 9:Adjust other five layers of directive wheels
Step 9.1:1 meter of inner sleeve (9) height is promoted, inner sleeve (9) enters third layer directive wheel at this time;
Step 9.2:Directive wheel gasket (13) thickness of both sides directive wheel is adjusted, it is made just to touch inner sleeve (9);To swash Light hot spot starts mobile for foundation;
Step 9.3:1mm hassock pieces are increased to two groups of directive wheels, make directive wheel (11) away from inner sleeve (9);
Step 9.4:Re-secure directive wheel bolt (12);
Step 9.5:Step 9.1 is repeated to step 9.4, has been sequentially adjusted in fourth, fifth, six, seven layer of directive wheel;
Step 10:Test inner sleeve operation straightness
Step 10.1:Total travel lifting inner sleeve (9) monitors the change in location of hot spot on simultaneously recording laser receiver board (6), confirms Spot center offset is no more than 3mm;
Step 10.2:If bite occurs in inner sleeve (9) operation, 0.1mm thickness gaskets are increased to every group of directive wheel, and again Test, until meeting the requirements.
2. unloader extension sleeve total travel running orbit according to claim 1 accurately detects and adjusting process, special Sign is:Default required precision in the step 4.3 is:Outer sleeve (7) verticality worst error must not exceed 4.8mm。
3. unloader extension sleeve total travel running orbit according to claim 1 accurately detects and adjusting process, special Sign is:The experimental rig includes fixing device (4), laser beam emitting device (5) and laser receiver board (6);Fixed dress The upper end for putting (4) is provided with location hole, is fixedly connected by hook (2) and positioning pin (3) with fuel manipulator crane gripping apparatus;Laser emission Device (5) is fixed on the lower part of fixing device (4);Fixing device (4) lower part is provided with through hole, laser beam emitting device (5) transmitting Laser is projected by the through hole in the laser receiver board (6) below fixing device (4).
CN201611003602.8A 2016-11-15 2016-11-15 Accurate detection and adjustment process for full-stroke running track of telescopic sleeve of material loading and unloading machine Active CN108072336B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113175920A (en) * 2021-04-15 2021-07-27 山东核电有限公司 Perpendicularity adjusting method for AP1000 reloading machine sleeve
CN114964163A (en) * 2022-04-27 2022-08-30 中核核电运行管理有限公司 Device and method for measuring verticality of fixing sleeve of nuclear fuel loading and unloading machine

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CN203605920U (en) * 2013-12-04 2014-05-21 中广核核电运营有限公司 Device for measuring perpendicularity of telescopic sleeve of nuclear power station refueling machine
CN206421827U (en) * 2016-11-15 2017-08-18 三门核电有限公司 A kind of multi-function device debugged available for fuel manipulator crane

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JP2001153757A (en) * 1999-11-30 2001-06-08 Hitachi Ltd Apparatus for measuring gradient of rotational shaft
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CN113175920A (en) * 2021-04-15 2021-07-27 山东核电有限公司 Perpendicularity adjusting method for AP1000 reloading machine sleeve
CN114964163A (en) * 2022-04-27 2022-08-30 中核核电运行管理有限公司 Device and method for measuring verticality of fixing sleeve of nuclear fuel loading and unloading machine

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