CN108063033B - Porcelain insulator cementing and maintaining device - Google Patents
Porcelain insulator cementing and maintaining device Download PDFInfo
- Publication number
- CN108063033B CN108063033B CN201711309637.9A CN201711309637A CN108063033B CN 108063033 B CN108063033 B CN 108063033B CN 201711309637 A CN201711309637 A CN 201711309637A CN 108063033 B CN108063033 B CN 108063033B
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- station
- product
- porcelain insulator
- cementing
- conveying belt
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
- H01B19/04—Treating the surfaces, e.g. applying coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
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- Insulating Bodies (AREA)
- Electric Cable Installation (AREA)
Abstract
The invention discloses a porcelain insulator cementing and maintaining device, which belongs to the field of porcelain insulators and comprises a rotating table, a cementing machine, a cleaning device and a maintaining device, wherein a to-be-cemented station, a cementing station, a cleaning station and a finished product station are arranged on the rotating table; the maintenance device comprises a product collecting unit, a conveying belt and a product placing unit, wherein the product placing unit is located on one side of the output end of the conveying belt, the input end of the conveying belt is close to the rotating table, and a gripper mechanism is arranged above a gap between a finished product station and the conveying belt.
Description
Technical Field
The invention relates to the field of porcelain insulators, in particular to a porcelain insulator cementing and maintaining device.
Background
The mucilage binding of porcelain insulator has the significance to the electromechanical properties of product, carries out the mucilage binding to porcelain insulator and needs to use the mucilage binding line, and current mucilage binding line includes mucilage binding machine and curing means, and wherein the mucilage binding machine is used for utilizing cement adhesive to carry out the mucilage binding to the product, and curing means is used for placing the product after the mucilage binding and carries out the maintenance to it. After the existing cementing machine for the cementing line finishes cementing a porcelain insulator, a cement cementing agent flowing out from a product cap opening needs to be cleaned by a brush or a cleaning cloth manually, the whole process is time-consuming and labor-consuming, the working speed of the cementing line is slow, the working efficiency is low, a rack vehicle is used for placing the cemented product in a maintenance device, the maintenance quality is poor due to the large loading density of the rack vehicle, and meanwhile, the occupied area of the rack vehicle is large, so the cost is high; due to the defects of the existing cementing line, the process from cementing to maintenance of the porcelain insulator is time-consuming and labor-consuming, the efficiency is low, the cost is high, and the product quality is low, so that the development of a high-efficiency, high-quality, green and energy-saving cementing line has important significance for porcelain insulator manufacturing enterprises.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a porcelain insulator cementing and maintaining device which can meet the requirement of automatic cleaning and simultaneously improve the maintaining quality of porcelain insulators and has the beneficial effects of high efficiency, good quality and small occupied area.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a porcelain insulator cementing and maintaining device which comprises a rotating platform, a cementing machine, a cleaning device and a maintaining device, wherein the cementing machine, the cleaning device and the maintaining device are fixed on a machine base and are positioned above the rotating platform; the maintenance device comprises a plurality of product collecting units for collecting the products after the cementing, a conveying belt for conveying the product collecting units and a product placing unit for placing the product collecting units; the product collecting unit is detachably fixed on the conveying belt, the product placing unit is located on one side of the output end of the conveying belt, the input end of the conveying belt is close to the rotating table, and a finished product station is arranged above a gap between the conveying belt and used for grabbing and placing a product after being glued on the finished product station in a gripper mechanism of the product collecting unit.
In a preferred technical scheme of the invention, the product collecting unit comprises a base and a plurality of supporting rods uniformly distributed around the base, wherein one end of each supporting rod is fixedly connected with the top of the base, the other end of each supporting rod is vertically arranged relative to a horizontal plane and sleeved with a protective cap, and the bottom of the base is provided with a plurality of positioning grooves; the conveying belt is uniformly distributed with a plurality of rotating seats along the conveying direction, a plurality of positioning columns are arranged at the tops of the rotating seats, and the positioning columns are matched with the positioning grooves.
In a preferred technical scheme of the invention, the product collecting unit comprises a base and a plurality of supporting rods uniformly distributed around the base, wherein one end of each supporting rod is fixedly connected with the top of the base, the other end of each supporting rod is vertically arranged relative to a horizontal plane and sleeved with a protective cap, and the bottom of the base is provided with a plurality of positioning grooves; the conveying belt is uniformly distributed with a plurality of rotating seats along the conveying direction, a plurality of positioning bulges are arranged at the tops of the rotating seats, and the positioning bulges are matched with the positioning grooves.
In a preferred technical scheme of the present invention, the product placement unit includes a fixing base and a connecting rod, and the connecting rod is vertically disposed at the top of the fixing base; a through hole is formed in the center of the base, and the radius of the through hole is consistent with that of the connecting rod; the connecting rod evenly is equipped with a plurality of positioning unit along length direction, positioning unit is for encircleing connecting rod evenly distributed's a plurality of reference column, the downthehole wall of through-hole is equipped with a plurality of vertical recesses and horizontal recess, the one end of horizontal recess with vertical recess is connected, and extends opposite direction, vertical recess runs through the base, reference column length with vertical recess reaches horizontal recess degree of depth all equals.
In a preferred technical scheme of the present invention, an electric motor is disposed in the fixing base, a sector driving gear is disposed on a rotating shaft of the electric motor, a sector driven gear is disposed at a bottom end of the connecting rod, and the sector driving gear is engaged with the sector driven gear.
In a preferred technical scheme of the invention, the cleaning device further comprises a protective cover, the protective cover is fixedly arranged on the lifting rod, and the rotating disc and the high-pressure water spray gun are both arranged in the protective cover.
In a preferred technical scheme of the invention, the maintenance device further comprises a heat-preservation cover, the product placing units are uniformly distributed in the protection cover, and a plurality of automatic spraying humidifiers are arranged on the inner wall of the heat-preservation cover.
In a preferred technical solution of the present invention, the side wall of the protection cover is provided with a cover door.
In a preferred technical scheme of the invention, a plurality of automatic spraying humidifiers are uniformly arranged above the conveying belt along the conveying direction.
The invention has the beneficial effects that:
according to the porcelain insulator cementing and maintaining device, the porcelain insulator after cementing is automatically cleaned by the cementing machine, manual cleaning is replaced, the working efficiency is improved, the pollution rate of the appearance of the porcelain insulator is reduced, the cleaned porcelain insulator is automatically fed into the product collecting unit provided by the invention through the gripper mechanism, the traditional rack vehicle is replaced for placing the porcelain insulator for maintenance, the floor area of a product is reduced, meanwhile, the placing density of each porcelain insulator is reduced, and the maintenance effect of each porcelain insulator is improved.
Drawings
Fig. 1 is a schematic structural diagram of a porcelain insulator cementing and maintaining device provided by an embodiment of the invention;
fig. 2 is a schematic structural view of a product collecting device and a rotary base according to an embodiment of the present invention.
In the figure:
1. a rotating table; 11. a station to be glued; 12. gluing stations; 13. cleaning a station; 14. a finished product station; 2. a glue binding machine; 3. a cleaning device; 31. a high pressure water supply facility; 32. a lifting cylinder; 33. rotating the disc; 34. a high pressure water spray gun; 35. a lifting rod; 36. a protective cover; 4. a maintenance device; 41. a product collection unit; 411. a base; 412. a support bar; 413. a protective cap; 414. a positioning groove; 415. a through hole; 416. a longitudinal groove; 417. a transverse groove; 42. a conveyor belt; 421. a rotating base; 422. positioning the projection; 43. a product placement unit; 431. a fixed seat; 432. a connecting rod; 433. a positioning column; 434. an electric motor; 435. a heat-preserving cover; 436. a cover door; 44. a gripper mechanism; 45. an automatic spray humidifier; 5. a machine base.
Detailed Description
The technical solutions in the embodiments of the present invention will be described in detail below with reference to the accompanying drawings in the embodiments of the present invention, wherein the drawings are used for illustrative purposes only, and show schematic drawings rather than actual drawings, and should not be construed as limiting the patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The invention has been described in connection with only some embodiments, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Detailed description of the examples:
as shown in fig. 1, a porcelain insulator cementing and maintaining device comprises a rotating platform 1, and a cementing machine 2, a cleaning device 3 and a maintaining device 4 which are fixed on a base 5 and are positioned above the rotating platform 1, wherein the rotating platform 1 is provided with a to-be-cemented station 11, a cementing station 12, a cleaning station 13 and a finished product station 14 which are sequentially connected into a ring shape and are arranged at equal intervals, the mutual distance between the cementing machine 2 and the cleaning device 3 is equal to the mutual distance between the to-be-cemented station 11 and the cementing station 12, and the cementing machine 2 and the cleaning device 3 are vertically positioned on a circular ring formed by the to-be-cemented station 11, the cementing station 12, the cleaning station 13 and the finished product station 14; the curing device 4 comprises a plurality of product collecting units 41 for collecting the products after the cementing, a conveying belt 42 for conveying the product collecting units 41 and a product placing unit 43 for placing the product collecting units 41; the product collecting unit 41 is detachably fixed on the conveying belt 42, the product placing unit 43 is located on one side of the output end of the conveying belt 42, the input end of the conveying belt 42 is close to the rotating table, and a gripper mechanism 44 which is used for grabbing and placing the glued product from the finished product station 14 into the product collecting unit 41 is arranged above a gap between the finished product station 14 and the conveying belt 42.
According to the porcelain insulator cementing and maintaining device, the porcelain insulator after cementing is automatically cleaned by the cementing machine 2, manual cleaning is replaced, the working efficiency is improved, the pollution rate of the appearance of the porcelain insulator is reduced, the cleaned porcelain insulator is automatically fed into the product collecting unit 41 provided by the invention by the gripper mechanism 44, the traditional rack vehicle is replaced for placing the porcelain insulator for maintenance, the floor area of a product is reduced, and the maintenance effect of the porcelain insulator is also improved.
In this embodiment, the product collecting unit 41 includes a base 411 and a plurality of supporting rods 412 uniformly distributed around the base 411, one end of each supporting rod 412 is fixedly connected to the top of the base 411, the other end of each supporting rod 412 is vertically arranged relative to the horizontal plane and sleeved with a protective cap 413, and the bottom of the base 411 is provided with a plurality of positioning grooves 414; the conveyer belt 42 has a plurality of rotating seats 421 uniformly distributed along the conveying direction, the top of the rotating seat 421 is provided with a plurality of positioning protrusions 422, and the positioning protrusions 422 are matched with the positioning grooves 414. Specifically, gripper mechanism puts into each bracing piece 412 of product collecting unit 41 with porcelain insulator, protective cap 413 plays the guard action, avoid bracing piece 412 and porcelain insulator to produce the collision and lead to damaging, embolia first bracing piece 412 when a porcelain insulator, product collecting unit 41 rotates under the drive effect of roating seat 421, second bracing piece 412 continues to collect porcelain insulator and finishes until whole bracing pieces 412 collect, collect unit 41 carries out automatic collection to porcelain insulator through adopting the product, replace the frame parasite aircraft to carry out moving to the maintenance room maintenance again after the lamination to porcelain insulator, staff's working strength and operating time have been alleviateed, the maintenance effect of a porcelain insulator also improves simultaneously.
In this embodiment, the product placing unit 43 includes a fixing base 431 and a connecting rod 432, the connecting rod 432 is vertically disposed on the top of the fixing base 431, a through hole 415 is disposed in the center of the base 411, and the radius of the through hole 415 is consistent with the radius of the connecting rod 432; connecting rod 432 evenly is equipped with a plurality of locating unit along length direction, the locating unit is for encircleing connecting rod 432 evenly distributed's a plurality of reference column 433, the downthehole wall of through-hole 415 is equipped with a plurality of longitudinal groove 416 and horizontal recess 417, the one end of horizontal recess 417 with longitudinal groove 416 is connected, and the extending direction is opposite, longitudinal groove 416 runs through base 411, reference column 433 length with longitudinal groove 416 and the degree of depth of horizontal recess 417 all equals. Connecting rod 432 is worn into from through-hole 415 cover to the product collection unit 41 after will accomplishing the collection, go into each layer's the positioning element with product collection unit 41 from lower to upper in horizontal groove 417 department horizontal plane rotation, accomplish placing product collection unit, the connecting rod 432 of vertical setting not only saves space, and can be better abundant utilize three-dimensional space to place each porcelain insulator, also improve each porcelain insulator's maintenance effect when reducing each porcelain insulator's the density of placing.
In this embodiment, the fixing base 431 is provided with an electric motor 434 therein, a rotating shaft of the electric motor 434 is provided with a sector driving gear, and a bottom end of the connecting rod 432 is provided with a sector driven gear, and the sector driving gear is engaged with the sector driven gear. The motor 434 drives the connecting rod 432 to rotate on the fixing seat, so that the maintenance effect is more uniform.
In this embodiment, cleaning device 3 includes high-pressure water supply equipment 31, lift cylinder 32, rotary disk 33 and high pressure water spray gun 34, high-pressure water supply equipment 31 is fixed to be located the 5 tops of frame, lift cylinder 32 is fixed in the 5 bottoms of frame, rotary disk 33 pass through lifter 35 with lift cylinder 32 fixed connection, rotary disk 33 bottom evenly distributed is a plurality of high pressure water spray gun 34.
In this embodiment, the cleaning device 3 further includes a protection cover 36, the protection cover 36 is fixedly disposed on the lifting rod 35, and the rotating disk 33 and the high pressure water spraying gun 34 are both disposed inside the protection cover 36.
In this embodiment, the maintenance device 4 further includes a heat-insulating cover 435, the product placement units 43 are uniformly distributed in the protective cover 435, and a plurality of automatic spray humidifiers 45 are disposed on an inner wall of the heat-insulating cover 435; and a plurality of automatic spraying humidifiers 45 are uniformly arranged above the conveying belt along the conveying direction. In order to ensure the temperature environment required by the cemented cement, the product placing unit 43 needs to be completely wrapped by a heat-insulating cover, the internal temperature is not lower than 20 ℃, meanwhile, the automatic spraying humidifier 45 enables the peripheral air humidity to be maintained above 90%, the humidity environment required by the cement adhesive on the porcelain insulator is met, meanwhile, the long-term aging performance of the cement adhesive cannot be adversely affected, and the product quality is ensured.
In this embodiment, the side wall of the protective cover 435 is provided with a cover door 436, which is convenient for the staff to get in and out.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention.
Claims (8)
1. The utility model provides a porcelain insulator mucilage binding curing means which characterized in that: the automatic cleaning device comprises a rotating platform (1), a glue binding machine (2), a cleaning device (3) and a maintenance device (4), wherein the glue binding machine (2), the cleaning device (3) and the maintenance device (4) are fixed on a base (5) and are positioned above the rotating platform (1), the rotating platform (1) is provided with a to-be-glued station (11), a glue binding station (12), a cleaning station (13) and a finished product station (14) which are sequentially connected into a ring shape and are arranged at equal intervals, the mutual distance between the glue binding machine (2) and the cleaning device (3) is equal to the mutual distance between the to-be-glued station (11) and the glue binding station (12), and the glue binding machine (2) and the cleaning device (3) are positioned on a ring formed by the to-be-glued station (11), the glue binding station (12), the cleaning station (13) and; the curing device (4) comprises a plurality of product collecting units (41) for collecting the products after the glue binding, a conveying belt (42) for conveying the product collecting units (41) and a product placing unit (43) for placing the product collecting units (41); the product collecting unit (41) is detachably fixed on the conveying belt (42), the product placing unit (43) is positioned on one side of the output end of the conveying belt (42), the input end of the conveying belt (42) is close to the rotating table, and a gripper mechanism (44) which is used for grabbing and placing the glued product on the product collecting unit (41) from the finished product station (14) is arranged above a gap between the finished product station (14) and the conveying belt (42); the product collecting unit (41) comprises a base (411) and a plurality of supporting rods (412) which are uniformly distributed around the base (411), one end of each supporting rod (412) is fixedly connected with the top of the base (411), the other end of each supporting rod is vertically arranged relative to a horizontal plane and sleeved with a protective cap (413), and a plurality of positioning grooves (414) are formed in the bottom of the base (411); conveyer belt (42) have a plurality of roating seat (421) along direction of delivery evenly distributed, roating seat (421) top is equipped with a plurality of location arch (422), protruding (422) of location with positioning groove (414) looks adaptation.
2. The porcelain insulator cementing and maintaining device of claim 1, which is characterized in that: the product placing unit (43) comprises a fixed seat (431) and a connecting rod (432), and the connecting rod (432) is vertically arranged at the top of the fixed seat (431); a through hole (415) is formed in the center of the base (411), and the radius of the through hole (415) is consistent with that of the connecting rod (432); connecting rod (432) evenly are equipped with a plurality of locating element along length direction, the locating element is for encircleing connecting rod (432) evenly distributed's a plurality of reference column (433), the downthehole wall of through-hole (415) is equipped with a plurality of longitudinal groove (416) and horizontal recess (417), the one end of horizontal recess (417) with longitudinal groove (416) are connected, and extend opposite direction, longitudinal groove (416) run through base (411), reference column (433) length with longitudinal groove (416) and the degree of depth homogeneous phase of horizontal recess (417) equals.
3. The porcelain insulator cementing and maintaining device of claim 2, which is characterized in that: the motor (434) is arranged in the fixing seat (431), a fan-shaped driving gear is arranged on a rotating shaft of the motor (434), a fan-shaped driven gear is arranged at the bottom end of the connecting rod (432), and the fan-shaped driving gear is meshed with the fan-shaped driven gear.
4. The porcelain insulator cementing and maintaining device of claim 1, which is characterized in that: cleaning device (3) include high-pressure water supply equipment (31), lift cylinder (32), rotary disk (33) and high pressure water spray gun (34), high-pressure water supply equipment (31) are fixed to be located frame (5) top, lift cylinder (32) are fixed in frame (5) bottom, rotary disk (33) through lifter (35) with lift cylinder (32) fixed connection, rotary disk (33) bottom evenly distributed is a plurality of high pressure water spray gun (34).
5. The porcelain insulator cementing and maintaining device of claim 4, which is characterized in that: cleaning device (3) still includes safety cover (36), safety cover (36) are fixed to be located on lifter (35), just rotary disk (33) reach high pressure water spray gun (34) all locate inside safety cover (36).
6. The porcelain insulator cementing and maintaining device of claim 1, which is characterized in that: maintenance device (4) still include heat preservation cover (435), it is a plurality of unit (43) even distribution is placed to the product in safety cover (435), heat preservation cover (435) inner wall is equipped with a plurality of automatic spraying humidifier (45).
7. The porcelain insulator cementing and maintaining device of claim 6, which is characterized in that: the side wall of the protective cover (435) is provided with a cover door (436).
8. The porcelain insulator cementing and maintaining device of claim 6, which is characterized in that: a plurality of automatic spraying humidifiers (45) are uniformly arranged above the conveying belt (42) along the conveying direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711309637.9A CN108063033B (en) | 2017-12-11 | 2017-12-11 | Porcelain insulator cementing and maintaining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711309637.9A CN108063033B (en) | 2017-12-11 | 2017-12-11 | Porcelain insulator cementing and maintaining device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108063033A CN108063033A (en) | 2018-05-22 |
| CN108063033B true CN108063033B (en) | 2020-02-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711309637.9A Active CN108063033B (en) | 2017-12-11 | 2017-12-11 | Porcelain insulator cementing and maintaining device |
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| Country | Link |
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| CN (1) | CN108063033B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110400664B (en) * | 2019-07-30 | 2020-08-28 | 安徽东盾电力有限公司 | Roller painting device and roller painting process for organic composite insulator |
| CN112117073B (en) * | 2020-09-24 | 2021-11-05 | 江西佳鸿电瓷制造有限公司 | Porcelain insulator cementing and maintaining device |
| CN113327731B (en) * | 2021-05-27 | 2023-05-12 | 三瑞科技(江西)有限公司 | Cementing device and method for glass insulator |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2708457Y (en) * | 2004-07-02 | 2005-07-06 | 山东理工大学 | Automatic cementing machine for suspension insulator |
| CN201117375Y (en) * | 2007-11-23 | 2008-09-17 | 浙江飞剑控股有限公司 | Dish type suspended insulator multi- station flow operation cementing machine |
| CN103345992B (en) * | 2013-05-21 | 2017-03-08 | 内蒙古工业大学 | The automatic adhesive binding method of step-by-step movement cap and pin type suspension insulator |
| CN205318946U (en) * | 2016-01-11 | 2016-06-15 | 萍乡华维电瓷科技股份有限公司 | A mucilage binding line for suspension type glass insulator or suspension porcelain insulator |
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2017
- 2017-12-11 CN CN201711309637.9A patent/CN108063033B/en active Active
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| CN108063033A (en) | 2018-05-22 |
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