CN108061209A - A kind of flange available for flange excircle crack monitoring - Google Patents

A kind of flange available for flange excircle crack monitoring Download PDF

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Publication number
CN108061209A
CN108061209A CN201711037277.1A CN201711037277A CN108061209A CN 108061209 A CN108061209 A CN 108061209A CN 201711037277 A CN201711037277 A CN 201711037277A CN 108061209 A CN108061209 A CN 108061209A
Authority
CN
China
Prior art keywords
flange
annular groove
layer
excircle
ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711037277.1A
Other languages
Chinese (zh)
Inventor
承天洋
周斌
卞晓磊
钱伟
陆飞
张伟
卞磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGYIN HENGRUN RING FORGING CO Ltd
Original Assignee
JIANGYIN HENGRUN RING FORGING CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGYIN HENGRUN RING FORGING CO Ltd filed Critical JIANGYIN HENGRUN RING FORGING CO Ltd
Priority to CN201711037277.1A priority Critical patent/CN108061209A/en
Publication of CN108061209A publication Critical patent/CN108061209A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/006Attachments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B1/00Devices for securing together, or preventing relative movement between, constructional elements or machine parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D1/00Couplings for rigidly connecting two coaxial shafts or other movable machine elements
    • F16D1/02Couplings for rigidly connecting two coaxial shafts or other movable machine elements for connecting two abutting shafts or the like
    • F16D1/033Couplings for rigidly connecting two coaxial shafts or other movable machine elements for connecting two abutting shafts or the like by clamping together two faces perpendicular to the axis of rotation, e.g. with bolted flanges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/02Flanged joints the flanges being connected by members tensioned axially
    • F16L23/032Flanged joints the flanges being connected by members tensioned axially characterised by the shape or composition of the flanges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/16Flanged joints characterised by the sealing means
    • F16L23/18Flanged joints characterised by the sealing means the sealing means being rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L25/00Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means
    • F16L25/02Electrically insulating joints or couplings
    • F16L25/026Electrically insulating joints or couplings for flanged joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00Protection or supervision of installations
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/041Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/20Investigating the presence of flaws

Abstract

The invention belongs to flange technical fields,More particularly to a kind of flange arrangement available for flange excircle crack monitoring,Including flange excircle,Flanged end face,Flange backside face,Offer to detect the annular groove of flange crackle on the flange excircle,The inner surface of the annular groove is equipped with non-conductive insulating layer,It is equipped with to close the non-conductive ring seal layer of the annular groove in the openend of the annular groove,The toroidal cavity of closing is formed between ring seal layer and the bottom surface and two sides of annular groove,Conductor fluid is perfused in toroidal cavity,Leakproofness has passed through plain conductor on non-conductive ring seal layer,One end of plain conductor is electrically connected with conductor fluid,The other end of plain conductor leads to the outside of annular groove by ring seal layer,And one section of the outside that annular groove is led on plain conductor is enclosed with insulating layer.The on-line monitoring of flange crackle can be realized using the present invention so that equipment is maintained in time, avoids the generation of accident.

Description

A kind of flange available for flange excircle crack monitoring
Technical field
The invention belongs to flange technical fields, and in particular to a kind of flange arrangement available for flange excircle crack monitoring.
Background technology
Flange is connected with the fluid line of water conservancy industry in chemical industry, the connection of the cylinder of the wind-power tower of wind power industry with And the numerous industrial technical field such as connection between the container of pressure vessel is widely used, be also commonly used for machinery field axis with Connection between axis, it is important stressed member.In order to obtain preferable intensity, the manufacture of flange generally use metal material, example Such as carbon steel, stainless steel.
Connecting pin of the flange as two adjacent parts generally requires to bear larger load, these load include pulling force, Pressure, torsion, shearing force, vibration force etc..Under the effect of improper load, flange is possible to cracked and causes equipment event Barrier;And under normal applying working condition, flange is also possible to generate fatigue crack due to long-time service, so that flanged joint It fails and causes equipment breakdown.
In some very important application scenarios, flange is cracked not only to directly contribute equipment fault, and is possible to The leakage of toxic gas or liquid in pipeline, nuclear power is caused in great security incident, such as such as chemical industry to be followed with cooling Ring pump causes nuclear power generating equipment stoppage in transit etc. because of flange crack fault.Therefore for the occasion of the highly reliable application of needs, establish flange and split The monitoring mechanism of line seems very necessary.
The content of the invention
To solve the above-mentioned problems, the detection of flange crackle is realized, the present invention proposes a kind of available for flange excircle crackle The flange of monitoring, including flange excircle, flanged end face, flange backside face, it is characterised in that opened up on the flange excircle The annular groove of detection flange crackle is useful for, the inner surface of the annular groove is equipped with non-conductive insulating layer, in the annular groove Openend be equipped with to close the bottom of the non-conductive ring seal layer of the annular groove, the ring seal layer and annular groove The toroidal cavity of closing is formed between face and two sides, conductor fluid is perfused in the toroidal cavity, described non-conductive Leakproofness has passed through plain conductor on ring seal layer, and one end and the conductor fluid of the plain conductor are electrically connected, described The other end of plain conductor leads to the outside of annular groove by ring seal layer, and the outer of annular groove is led on plain conductor One section of portion is enclosed with insulating layer.
When flange is in normal condition, state of insulation is kept between plain conductor and the body of metal flange.When outside flange When circle is cracked, the non-conductive insulating layer in the annular groove on flange excircle is synchronously destroyed, and flange is followed to go out together Existing crackle, the conductor fluid in annular groove are in contact through non-conductive insulating layer with metal flange body, plain conductor and method Electrical communication between blue body.Therefore, as long as being linked into the body of plain conductor and metal flange as two terminals In monitoring system, by the resistance situation for detecting two terminals, you can real-time judge goes out whether flange crackle occurs.
In above-mentioned technical proposal, the ring seal layer includes non-conductive ring spacer and ring packing colloid layer, non- Conducting loop-shaped partition is covered on conductor fluid, and the ring packing colloid layer is covered on non-conductive ring spacer.
For the ease of installation, ring spacer makes the structure of the annular ring with opening.
Another preferred technical solution of ring seal layer is:The ring seal layer includes non-conductive ring packing Circle and ring packing colloid layer, the ring type seal is covered on conductor fluid, and forms elasticity with the two sides of annular groove Contact, the ring packing colloid layer are covered on ring type seal.
Above-mentioned ring seal layer uses the dual-seal result of ring type seal and ring packing colloid layer so that sealing Reliability is improved by a relatively large margin.
When flange manufactures, first the annular ring with opening or rubber seal are installed in place, then outside is filled out and covered again One layer of ring packing colloid layer, then conductor fluid is injected by syringe in the toroidal cavity of closing.Ring packing colloid layer It is preferred that using elasticity or the preferable fluid sealant of extensibility so that have good leakproofness and bullet after ring packing colloid layer desiccation Property compensation adaptability.
One of preferably, the conductor fluid is freeze proof liquid conducting resinl.
Preferably two, the conductor fluid is the aqueous solution containing conductive ion, and is added in the aqueous solution Added with antifreeze.
Preferably three, the conductor fluid is mercury.
In the technical program, the non-conductive insulating layer is silicon steel sheet insulating lacquer coat.
But needing the occasion for flange crackle height sensitivity, it is preferable that the non-conductive insulating layer is ceramics Coating.
Using ceramic coating flange can be caused to be monitored when there is micro-crack.And silicon steel sheet insulating lacquer coat is then applicable in In the occasion for allowing to ignore some nonlethal micro-cracks and only need to monitor larger fatal crackle.
Preferably, the ring packing colloid layer material is elastic sealant.
The beneficial effects of the invention are as follows:
First, a kind of flange available for flange excircle crack monitoring of the invention sets annular groove in the outer circle of flange, The inner surface of annular groove is equipped with non-conductive insulating layer, and conductor fluid is perfused in annular groove, so as to pass through monitoring Whether electrically conduct to monitor whether flange has crackle between conductor fluid and metal flange, to realize the online prison of flange crackle It surveys so that equipment is maintained in time, so as to avoid the generation of serious accident.
Second, a kind of flange available for flange excircle crack monitoring of the invention when there is the crackle of penetrability, resists Can in time cracks be glued by freezing liquid conducting resinl, the excessive loss of freeze proof liquid conducting resinl be avoided, so as to improve monitoring Reliability.
3rd, a kind of flange available for flange excircle crack monitoring of the invention, annular groove is interior using ceramic coating, right There is the sensibility of height in crackle, the high sensitivity of monitoring is conducive to obtain the monitoring of early stage and pre- before flange fails It is alert, avoid the generation of substantial equipment failure or accident.
Description of the drawings
Fig. 1 is a kind of structure diagram of flange available for flange excircle crack monitoring of the present invention;
Fig. 2 is the partial enlarged view of Fig. 1;
In figure:1st, flange excircle, 2, flange endoporus, 3, flanged end face, 4, flange backside face, 5, annular groove, 6, lead Electrofluid, 7, non-conductive insulating layer, 8, ring spacer or ring type seal, 9, ring packing colloid layer, 10, plain conductor, 11st, insulating layer.
Specific embodiment
With reference to the accompanying drawings and examples, the specific embodiment of the present invention is further described.Following embodiment is only For clearly illustrating technical scheme, and it is not intended to limit the protection scope of the present invention and limits the scope of the invention.
If Fig. 1 to 2 show a kind of embodiment of flange available for flange excircle crack monitoring of the present invention, including method Blue outer circle 1, flanged end face 3, flange backside face 4 offer to detect the annular of flange crackle on the flange excircle 1 Slot 5, the inner surface of the annular groove 5 are equipped with non-conductive insulating layer 7, are equipped with to close in the openend of the annular groove 5 The non-conductive ring seal layer of the annular groove 5, forms between the ring seal layer and the bottom surface and two sides of annular groove The toroidal cavity of closing is perfused with conductor fluid 6 in the toroidal cavity, the leakproofness on the non-conductive ring seal layer Passed through plain conductor 10, one end and the conductor fluid 6 of the plain conductor 10 are electrically connected, the plain conductor 10 it is another One end leads to the outside of annular groove 5 by ring seal layer, and one section of the outside bag of annular groove 5 is led on plain conductor 10 It is wrapped with insulating layer 11.
The preferred embodiment of the ring seal layer of the present embodiment is:The ring seal layer includes non-conductive ring spacer 8 With ring packing colloid layer 9, non-conductive ring spacer is covered on conductor fluid 6, and the ring packing colloid layer is covered on non- On conducting loop-shaped partition.
Ring spacer in the present embodiment makes the structure of the annular ring with opening.
Another preferred embodiment of the ring seal layer of the present embodiment is:The ring seal layer includes non-conductive annular Sealing ring 8 and ring packing colloid layer 9, the ring type seal 8 are covered on conductor fluid 6, and with the two sides of annular groove 5 Elastic Contact is formed, the ring packing colloid layer 9 is covered on ring type seal.
One of preferred embodiment of conductor fluid material of the present embodiment is:The conductor fluid 6 is freeze proof liquid conducting resinl.
The conductor fluid material of the present embodiment preferred embodiment second is that:The conductor fluid 6 is to contain conductive ion Aqueous solution, and antifreeze is added in the aqueous solution.
The three of the preferred embodiment of the conductor fluid material of the present embodiment are:The conductor fluid 6 is mercury.The technical program In, the non-conductive insulating layer is silicon steel sheet insulating lacquer coat.
One of non-conductive preferred embodiment of insulating layer of the present embodiment is:The non-conductive insulating layer 7 is silicon steel sheet Insulate lacquer coat.
The non-conductive insulating layer of the present embodiment preferred embodiment second is that:The non-conductive insulating layer 7 applies for ceramics Layer.
In the present embodiment, 9 material of ring packing colloid layer is elastic sealant.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications Also it should be regarded as protection scope of the present invention.

Claims (9)

1. a kind of flange available for flange excircle crack monitoring, including flange excircle, flanged end face, flange backside face, It is characterized in that offering to detect the annular groove of flange crackle on the flange excircle, the inner surface of the annular groove is equipped with Non-conductive insulating layer is equipped with to close the non-conductive ring seal of the annular groove in the openend of the annular groove Layer, forms the toroidal cavity of closing between the ring seal layer and the bottom surface and two sides of annular groove, in the toroidal cavity Conductor fluid is perfused with, leakproofness has passed through plain conductor, the plain conductor on the non-conductive ring seal layer One end and conductor fluid be electrically connected, the other end of the plain conductor leads to the outer of annular groove by ring seal layer Portion, and one section of the outside that annular groove is led on plain conductor is enclosed with insulating layer.
2. a kind of flange available for flange excircle crack monitoring according to claim 1, it is characterized in that:The annular envelope Closing layer includes non-conductive ring spacer and ring packing colloid layer, and non-conductive ring spacer is covered on conductor fluid, described Ring packing colloid layer is covered on non-conductive ring spacer.
3. a kind of flange available for flange excircle crack monitoring according to claim 1, it is characterized in that:The annular envelope Layer is closed to be covered on conductor fluid including non-conductive ring type seal and ring packing colloid layer, the ring type seal, and Elastic Contact is formed with the two sides of annular groove, the ring packing colloid layer is covered on ring type seal.
4. a kind of flange available for flange excircle crack monitoring according to claim 1, it is characterized in that:The electrical conduction current Body is freeze proof liquid conducting resinl.
5. a kind of flange available for flange excircle crack monitoring according to claim 1, it is characterized in that:The electrical conduction current Body is the aqueous solution containing conductive ion, and antifreeze is added in the aqueous solution.
6. a kind of flange available for flange excircle crack monitoring according to claim 1, it is characterized in that:The electrical conduction current Body is mercury.
7. a kind of flange available for flange excircle crack monitoring according to claim 1, it is characterized in that:It is described non-conductive Insulating layer be ceramic coating.
8. a kind of flange available for flange excircle crack monitoring according to claim 1, it is characterized in that:It is described non-conductive Insulating layer be silicon steel sheet insulating lacquer coat.
9. a kind of flange available for flange excircle crack monitoring according to Claims 2 or 3, it is characterized in that:The ring Shape sealed colloid layer material is elastic sealant.
CN201711037277.1A 2017-10-30 2017-10-30 A kind of flange available for flange excircle crack monitoring Pending CN108061209A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711037277.1A CN108061209A (en) 2017-10-30 2017-10-30 A kind of flange available for flange excircle crack monitoring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711037277.1A CN108061209A (en) 2017-10-30 2017-10-30 A kind of flange available for flange excircle crack monitoring

Publications (1)

Publication Number Publication Date
CN108061209A true CN108061209A (en) 2018-05-22

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Family Applications (1)

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CN201711037277.1A Pending CN108061209A (en) 2017-10-30 2017-10-30 A kind of flange available for flange excircle crack monitoring

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108882579A (en) * 2018-06-29 2018-11-23 Oppo广东移动通信有限公司 Center component and electronic device

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Publication number Priority date Publication date Assignee Title
GB1313058A (en) * 1970-02-16 1973-04-11 Battelle Development Corp Indicating coatings
US5969532A (en) * 1996-05-09 1999-10-19 Seiko Epson Corporation Method of inspecting crack in ceramic substrate
JP2001056310A (en) * 1999-08-20 2001-02-27 Sony Corp Inspection of semiconductor device
CN101207100A (en) * 2006-10-02 2008-06-25 三星电子株式会社 Semiconductor component and manufacturing method thereof
DE102011112228A1 (en) * 2011-09-01 2013-03-07 Martin Wolf Method for temporal and/or aerial detection of cracks in structural component e.g. rotor blade, involves applying conductive liquid on component so that conductive structures are electrically connected when crack is formed
CN103619285A (en) * 2011-01-13 2014-03-05 森舒泰克公司 Breach detection in solid structures
CN105353032A (en) * 2014-07-22 2016-02-24 波音公司 Blunt impact indicator methods

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1313058A (en) * 1970-02-16 1973-04-11 Battelle Development Corp Indicating coatings
US5969532A (en) * 1996-05-09 1999-10-19 Seiko Epson Corporation Method of inspecting crack in ceramic substrate
JP2001056310A (en) * 1999-08-20 2001-02-27 Sony Corp Inspection of semiconductor device
CN101207100A (en) * 2006-10-02 2008-06-25 三星电子株式会社 Semiconductor component and manufacturing method thereof
CN103619285A (en) * 2011-01-13 2014-03-05 森舒泰克公司 Breach detection in solid structures
DE102011112228A1 (en) * 2011-09-01 2013-03-07 Martin Wolf Method for temporal and/or aerial detection of cracks in structural component e.g. rotor blade, involves applying conductive liquid on component so that conductive structures are electrically connected when crack is formed
CN105353032A (en) * 2014-07-22 2016-02-24 波音公司 Blunt impact indicator methods

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* Cited by examiner, † Cited by third party
Title
徐维新等: "《精细陶瓷技术》", 上海交通大学出版社, pages: 232 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108882579A (en) * 2018-06-29 2018-11-23 Oppo广东移动通信有限公司 Center component and electronic device

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