CN108059090A - A kind of special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace - Google Patents

A kind of special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace Download PDF

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Publication number
CN108059090A
CN108059090A CN201810083645.4A CN201810083645A CN108059090A CN 108059090 A CN108059090 A CN 108059090A CN 201810083645 A CN201810083645 A CN 201810083645A CN 108059090 A CN108059090 A CN 108059090A
Authority
CN
China
Prior art keywords
semi
baking furnace
platform
type anode
inspection trolley
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810083645.4A
Other languages
Chinese (zh)
Inventor
郭振刚
吴波
王超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HENAN HELI CRANE MACHINERY CO Ltd
Original Assignee
HENAN HELI CRANE MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HENAN HELI CRANE MACHINERY CO Ltd filed Critical HENAN HELI CRANE MACHINERY CO Ltd
Priority to CN201810083645.4A priority Critical patent/CN108059090A/en
Publication of CN108059090A publication Critical patent/CN108059090A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C19/00Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
    • B66C19/005Straddle carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C11/00Trolleys or crabs, e.g. operating above runways
    • B66C11/16Rope, cable, or chain drives for trolleys; Combinations of such drives with hoisting gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C15/00Safety gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C15/00Safety gear
    • B66C15/06Arrangements or use of warning devices
    • B66C15/065Arrangements or use of warning devices electrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C9/00Travelling gear incorporated in or fitted to trolleys or cranes
    • B66C9/14Trolley or crane travel drives

Abstract

The invention discloses a kind of semi-automatic special maintenance suspension transferring machine of gate-type anode-baking furnace, including steel structure support and the inspection trolley being arranged on steel structure support, inspection trolley left and right transverse shifting on two girders by inspection trolley drive system;The rear and front end of inspection trolley is connected respectively with overhauling the rear and front end of hoistable platform, and maintenance hoistable platform is moved by platform hoist system oscilaltion;Control system control connection inspection trolley drive system and platform hoist system.Service personnel quick and precisely, safely and efficiently can be delivered to specified station by the present invention, improved anode-baking furnace burner hearth overhaul efficiency, while reduced security risk.

Description

A kind of special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace
Technical field
The present invention relates to a kind of anode-baking furnace apparatus more particularly to a kind of semi-automatic special inspections of gate-type anode-baking furnace thorax Repair suspension transferring machine.
Background technology
At present, when being overhauled to conventional anode roaster burner hearth, service personnel can only by under cat ladder to six meters of depths Burner hearth in carry out relevant operation.Since size of burner hearth is generally 70cm*600cm*600cm, and for narrow strip and arrange Formula is laid out.Narrow space significantly limits the activity space of worker in burner hearth, and personnel and material are extremely inconvenient into flake hearth-tapping. Burner hearth maintenance is conventionally carried out, average each burner hearth needs 56 man-hours that can overhaul completion, wherein directly effective work When or so only 12 man-hours, the overwhelming majority be all wasted in the carrying of scaffold, build with personnel, material discrepancy above.And because Burner hearth is deeper, and repair apparatus is simple and crude, even if unexpected staff, which occurs, can not quickly withdraw scene, so tumble injury, scald and The industrial accidents such as anthracemia happen occasionally, and there are huge security risks.
The content of the invention
It, can be quickly accurate the object of the present invention is to provide a kind of semi-automatic special maintenance suspension transferring machine of gate-type anode-baking furnace Really, service personnel is safely and efficiently delivered to specified station, improves anode-baking furnace burner hearth overhaul efficiency, while reduce safety Hidden danger.
The present invention uses following technical proposals:
A kind of special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace including steel structure support and is arranged on steel structure support Inspection trolley, the steel structure support includes supporting leg and roof beam structure, and supporting leg is arranged on roof beam structure lower end, and roof beam structure includes two girders And two end fine strains of millet, be arranged in parallel before and after two girders, two end fine strain of millet or so is arranged in parallel, each both ends for holding fine strain of millet respectively with two The corresponding end connection of girder, inspection trolley left and right transverse shifting on two girders by inspection trolley drive system;Maintenance The rear and front end of trolley is connected respectively with overhauling the rear and front end of hoistable platform, and maintenance hoistable platform passes through on platform hoist system Lower lifting moving;Control system control connection inspection trolley drive system and platform hoist system.
The inspection trolley includes car body and wheel, and inspection trolley drive system includes motor, speed reducer and braking Device.
The maintenance hoistable platform includes platform body, and multigroup guide wheel is evenly arranged at left and right sides of platform body and is connected Female connector cylinder, telescopic guide wheel are connected by guide wheel branch sleeve with platform body, and telescopic guide wheel is slided with guide wheel branch sleeve Connection, and it is provided with spring in the guide wheel branch sleeve between guide wheel branch sleeve bottom surface and telescopic guide wheel.
Safety barrier is provided on the platform body, safety barrier opening and closing sensing device is provided on safety barrier, The signal input part of the signal output part connection control system of safety barrier opening and closing sensing device.
The platform hoist system includes motive power outputting apparatus and power transmission device, and motive power outputting apparatus passes through power Transmission equipment driving maintenance hoistable platform oscilaltion movement.
The motive power outputting apparatus use motor or hydraulic power unit, the power transmission device using steel wire rope, Chain or row chain.
The platform hoist system further includes brake apparatus and anti-fall device.
Anti-over-hoisting device is provided on the maintenance hoistable platform, Anti-over-hoisting device includes laser range finder and height limits The signal output part of device processed, laser range finder and height limiter connects the signal input part of control system.
Fire box temperature detection sensor, the signal of fire box temperature detection sensor are provided on the maintenance hoistable platform Output terminal connects the signal input part of control system.
Carbonomonoxide concentration sensor, the signal of carbonomonoxide concentration sensor are provided on the maintenance hoistable platform Output terminal connects the signal input part of control system.
The present invention can increase substantially anode-baking furnace burner hearth maintenance work efficiency, can simultaneously to an entire row burner hearth into Row collaboration maintenance, one thorax stove of maintenance shorten to 8 man-hours from about 56 original man-hours, especially apply when furnace group is overhauled, It can be shortened within 6 man-hours during the check man of average each thorax stove.And pass through anti-fall device, anti-roll device, preventing colliding with top Device, maintenance hoistable platform linked protector, which are greatly reduced when Promethean setting when service personnel is overhauling burner hearth, to be occurred The probability fall, to collide with can avoid worker substantially by fire box temperature safety guard, pernicious gas safety guard It is that the injures and deaths events such as scald, poisoning occur in maintenance thorax stove.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the top view of Fig. 1.
Specific embodiment
The present invention is made with detailed description below in conjunction with drawings and examples:
As shown in Figure 1 to Figure 3, the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace of the present invention, including steel construction Stent and the inspection trolley 1 being arranged on steel structure support, steel structure support are mainly used for laterally moving for the left and right of inspection trolley 1 Dynamic and maintenance hoistable platform oscilaltion movement provides support, to ensure its steady operation, can according to fire grate quantity and The length of burner hearth is freely combined by flange.In the present invention, steel structure support includes supporting leg 2 and roof beam structure 3, and supporting leg 2 is arranged on beam 3 lower end of frame, is used to support roof beam structure 3.Roof beam structure 3 includes two girders and two end fine strains of millet, is arranged in parallel before and after two girders, two ends Fine strain of millet or so is arranged in parallel, and end connection corresponding with two girders, inspection trolley 1 are small by overhauling respectively at the both ends of each end fine strain of millet Motor vehicle drive system left and right transverse shifting on two girders;The rear and front end of inspection trolley 1 respectively with maintenance hoistable platform before Both ends connect afterwards, and maintenance hoistable platform is moved by platform hoist system oscilaltion;Control system control connection inspection trolley Drive system and platform hoist system.
Inspection trolley 1 includes car body and wheel, and inspection trolley drive system includes motor, speed reducer and brake, inspection It repaiies small motor vehicle drive system under control of the control system, the mistake of left and right transverse shifting is completed by the wheel for driving inspection trolley 1 Journey.It is rocked in the process because what is generated during inertia for reduction is traversing, electrical system is made of frequency converter and PLC in the present invention.
Overhauling hoistable platform includes platform body 4, and the left and right sides of platform body 4 is evenly arranged with multigroup guide wheel connector sleeve Cylinder, telescopic guide wheel 5 are connected by guide wheel branch sleeve with platform body 4, and telescopic guide wheel 5 is slided with guide wheel branch sleeve to be connected It connects, and spring is provided in the guide wheel branch sleeve between guide wheel branch sleeve bottom surface and telescopic guide wheel 5.In the effect of spring Under, the telescopic guide wheel 5 of the left and right sides of platform body 4 can adapt to the size of burner hearth of the overwhelming majority, make platform body 4 narrow The lifting that can stablize in long burner hearth.Safety barrier is provided on platform body 4, being provided with safety barrier on safety barrier opens Close sensing device, the signal input part of the signal output part connection control system of safety barrier opening and closing sensing device.
In order to improve the safety coefficient of the present invention, prevent security risk, maintenance hoistable platform connection is additionally provided in the present invention Dynamic protective device.The major function of maintenance hoistable platform linked protector is to ensure maintenance hoistable platform traversing or lifted In addition Cheng Dangzhong disconnects function all the way or traversing and elevating function is disconnected under safety barrier opening state automatically.The present embodiment In, the oscilaltion that control system closes maintenance hoistable platform when trouble hunt ing trolley 1 is in left and right transverse shifting always moves Dynamic function, control system are in the left and right horizontal stroke for closing inspection trolley 1 during oscilaltion movement always in trouble hunt ing hoistable platform To locomotive function.Above two judges that state can gather inspection trolley drive system by control system and platform hoist system carries The signal of confession is separately provided corresponding sensor.Judge peace when control system is opened and closed sensing device by safety barrier Full guardrail in the open state, the oscilaltion locomotive function of control system control maintenance hoistable platform and inspection trolley 1 Left and right transverse shifting function simultaneously closes off.
Platform hoist system includes motive power outputting apparatus and power transmission device, and motive power outputting apparatus is set by power transmission Standby driving maintenance hoistable platform oscilaltion movement.In this implementation, motor or hydraulic power unit can be used in motive power outputting apparatus, moves Power transmission equipment uses steel wire rope, chain or row chain.
For example, motive power outputting apparatus uses motor, the output terminal connection speed reducer of motor, the output terminal of speed reducer drives Movable reel is wound with the steel wire rope through pulley blocks on reel, is combined by this lifting gear on driving maintenance hoistable platform Lower lifting moving.It can also use and chain is driven or by combinations such as rack and row chains by motor and chain cable fairlead etc., then or It is by hydraulic power unit the oscilaltion of maintenance hoistable platform to be driven to move.The selection of above-mentioned platform hoist system can be according to actually making It is determined that optimal scheme is selected to perform with demand.
In the present embodiment, motive power outputting apparatus use motor, motor output terminal connection speed reducer, speed reducer it is defeated Outlet drives reel, and the steel wire rope through pulley blocks is wound on reel.The rear and front end of inspection trolley 1, which is both provided with, prevents shaking dress Put 6, anti-roll device 6 uses scissors mechanism, and upper end and 1 end of inspection trolley of scissors mechanism are fixed, the lower end of scissors mechanism and Platform body 4 connects, and the lower end of steel wire rope is fixed on 4 upper end of platform body.When motor improves speed reducer driving spool turns When, reel Wound steel rope, so as to which platform body 4 be driven to rise or fall.Scissors mechanism can play and good prevent from rocking Function, improve stability of the platform body 4 in lifting process.
In the present invention, platform hoist system further includes brake apparatus and anti-fall device.Wherein, brake apparatus can be used existing Double brake device 7, by double brake device 7 ensure overhaul hoistable platform among lifting process, will not reason speed reducer therefore Barrier, the damage of connecting shaft, electric fault or separate unit brake troubles, which cause, to glide to cause casualties suddenly.Anti-fall device Steel wire rope type anti-falling safety device 8 and gear type anti-falling safety device 9 can be used simultaneously so that also can under worst emergency case Ensure that inspection platform will not drop suddenly, prevent security risk.
It in the present invention, overhauls and Anti-over-hoisting device is additionally provided on hoistable platform, Anti-over-hoisting device includes laser range finder 10 And height limiter, laser range finder 10 connect the signal input part of control system with the signal output part of height limiter.Swash Optar 10 and height limiter can monitor the location information of maintenance hoistable platform in real time, prevent because of human operational error or Electric fault and cause phenomenon of rushing to summit, prevent the generation of security incident.
In order to further improve the practicability of the present invention, it is ensured that the personal safety of service personnel also has additional in of the invention Fire box temperature detection device and harmful gas concentration detector.
In the present embodiment, overhaul and fire box temperature detection sensor 11 is provided on hoistable platform, fire box temperature detection sensing The signal input part of the signal output part connection control system of device 11.Fire box temperature detection sensor 11 can quickly detect inspection The temperature in the burner hearth that hoistable platform will enter is repaiied, during maintenance hoistable platform declines, once fire box temperature detection passes The temperature signal that sensor 11 is sent is more than the human-body safety threshold value of setting, and control system is controlled at once under maintenance hoistable platform stopping It drops and begins to ramp up at once, be carried out at the same time sound-light alarm.The present invention can prevent to cause because of operation error in burner hearth internal overhaul Make to heat up suddenly and higher than security incident caused by human body tolerance range inside burner hearth.
In the present embodiment, carbonomonoxide concentration sensor 12 can be used in harmful gas concentration detector.Maintenance lifting is flat Carbonomonoxide concentration sensor 12 is provided on platform, the signal output part connection control system of carbonomonoxide concentration sensor 12 Signal input part.Carbonomonoxide concentration sensor 12 can quickly detect one in the burner hearth that maintenance hoistable platform will enter Aoxidize concentration of carbon, during maintenance hoistable platform declines, once carbonomonoxide concentration sensor 12 in burner hearth send one Carbonoxide concentration signal is more than the human-body safety threshold value of setting, and control system controls maintenance hoistable platform to stop decline and horse at once On begin to ramp up, be carried out at the same time sound-light alarm.The present invention can prevent in burner hearth internal overhaul because of evil gas(CO)Higher than just Security incident caused by during constant value.

Claims (10)

1. a kind of special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace, it is characterised in that:Including steel structure support and setting Inspection trolley on steel structure support, the steel structure support include supporting leg and roof beam structure, and supporting leg is arranged on roof beam structure lower end, beam Frame includes two girders and two end fine strains of millet, is arranged in parallel before and after two girders, and two are held fine strain of millet or so to be arranged in parallel, each end fine strain of millet Both ends end connection corresponding with two girders respectively, inspection trolley left and right on two girders by inspection trolley drive system Transverse shifting;The rear and front end of inspection trolley is connected respectively with overhauling the rear and front end of hoistable platform, and maintenance hoistable platform passes through Platform hoist system oscilaltion is moved;Control system control connection inspection trolley drive system and platform hoist system.
2. the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace according to claim 1, it is characterised in that:Described Inspection trolley includes car body and wheel, and inspection trolley drive system includes motor, speed reducer and brake.
3. the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace according to claim 1, it is characterised in that:Described Overhauling hoistable platform includes platform body, and multigroup guide wheel branch sleeve is evenly arranged at left and right sides of platform body, telescopic Guide wheel is connected by guide wheel branch sleeve with platform body, and telescopic guide wheel is slidably connected with guide wheel branch sleeve, and guide wheel connects Spring is provided in guide wheel branch sleeve between female connector cylinder bottom surface and telescopic guide wheel.
4. the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace according to claim 1, it is characterised in that:Described Safety barrier is provided on platform body, safety barrier opening and closing sensing device is provided on safety barrier, safety barrier opening and closing passes The signal input part of the signal output part connection control system of induction device.
5. the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace according to claim 1, it is characterised in that:Described Platform hoist system includes motive power outputting apparatus and power transmission device, and motive power outputting apparatus is driven by power transmission device and examined Repair hoistable platform oscilaltion movement.
6. the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace according to claim 4, it is characterised in that:Described Motive power outputting apparatus uses motor or hydraulic power unit, and the power transmission device uses steel wire rope, chain or row chain.
7. the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace according to claim 4, it is characterised in that:Described Platform hoist system further includes brake apparatus and anti-fall device.
8. the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace according to claim 1, it is characterised in that:Described Anti-over-hoisting device is provided on maintenance hoistable platform, Anti-over-hoisting device includes laser range finder and height limiter, laser ranging Instrument connects the signal input part of control system with the signal output part of height limiter.
9. the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace according to claim 1, it is characterised in that:Described Fire box temperature detection sensor, the signal output part connection control of fire box temperature detection sensor are provided on maintenance hoistable platform The signal input part of system.
10. the special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace according to claim 1, it is characterised in that:It is described Maintenance hoistable platform on be provided with carbonomonoxide concentration sensor, the signal output part connection control of carbonomonoxide concentration sensor The signal input part of system processed.
CN201810083645.4A 2018-01-29 2018-01-29 A kind of special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace Pending CN108059090A (en)

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Application Number Priority Date Filing Date Title
CN201810083645.4A CN108059090A (en) 2018-01-29 2018-01-29 A kind of special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace

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Application Number Priority Date Filing Date Title
CN201810083645.4A CN108059090A (en) 2018-01-29 2018-01-29 A kind of special maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace

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CN108059090A true CN108059090A (en) 2018-05-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113086841A (en) * 2021-04-13 2021-07-09 索通发展股份有限公司 Hanging basket device for repairing roasting furnace wall

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Publication number Priority date Publication date Assignee Title
DE3427042A1 (en) * 1984-07-21 1985-02-21 Scheele Ing.-Büro GmbH, 2875 Ganderkesee Universal aircraft engine changing device
CN101608500A (en) * 2009-07-07 2009-12-23 毛坤龙 A kind of overhauling nacelle in furnace
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CN106144981A (en) * 2016-08-31 2016-11-23 江苏能建机电实业集团有限公司 A kind of boiler hearth overhauling platform and elastic spacing wheel mechanism thereof
CN205873822U (en) * 2016-04-20 2017-01-11 湖北蒲旗特种起重机械有限公司 Big flat top overhauls balcony lift
CN106444575A (en) * 2016-08-25 2017-02-22 国家电网公司 Substation maintenance operation monitoring safety protection device
CN208166410U (en) * 2018-01-29 2018-11-30 河南合力起重机械有限公司 A kind of dedicated maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3427042A1 (en) * 1984-07-21 1985-02-21 Scheele Ing.-Büro GmbH, 2875 Ganderkesee Universal aircraft engine changing device
CN101608500A (en) * 2009-07-07 2009-12-23 毛坤龙 A kind of overhauling nacelle in furnace
CN202499661U (en) * 2012-02-09 2012-10-24 冯国臣 Intelligent-control fully automatic gantry crane for subway construction
CN202508842U (en) * 2012-02-28 2012-10-31 塞卡尔(北京)工业技术有限公司 Hydroelectric overhaul and maintenance platform
CN205873822U (en) * 2016-04-20 2017-01-11 湖北蒲旗特种起重机械有限公司 Big flat top overhauls balcony lift
CN106444575A (en) * 2016-08-25 2017-02-22 国家电网公司 Substation maintenance operation monitoring safety protection device
CN106144981A (en) * 2016-08-31 2016-11-23 江苏能建机电实业集团有限公司 A kind of boiler hearth overhauling platform and elastic spacing wheel mechanism thereof
CN208166410U (en) * 2018-01-29 2018-11-30 河南合力起重机械有限公司 A kind of dedicated maintenance suspension transferring machine of semi-automatic gate-type anode-baking furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113086841A (en) * 2021-04-13 2021-07-09 索通发展股份有限公司 Hanging basket device for repairing roasting furnace wall
CN113086841B (en) * 2021-04-13 2022-10-21 索通发展股份有限公司 Be used for prosthetic hanging flower basket device of roasting furnace wall

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Application publication date: 20180522