CN108052853B - Intelligent automatic error-proofing device - Google Patents
Intelligent automatic error-proofing device Download PDFInfo
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- CN108052853B CN108052853B CN201711373928.4A CN201711373928A CN108052853B CN 108052853 B CN108052853 B CN 108052853B CN 201711373928 A CN201711373928 A CN 201711373928A CN 108052853 B CN108052853 B CN 108052853B
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- bar code
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10544—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
- G06K7/10821—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices
- G06K7/10861—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices sensing of data fields affixed to objects or articles, e.g. coded labels
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10544—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
- G06K7/10821—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices
- G06K7/1097—Optical sensing of electronic memory record carriers, such as interrogation of RFIDs with an additional optical interface
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/14—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
- G06K7/1404—Methods for optical code recognition
- G06K7/1408—Methods for optical code recognition the method being specifically adapted for the type of code
- G06K7/1413—1D bar codes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/14—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
- G06K7/1404—Methods for optical code recognition
- G06K7/1439—Methods for optical code recognition including a method step for retrieval of the optical code
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- General Health & Medical Sciences (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Artificial Intelligence (AREA)
- Computer Vision & Pattern Recognition (AREA)
- General Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Guiding Agricultural Machines (AREA)
- General Factory Administration (AREA)
- Control Of Conveyors (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention relates to an intelligent automatic error proofing device, which is characterized by comprising: unable adjustment base, only bar code generates the module, a machine support, go up omnipotent support that turns to, omnipotent support that turns to down, high accuracy bar code recognizer, a transmission, the mistake proofing lamp alarm, adopt the steel sheet to generate only bar code, a machine support, omnipotent support that turns to, high accuracy bar code recognizer, a transmission, the back is formed in the connection of mistake proofing lamp alarm, be connected with unable adjustment base again, go up omnipotent support that turns to and the poor frame that forms of height of omnipotent support down, go up omnipotent support that turns to or install high accuracy bar code recognizer additional on the arbitrary support of omnipotent support down through discerning the bar code on the carton, if mismatch, then send alarm information through the mistake proofing lamp alarm. Through carrying out intelligent differentiation to the material, whether the correct pairing of automatic analysis material is correct, automatic alarm after discovering the mistake has improved production efficiency and labour saving and time saving greatly, error rate greatly reduced.
Description
Technical Field
The invention relates to the technical field of material detection, in particular to an intelligent automatic error-proofing device.
Background
At present, no intelligent mistake-proofing technology exists in the market, traditional manpower manual selection is adopted for materials produced by most cartons, manual differentiation is performed, manpower and cost are wasted, and production efficiency is not improved. And often make mistakes and are susceptible to customer complaints and returns. The prior art adopts the mode of preventing mistakes from the material, and the main reason is because the carton material is too many, and size, space of a whole page, colour are all the same basically, and the material of carton production is deposited comparatively dispersedly, complicacy, and the mistake proofing mode can only adopt traditional mode.
Thus, significant advances in the art are needed.
Disclosure of Invention
The technical problem to be solved by the present invention is to provide an intelligent automatic error-proofing device, aiming at the above mentioned defects of the prior art, comprising: the device comprises a fixed base, a unique bar code generating module, a frame, an upper universal steering support, a lower universal steering support, a high-precision bar code recognizer, a transmission device and a mistake-proofing lamp alarm, wherein the unique bar code generating module, the frame, the upper universal steering support, the lower universal steering support, the high-precision bar code recognizer, the transmission device and the mistake-proofing lamp alarm are connected by a steel plate and then are connected with the fixed base, the height difference between the upper universal steering support and the lower universal steering support forms the rack, a high-precision bar code recognizer is additionally arranged on any one of the upper universal steering support or the lower universal steering support, a bar code on a carton is recognized, a matched bar code is arranged on the intelligent automatic error-proofing device, and if the matched bar code is not matched with the identified bar code, sending alarm information through the error-proof lamp alarm.
In the intelligent automatic error-proofing device, the transmission device further comprises a fixed base, a first steerable adjustor, a second steerable adjustor, a high-speed bar code fixing disc and a high-speed bar code scanner, wherein the fixed base is fixed in position mechanically, and the high-speed bar code scanner is fixed on any one of the upper universal steering support and the lower universal steering support.
In the intelligent automatic error-proofing device, the position of the high-speed bar code scanner fixed on any one of the upper universal steering support and the lower universal steering support is adjustable.
The intelligent automatic error-proofing device has the following beneficial effects: through carrying out intelligent differentiation to the material, whether the correct pairing of automatic analysis material is correct, automatic alarm after discovering the mistake has improved production efficiency and labour saving and time saving greatly, error rate greatly reduced.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
fig. 1 is a schematic diagram of the working principle of the intelligent automatic error-proofing device of the invention.
Fig. 2 is a schematic structural diagram of a transmission device of the intelligent automatic error-proofing device of the invention.
Fig. 3 is a schematic structural diagram of a preferred embodiment of the intelligent automatic error-proofing device of the invention.
In the figure, the device comprises a fixed base 1, a first steerable adjustor, a second steerable adjustor, a high-speed barcode fixing disk, a high-speed barcode scanner, a microcomputer, a warning lamp, an audio alarm, a universal bracket 9, a high-speed carton stapler 10, a first steerable adjustor, a second steerable adjustor, a high-speed barcode fixing disk, a high-speed barcode scanner, a microcomputer 7, a warning lamp, an audio alarm 8, a universal bracket 9 and a high-speed carton stapler 10.
Detailed Description
Fig. 1 is a schematic diagram of the working principle of the intelligent automatic error-proofing device of the present invention. The intelligent automatic error-proofing device of the invention comprises: the device comprises a fixed base, a unique bar code generating module, a frame, an upper universal steering support, a lower universal steering support, a high-precision bar code recognizer, a transmission device and a mistake-proofing lamp alarm, wherein the unique bar code generating module, the frame, the upper universal steering support, the lower universal steering support, the high-precision bar code recognizer, the transmission device and the mistake-proofing lamp alarm are connected by a steel plate and then are connected with the fixed base, the height difference between the upper universal steering support and the lower universal steering support forms the rack, a high-precision bar code recognizer is additionally arranged on any one of the upper universal steering support or the lower universal steering support, a bar code on a carton is recognized, a matched bar code is arranged on the intelligent automatic error-proofing device, and if the matched bar code is not matched with the identified bar code, sending alarm information through the error-proof lamp alarm. The unique bar code generation module generates a unique bar code of the material. As shown in fig. 1, the barcode scanner is composed of a light source, an optical lens, a scanning module, an analog-to-digital conversion circuit and a plastic or metal casing. The photoelectric element is used to convert the detected optical signal into electric signal, which is converted into digital signal by analog-digital converter and transmitted to computer for processing. When scanning an image, the light source irradiates the image, the reflected light passes through the lens and is converged on the scanning module, and the scanning module converts the optical signal into an analog digital signal. An analog digital signal, i.e., a voltage, is related to the intensity of the received light and indicates the degree of darkness for that image number. At this time, the analog-to-digital conversion circuit converts the analog voltage into a digital signal and transmits the digital signal to the computer. The working principle method of the intelligent automatic error-proofing device comprises the following steps:
firstly, laser is emitted from a laser diode to a polygon mirror to scan a bar code;
receiving the diffuse reflection light emitted from the bar code by a light receiving element;
thirdly, the reflected light looks like an analog waveform;
fourthly, the bar code reader converts the analog waveform into a digital waveform;
the bar code reader identifies narrow bars/wide bars and narrow spaces/wide spaces through digital signals;
sixthly, the bar code reader combines the bar and empty signals according to the bar code rule to convert the signals into data, and then the decoded data is output to the microcomputer through a PS/2 serial port, an RS232 serial port and a USB interface, so that the computer can automatically identify the correctness of the bar code and output to the alarm according to the bar code identification result.
Please refer to fig. 2, which is a schematic structural diagram of a transmission device of the intelligent automatic error proofing device of the present invention. As shown in fig. 2, the transmission device further includes a fixed base 1, a first steerable adjuster 2, a second steerable adjuster 3, a high-speed barcode fixing disk 4, and a high-speed barcode scanner 5, where the fixed base 1 is mechanically fixed in position, and the high-speed barcode scanner 5 is fixed on any one of the upper universal steering bracket and the lower universal steering bracket. The position of the high-speed bar code scanner 5 fixed on any one of the upper universal steering support and the lower universal steering support is adjustable. Through the coordinated action of the first steerable regulator 2 and the second steerable regulator 3, the rotation operation during material detection is realized, and the position of a bar code is found for scanning. The high-speed bar code fixing disc 4 is used for fixing the high-speed bar code, and the high-speed bar code scanner 5 is used for scanning bar codes of materials.
Fig. 3 is a schematic structural diagram of an intelligent automatic error-proofing device according to a preferred embodiment of the present invention. As shown in fig. 3, in the preferred embodiment of the intelligent automatic error-proofing device provided by the invention, the intelligent automatic error-proofing device is applied to the field of carton detection, and at least comprises a high-speed bar code scanner 5, a microcomputer 6, an alarm lamp 7, an audible alarm 8, a universal bracket 9 and a high-speed carton stapler 10, wherein the universal bracket 9 is fixed on the high-speed carton stapler 10, the high-speed bar code scanner 5 is fixed on the universal bracket 9, and the universal bracket 9 can adjust the position of the high-speed bar code scanner 5 according to the shape and size of the carton. The microcomputer 6 is preset with correct carton bar code information. The high-speed bar code scanner 5 transmits the bar code scanning result to the microcomputer 6 according to the bar code scanning result on the carton, after the microcomputer 6 obtains the result, the recognized bar code result is matched with the preset correct carton bar code information, the correct or wrong bar code result is automatically recognized, and the result is transmitted to the alarm lamp 7 and the audible alarm 8. If the automatic recognition is wrong, the sound alarm 8 generates a red alarm lamp and sends out alarm sound to prompt the operator to distinguish. The unique bar code generation module generates a unique bar code on each material automatic generation carton, for example, an AB face pairing carton, a bar code of an A face carton nailing bar is 12345, and a B face carton nailing bar is 67890, when the pairing of the A face and the B face bar is completed correctly, green light can be displayed mechanically to prove that no abnormity exists in pairing, if the A face and the A face or the BB face are paired, AA face pairing can be displayed mechanically, the material pairing is abnormal, red light can be displayed mechanically, and an alarm and an early warning are found to prompt an operator to distinguish in time.
Through the design of the embodiment, the carton box with different sizes and excessive material styles can be used for analysis, the error-proofing device is added, the working materials are analyzed on a certain line, horizontal and inclined recognition and error proofing can be performed, the error-proofing capability is strong, and a plurality of process operations can be simultaneously completed in the working process.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (3)
1. The utility model provides a be used for carton to detect automatic mistake proofing device of intelligence which characterized in that includes: the device comprises a fixed base, a unique bar code generating module, a frame, an upper universal steering support, a lower universal steering support, a high-precision bar code recognizer, a transmission device and a mistake-proofing lamp alarm, wherein the unique bar code generating module, the frame, the upper universal steering support, the lower universal steering support, the high-precision bar code recognizer, the transmission device and the mistake-proofing lamp alarm are connected by a steel plate and then are connected with the fixed base, the height difference between the upper universal steering support and the lower universal steering support forms the rack, a high-precision bar code recognizer is additionally arranged on any one of the upper universal steering support or the lower universal steering support, a bar code on a carton is recognized, a matched bar code is arranged on the intelligent automatic error-proofing device, if the matched bar code is not matched with the identified bar code, alarm information is sent out through the error-proof lamp alarm;
the transmission device further comprises a fixed base, a first steerable adjustor, a second steerable adjustor, a high-speed bar code fixing disc and a high-speed bar code scanner, wherein the fixed base is fixed in position in a mechanical mode, and the high-speed bar code scanner is fixed on any one of the upper universal steering support and the lower universal steering support;
through the coordinated action of the first steerable adjustor and the second steerable adjustor, the material can be rotated during detection, the position of a bar code is found for scanning, the high-speed bar code fixing disc is used for fixing the high-speed bar code, and the high-speed bar code scanner is used for scanning the bar code of the material.
2. The intelligent automatic error proofing device for carton detection according to claim 1, wherein the position of the high-speed barcode scanner fixed on any one of the upper universal steering bracket and the lower universal steering bracket is adjustable.
3. An intelligent automatic error-proofing method for a carton box detection intelligent automatic error-proofing device according to claim 1:
firstly, laser is emitted from a laser diode to a polygon mirror to scan a bar code;
receiving the diffuse reflection light emitted from the bar code by a light receiving element;
thirdly, the reflected light looks like an analog waveform;
fourthly, the bar code reader converts the analog waveform into a digital waveform;
the bar code reader identifies narrow bars/wide bars and narrow spaces/wide spaces through digital signals;
sixthly, the bar code reader combines the bar and empty signals according to the bar code rule to convert the bar and empty signals into data, and then the decoded data is output to a microcomputer through a PS/2 serial port, an RS232 serial port and a USB interface, so that the computer can automatically identify the correctness of the bar code and output the correctness to an alarm according to the identification result of the bar code;
the first steerable regulator and the second steerable regulator coordinate to realize rotation operation during material detection, and the position of the bar code is found for scanning;
the high-speed bar code fixing disc is used for fixing the high-speed bar code, and the high-speed bar code scanner is used for scanning bar codes of materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711373928.4A CN108052853B (en) | 2017-12-19 | 2017-12-19 | Intelligent automatic error-proofing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711373928.4A CN108052853B (en) | 2017-12-19 | 2017-12-19 | Intelligent automatic error-proofing device |
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| Publication Number | Publication Date |
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| CN108052853A CN108052853A (en) | 2018-05-18 |
| CN108052853B true CN108052853B (en) | 2021-10-12 |
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| CN201711373928.4A Active CN108052853B (en) | 2017-12-19 | 2017-12-19 | Intelligent automatic error-proofing device |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112700404A (en) * | 2020-12-11 | 2021-04-23 | 岳阳市青方环保科技有限公司 | Corrugated carton printing quality detection method and device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201066508Y (en) * | 2007-06-05 | 2008-05-28 | 宁波赛盟科技发展有限公司 | A high-speed bar detection device for fully automatic product line |
| CN103049770A (en) * | 2012-09-24 | 2013-04-17 | 共青城赛龙通信技术有限责任公司 | SMT (Surface Mount Technology) anti-false material detection system and method |
| CN205375560U (en) * | 2015-12-22 | 2016-07-06 | 无锡市同威软件有限公司 | Outer packing strap sign indicating number of product scans detecting system that leaves warehouse based on image |
| CN205983511U (en) * | 2016-07-06 | 2017-02-22 | 青蛙王子(中国)日化有限公司 | Device is checied to carton bar code |
| CN206193822U (en) * | 2016-10-28 | 2017-05-24 | 东莞泰升音响科技有限公司 | PCBA bar code automatic scanning detection device |
-
2017
- 2017-12-19 CN CN201711373928.4A patent/CN108052853B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201066508Y (en) * | 2007-06-05 | 2008-05-28 | 宁波赛盟科技发展有限公司 | A high-speed bar detection device for fully automatic product line |
| CN103049770A (en) * | 2012-09-24 | 2013-04-17 | 共青城赛龙通信技术有限责任公司 | SMT (Surface Mount Technology) anti-false material detection system and method |
| CN205375560U (en) * | 2015-12-22 | 2016-07-06 | 无锡市同威软件有限公司 | Outer packing strap sign indicating number of product scans detecting system that leaves warehouse based on image |
| CN205983511U (en) * | 2016-07-06 | 2017-02-22 | 青蛙王子(中国)日化有限公司 | Device is checied to carton bar code |
| CN206193822U (en) * | 2016-10-28 | 2017-05-24 | 东莞泰升音响科技有限公司 | PCBA bar code automatic scanning detection device |
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