CN108052140A - A kind of semiaxis method for controlling heating temp of microwaven and system - Google Patents
A kind of semiaxis method for controlling heating temp of microwaven and system Download PDFInfo
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- CN108052140A CN108052140A CN201711350889.6A CN201711350889A CN108052140A CN 108052140 A CN108052140 A CN 108052140A CN 201711350889 A CN201711350889 A CN 201711350889A CN 108052140 A CN108052140 A CN 108052140A
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- semiaxis
- temperature
- heating
- hot spot
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/20—Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
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Abstract
A kind of semiaxis method for controlling heating temp of microwaven disclosed by the embodiments of the present invention and system, using the present invention semiaxis method for controlling heating temp of microwaven when, gather the heating temperature in electric stove hearth at highest hot spot position and generate temperature signal；The temperature signal is received, when the heating temperature reaches design temperature, generation ejection instruction；The ejection instruction is received, the semiaxis at highest hot spot position is ejected.The temperature at highest hot spot position in circuit burner hearth can be obtained in real time, and the semiaxis for reaching design temperature can be ejected according to the temperature, therefore, temperature in semiaxis heating process is controlled, the heating quality of semiaxis can be significantly improved, reduces semiaxis scrappage, simultaneously, since semiaxis scrappage is reduced, energy utilization rate has been correspondingly improved.
Description
Technical field
The present invention relates to process of axle shaft technical field, more specifically to a kind of semiaxis method for controlling heating temp of microwaven with
And system.
Background technology
Semiaxis (Driver Shaft) also makes the drive shaft (CVJ, CV joint, constant velocity joint) to be
The axis that differential mechanism and driving wheel are connected.Semiaxis is the axis that torque is transferred between gearbox retarder and driving wheel.
At present, semiaxis Forge Heating is generally using sensing electrical heating, and blank is put into induction coil, in the sensing of alternating current
Under the action of electromotive force, blank surface forms powerful vortex, and the electric energy inside blank is made to be directly translated into thermal energy.Semiaxis forges
In heating process, by infrared radiation thermometer measure temperature judge whether reach forging temperature, specifically, when semiaxis be heated to it is specific
After time, semiaxis is ejected, and in burner ejection position, measures the heating temperature of semiaxis, when temperature is more than in forging technology regulation
In limited time, processing is scrapped.When temperature is less than forging technology set point of temperature lower limit, reheat.It is not only caused using aforesaid way
Semiaxis electricity causes to waste.
Therefore, how to ensure to improve energy utilization rate while semiaxis heating quality, become those skilled in the art urgently
The technical issues of solution.
The content of the invention
In view of this, the technical problems to be solved by the invention are how to ensure to improve the energy while semiaxis heating quality
Utilization rate, for this purpose, the present invention provides a kind of semiaxis method for controlling heating temp of microwaven and systems.
To achieve the above object, the present invention provides following technical solution：
A kind of semiaxis method for controlling heating temp of microwaven, including：
It gathers the heating temperature in electric stove hearth at highest hot spot position and generates temperature signal；
The temperature signal is received, when the heating temperature reaches design temperature, generation ejection instruction；
The ejection instruction is received, the semiaxis at highest hot spot position is ejected.
Preferably, in above-mentioned semiaxis method for controlling heating temp of microwaven, the semiaxis by highest hot spot position
It is further included after eject step：Generation push semiaxis instruction；
The push instruction is received, and the semiaxis at other positions is pushed at highest hot spot position.
Preferably, in above-mentioned semiaxis method for controlling heating temp of microwaven, the semiaxis by other positions is pushed to highest
It is further included after at hot spot position：
Generation supplement semiaxis instruction；
Electric stove door is opened after receiving supplement semiaxis instruction.
Preferably, in above-mentioned semiaxis method for controlling heating temp of microwaven, the semiaxis by highest hot spot position
It is further included after eject step：
Start timing when semiaxis ejects, generate timing signal；
Timing signal is received, when the time reaching preset time, sends alarm signal；
Alarm signal is received, is alarmed.
Preferably, in above-mentioned semiaxis method for controlling heating temp of microwaven, the scope of the design temperature is 1000 DEG C~1200
℃。
A kind of semiaxis heating and temperature control system, including：
For gathering the heating temperature in electric stove hearth at highest hot spot position and generating the temperature acquisition of temperature signal
Device；
For receiving the temperature signal, when the heating temperature reaches design temperature, the control of generation ejection instruction
Device；
Receive the solenoid directional control valve of the ejection instruction；And
The ejection cylinder that semiaxis at highest hot spot position is ejected.
Preferably, in above-mentioned semiaxis heating and temperature control system, transport mechanism is further included, when controller generation pushes away
When sending the semiaxis to instruct；The transmission mechanism receives the push instruction, and the semiaxis at other positions is pushed to highest heating
At point position.
Preferably, in above-mentioned semiaxis heating and temperature control system, door-opening mechanism is further included, is mended when the controller generates
Semiaxis instruction is filled, the door-opening mechanism opens electric stove door after receiving supplement semiaxis instruction.
Preferably, in above-mentioned semiaxis heating and temperature control system, further include：
Start the timer of timing, timer generation timing signal when semiaxis ejects；
The controller receives timing signal, when the time reaching preset time, sends alarm signal；
For receiving alarm signal, the alarm alarmed.
Preferably, in above-mentioned semiaxis heating and temperature control system, the temperature sampler is infrared radiation thermometer, in electric furnace
Open-work is provided at the top of at highest hot spot position, the infrared radiation thermometer is arranged on the through-hole position.
It can be seen from the above technical scheme that when using the semiaxis method for controlling heating temp of microwaven of the present invention, electric furnace is gathered
Heating temperature in burner hearth at highest hot spot position simultaneously generates temperature signal；The temperature signal is received, when the heating temperature
When degree reaches design temperature, generation ejection instruction；The ejection instruction is received, by the semiaxis top at highest hot spot position
Go out.The temperature at highest hot spot position in circuit burner hearth can be obtained in real time, and can be ejected according to the temperature and be reached setting
The semiaxis of temperature, therefore, the temperature in semiaxis heating process are controlled, and can significantly improve the heating quality of semiaxis, reduce half
Axis scrappage simultaneously as semiaxis scrappage is reduced, has been correspondingly improved energy utilization rate.
Description of the drawings
It in order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
A kind of flow diagram for semiaxis method for controlling heating temp of microwaven that Fig. 1 is provided by the embodiment of the present invention one；
A kind of flow diagram for semiaxis method for controlling heating temp of microwaven that Fig. 2 is provided by the embodiment of the present invention two；
A kind of flow diagram for semiaxis method for controlling heating temp of microwaven that Fig. 3 is provided by the embodiment of the present invention three；
A kind of flow diagram for semiaxis method for controlling heating temp of microwaven that Fig. 4 is provided by the embodiment of the present invention four；
A kind of structure diagram for semiaxis heating and temperature control system that Fig. 5 is provided by the embodiment of the present invention five；
A kind of structure diagram for semiaxis heating and temperature control system that Fig. 6 is provided by the embodiment of the present invention six；
A kind of structure diagram for semiaxis heating and temperature control system that Fig. 7 is provided by the embodiment of the present invention seven；
Wherein, 100 be temperature sampler, 200 in order to control device, 300 be solenoid directional control valve, 400 be cylinder, 500 be transmission
Mechanism, 600 are door-opening mechanism.
Specific embodiment
The core of the present invention is to provide a kind of semiaxis method for controlling heating temp of microwaven and system, to ensure that semiaxis heats matter
Energy utilization rate is improved while amount.
In addition, embodiments illustrated below does not play any restriction effect to the content of the invention recorded in claim.In addition,
The full content of composition represented by example below is not limited to must as the solution of the invention recorded in claim
It needs.
Embodiment one
Referring to Fig. 1, the embodiment of the invention discloses a kind of semiaxis method for controlling heating temp of microwaven, including：
Step S1：It gathers the heating temperature in electric stove hearth at highest hot spot position and generates temperature signal；It can adopt
Integrate temperature signal can be temperature sensor, infrared radiation thermometer etc..
Step S2：The temperature signal is received, when the heating temperature reaches design temperature, generation ejection instruction；Half
Axis is in heating process, according to the difference of semiaxis material, it is necessary to which the temperature of heating is different, such as：Half shaft material is generally
40Cr, 42CrMo, 40MnB, wherein, 1000 DEG C~1200 DEG C of 40Cr heated perimeters, 1000 DEG C of 42CrMo, 40MnB heated perimeter
~1150 DEG C.Therefore, which is generally 1000 DEG C~1200 DEG C, and the setting can be adjusted according to semiaxis material
Temperature.
Step S3：The ejection instruction is received, the semiaxis at highest hot spot position is ejected.In existing electric furnace
It is middle to realize that by the structure of semiaxis ejection be cylinder, therefore, by the fortune that can change cylinder into outgoing direction for changing cylinder gas
Dynamic stroke.Solenoid directional control valve is provided at cylinder, when solenoid directional control valve receives ejection instruction, switched path, so as to change gas
The direction of cylinder is passed in and out, realizes ejection operation, will be eventually reached the semiaxis ejection of design temperature.
During using semiaxis method for controlling heating temp of microwaven of the invention, adding at highest hot spot position in electric stove hearth is gathered
Hot temperature simultaneously generates temperature signal；The temperature signal is received, when the heating temperature reaches design temperature, generation ejection refers to
Order；The ejection instruction is received, the semiaxis at highest hot spot position is ejected.It can in real time obtain in circuit burner hearth most
Temperature at high hot spot position, and the semiaxis for reaching design temperature, therefore, semiaxis heating process can be ejected according to the temperature
In temperature control, can significantly improve the heating quality of semiaxis, semiaxis scrappage be reduced, simultaneously as semiaxis scrappage
It reduces, has been correspondingly improved energy utilization rate.
Embodiment two
Referring to Fig. 2, the embodiment of the invention discloses a kind of semiaxis method for controlling heating temp of microwaven, including：
Step S1：It gathers the heating temperature in electric stove hearth at highest hot spot position and generates temperature signal；It can adopt
Integrate temperature signal can be temperature sensor, infrared radiation thermometer etc..
Step S2：The temperature signal is received, when the heating temperature reaches design temperature, generation ejection instruction；Half
Axis is in heating process, according to the difference of semiaxis material, it is necessary to which the temperature of heating is different, such as：Half shaft material is generally
40Cr, 42CrMo, 40MnB, wherein, 1000 DEG C~1200 DEG C of 40Cr heated perimeters, 1000 DEG C of 42CrMo, 40MnB heated perimeter
~1150 DEG C.Therefore, which is generally 1000 DEG C~1200 DEG C, and the setting can be adjusted according to semiaxis material
Temperature.
Step S3：The ejection instruction is received, the semiaxis at highest hot spot position is ejected.In existing electric furnace
It is middle to realize that by the structure of semiaxis ejection be cylinder, therefore, by the fortune that can change cylinder into outgoing direction for changing cylinder gas
Dynamic stroke.Solenoid directional control valve is provided at cylinder, when solenoid directional control valve receives ejection instruction, switched path, so as to change gas
The direction of cylinder is passed in and out, realizes ejection operation, will be eventually reached the semiaxis ejection of design temperature.
Step S4：Generation push semiaxis instruction；Since this method is using automatically controlling, reach the semiaxis ejection of design temperature
Afterwards, it is vacant at highest hot spot position in electric stove hearth, therefore, in order to improve the efficiency of heating surface, reasonable energy utilization, the controller
By generating push semiaxis remaining semiaxis is instructed to be moved at highest price hotspot location.
Meet step S5：The push instruction is received, and the semiaxis at other positions is pushed at highest hot spot position.
Reasonable energy utilization can be achieved the purpose that by the above method.
Embodiment three
Referring to Fig. 3, the embodiment of the invention discloses a kind of semiaxis method for controlling heating temp of microwaven, including：
Step S1：It gathers the heating temperature in electric stove hearth at highest hot spot position and generates temperature signal；It can adopt
Integrate temperature signal can be temperature sensor, infrared radiation thermometer etc..
Step S2：The temperature signal is received, when the heating temperature reaches design temperature, generation ejection instruction；Half
Axis is in heating process, according to the difference of semiaxis material, it is necessary to which the temperature of heating is different, such as：Half shaft material is generally
40Cr, 42CrMo, 40MnB, wherein, 1000 DEG C~1200 DEG C of 40Cr heated perimeters, 1000 DEG C of 42CrMo, 40MnB heated perimeter
~1150 DEG C.Therefore, which is generally 1000 DEG C~1200 DEG C, and the setting can be adjusted according to semiaxis material
Temperature.
Step S3：The ejection instruction is received, the semiaxis at highest hot spot position is ejected.In existing electric furnace
It is middle to realize that by the structure of semiaxis ejection be cylinder, therefore, by the fortune that can change cylinder into outgoing direction for changing cylinder gas
Dynamic stroke.Solenoid directional control valve is provided at cylinder, when solenoid directional control valve receives ejection instruction, switched path, so as to change gas
The direction of cylinder is passed in and out, realizes ejection operation, will be eventually reached the semiaxis ejection of design temperature.
Step S6：Generation supplement semiaxis instruction；Since this method is using automatically controlling, reach the semiaxis ejection of design temperature
Afterwards, occur vacant in electric stove hearth, therefore, in order to improve the efficiency of heating surface, reasonable energy utilization, which, which passes through, generates supplement
Semiaxis is instructed with to electric stove hearth feed supplement.
Step S7：Electric stove door is opened after receiving supplement semiaxis instruction.
Using the above method, it can further achieve the purpose that reasonable energy utilization.
Example IV
Referring to Fig. 3, the embodiment of the invention discloses a kind of semiaxis method for controlling heating temp of microwaven, including：
Step S1：It gathers the heating temperature in electric stove hearth at highest hot spot position and generates temperature signal；It can adopt
Integrate temperature signal can be temperature sensor, infrared radiation thermometer etc..
Step S2：The temperature signal is received, when the heating temperature reaches design temperature, generation ejection instruction；Half
Axis is in heating process, according to the difference of semiaxis material, it is necessary to which the temperature of heating is different, such as：Half shaft material is generally
40Cr, 42CrMo, 40MnB, wherein, 1000 DEG C~1200 DEG C of 40Cr heated perimeters, 1000 DEG C of 42CrMo, 40MnB heated perimeter
~1150 DEG C.Therefore, which is generally 1000 DEG C~1200 DEG C, and the setting can be adjusted according to semiaxis material
Temperature.
Step S3：The ejection instruction is received, the semiaxis at highest hot spot position is ejected.In existing electric furnace
It is middle to realize that by the structure of semiaxis ejection be cylinder, therefore, by the fortune that can change cylinder into outgoing direction for changing cylinder gas
Dynamic stroke.Solenoid directional control valve is provided at cylinder, when solenoid directional control valve receives ejection instruction, switched path, so as to change gas
The direction of cylinder is passed in and out, realizes ejection operation, will be eventually reached the semiaxis ejection of design temperature.
Step S8：Start timing when semiaxis ejects, generate timing signal；
Step S9：Timing signal is received, when the time reaching preset time, sends alarm signal；
Step S10：Alarm signal is received, is alarmed.It cannot be suppressed more than semiaxis after preset time, after need to cooling down
It reheats.Therefore, by the semiaxis for setting warning function that operating personnel's timely processing can be reminded to eject, add so as to meet
Strict demand of the hot temperature control at ± 25 DEG C.
Embodiment five
Referring to Fig. 5, the invention discloses a kind of semiaxis heating and temperature control system, including：
For gathering the heating temperature in electric stove hearth at highest hot spot position and generating the temperature acquisition of temperature signal
Device 100；Be capable of collecting temperature signal can be temperature sensor, infrared radiation thermometer etc..The temperature sampler 100 is infrared
During temperature measurer, in electric furnace at highest hot spot position at the top of be provided with open-work, the infrared radiation thermometer is arranged on the open-work
Place.
For receiving the temperature signal, when the heating temperature reaches design temperature, the control of generation ejection instruction
Device 200；And
Receive the solenoid directional control valve 300 of the ejection instruction；And
The ejection cylinder 400 that semiaxis at highest hot spot position is ejected.
Temperature sampler 100 gathers the heating temperature in electric stove hearth at highest hot spot position and generates temperature signal；
Controller 200 receives the temperature signal, when the heating temperature reaches design temperature, generation ejection instruction；Electromagnetic switch
Valve 300 receives the ejection instruction, carries out commutation operation, is heated so as to change the airintake direction of cylinder 400 and will be located at highest
Semiaxis ejection at point position.The temperature at highest hot spot position in circuit burner hearth can be obtained in real time, and can be according to this
Temperature ejects the semiaxis for reaching design temperature, and therefore, the temperature in semiaxis heating process is controlled, and can significantly improve semiaxis
Heating quality reduces semiaxis scrappage, simultaneously as semiaxis scrappage is reduced, has been correspondingly improved energy utilization rate.
Embodiment six
Referring to Fig. 6, on the basis of implementing five, the semiaxis heating and temperature control system during the present invention is implemented further includes biography
Mechanism 500 is sent, when the controller 200 generates push semiaxis instruction；The transmission mechanism receives the push instruction, and will
Semiaxis at other positions is pushed at highest hot spot position.
The semiaxis not being ejected can be pushed to by above-mentioned transport mechanism 500 at highest hot spot position, reach conjunction
Reason utilizes the purpose of the energy.
Embodiment seven
Referring to Fig. 7, on the basis of implementing six, the semiaxis heating and temperature control system during the present invention is implemented further includes out
Door mechanism 600 is instructed when the controller 200 generates supplement semiaxis, after the door-opening mechanism 600 receives supplement semiaxis instruction
Open electric stove door.
By above-mentioned door-opening mechanism 600 can by oven door opening, so as to supplementing new semiaxis into electric stove hearth, reach
The purpose of reasonable energy utilization.
Further, the semiaxis heating and temperature control system in the embodiment of the present invention further includes：
Start the timer of timing, timer generation timing signal when semiaxis ejects；
The controller 200 receives timing signal, when the time reaching preset time, sends alarm signal；
For receiving alarm signal, the alarm alarmed.It cannot suppress, need cold more than semiaxis after preset time
But reheat afterwards.Therefore, by the semiaxis for setting warning function that operating personnel's timely processing can be reminded to eject, so as to full
Strict demand of the sufficient heating and temperature control at ± 25 DEG C.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or use the present invention.
A variety of modifications of these embodiments will be apparent for those skilled in the art, it is as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and the principles and novel features disclosed herein phase one
The most wide scope caused.
Claims (10)
1. a kind of semiaxis method for controlling heating temp of microwaven, which is characterized in that including：
It gathers the heating temperature in electric stove hearth at highest hot spot position and generates temperature signal；
The temperature signal is received, when the heating temperature reaches design temperature, generation ejection instruction；
The ejection instruction is received, the semiaxis at highest hot spot position is ejected.
2. semiaxis method for controlling heating temp of microwaven as described in claim 1, which is characterized in that described to be located at highest hot spot position
It is further included after the semiaxis eject step at the place of putting：Generation push semiaxis instruction；
The push instruction is received, and the semiaxis at other positions is pushed at highest hot spot position.
3. semiaxis method for controlling heating temp of microwaven as claimed in claim 2, which is characterized in that the semiaxis by other positions
It is further included after being pushed at highest hot spot position：
Generation supplement semiaxis instruction；
Electric stove door is opened after receiving supplement semiaxis instruction.
4. semiaxis method for controlling heating temp of microwaven as claimed in claim 3, which is characterized in that described to be located at highest hot spot position
It is further included after the semiaxis eject step at the place of putting：
Start timing when semiaxis ejects, generate timing signal；
Timing signal is received, when the time reaching preset time, sends alarm signal；
Alarm signal is received, is alarmed.
5. semiaxis method for controlling heating temp of microwaven as claimed in claim 4, which is characterized in that the scope of the design temperature is
1000 DEG C~1200 DEG C.
6. a kind of semiaxis heating and temperature control system, which is characterized in that including：
For gathering the heating temperature in electric stove hearth at highest hot spot position and generating the temperature sampler of temperature signal
(100)；
For receiving the temperature signal, when the heating temperature reaches design temperature, the controller of generation ejection instruction
(200)；
Receive the solenoid directional control valve (300) of the ejection instruction；And
The ejection cylinder (400) that semiaxis at highest hot spot position is ejected.
7. semiaxis heating and temperature control system as claimed in claim 6, which is characterized in that transport mechanism (500) is further included, when
During controller (200) the generation push semiaxis instruction；The transmission mechanism receives the push instruction, and will be at other positions
Semiaxis be pushed at highest hot spot position.
8. semiaxis heating and temperature control system as claimed in claim 7, which is characterized in that door-opening mechanism (600) is further included, when
Controller (200) the generation supplement semiaxis instruction, the door-opening mechanism (600) open electric furnace after receiving supplement semiaxis instruction
Fire door.
9. semiaxis heating and temperature control system as claimed in claim 8, which is characterized in that further include：
Start the timer of timing, timer generation timing signal when semiaxis ejects；
The controller (200) receives timing signal, when the time reaching preset time, sends alarm signal；
For receiving alarm signal, the alarm alarmed.
10. semiaxis heating and temperature control system as claimed in claim 9, which is characterized in that the temperature sampler (100) is
Infrared radiation thermometer, in electric furnace at highest hot spot position at the top of be provided with open-work, the infrared radiation thermometer is arranged on described
At hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711350889.6A CN108052140A (en) | 2017-12-15 | 2017-12-15 | A kind of semiaxis method for controlling heating temp of microwaven and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711350889.6A CN108052140A (en) | 2017-12-15 | 2017-12-15 | A kind of semiaxis method for controlling heating temp of microwaven and system |
Publications (1)
| Publication Number | Publication Date |
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| CN108052140A true CN108052140A (en) | 2018-05-18 |
Family
ID=62133155
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711350889.6A Pending CN108052140A (en) | 2017-12-15 | 2017-12-15 | A kind of semiaxis method for controlling heating temp of microwaven and system |
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| CN106413932A (en) * | 2014-04-08 | 2017-02-15 | 美国制造公司 | Variable-wall light-weight axle shaft with an integral flange member and method for making the same |
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2017
- 2017-12-15 CN CN201711350889.6A patent/CN108052140A/en active Pending
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| JP4545130B2 (en) * | 2006-09-26 | 2010-09-15 | 株式会社神戸製鋼所 | Steel plate manufacturing method |
| JP5324963B2 (en) * | 2009-03-03 | 2013-10-23 | 株式会社神戸製鋼所 | Method for producing Cr-containing strip steel |
| CN201511046U (en) * | 2009-10-30 | 2010-06-23 | 济南第二汽车配件有限公司 | Cross wedge rolling hollow shaft type loading and unloading device |
| CN106413932A (en) * | 2014-04-08 | 2017-02-15 | 美国制造公司 | Variable-wall light-weight axle shaft with an integral flange member and method for making the same |
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Application publication date: 20180518 |