CN108052067A - A kind of stir-fry piece machine control system - Google Patents
A kind of stir-fry piece machine control system Download PDFInfo
- Publication number
- CN108052067A CN108052067A CN201711473597.1A CN201711473597A CN108052067A CN 108052067 A CN108052067 A CN 108052067A CN 201711473597 A CN201711473597 A CN 201711473597A CN 108052067 A CN108052067 A CN 108052067A
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- CN
- China
- Prior art keywords
- piece machine
- stir
- plc
- fry
- switch
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
Abstract
The present invention provides a kind of stir-fry piece machine control system, is connected with common stir-fry piece machine on aluminium pot production line, and the work of piece machine is fried in control, including：PLC control modules, touch-screen, the first close switch, the second close switch, band reduction box motor and security module；Touch-screen is connected with PLC control modules, and the stir-fry piece duration of piece machine and reviewing turnning circle are fried in setting on the touchscreen, is exported by PLC control modules and is controlled and fries the execution of piece machine；First and second close to switch be mounted on fry piece machine shaft coupling on, respectively control fry piece terminate and reviewing at the end of stop position；Security module is connected with PLC control modules, to the input security control instruction of PLC control modules.Can be achieved to fry piece machine programming automation production, person works' intensity can also be reduced by improving production efficiency, added and shut down automatic positioning function and safety guard, may be either operation bring it is convenient can also support personnel's personal safety.
Description
Technical field
The present invention relates to chip technology field more particularly to a kind of stir-fry piece machine control system are fried on aluminium pot production line.
Background technology
Aluminium pot be with aluminium flake by cold extrusion shaped, before extrusion must be in aluminium in order to which extrusion process can smoothly complete
Lubricant in piece surface attachment.It is exactly a container that can be overturn by reduction box drive by motor to fry piece machine（Frying pan）.It fries
Piece is exactly that aluminium flake is poured in this special pot, and sprinkles lubricant, by starting motor reduction box overturning is driven to fry piece pot,
Make to come into full contact between lubricant and aluminium flake and be eventually adhering on aluminium flake.Stir-fry piece machine traditional at present is positioned over the first of production line
On procedure, any protective device is not configured, is exposed in workshop, operator holds very much when carrying out filler and discharging
Industrial accident easily occurs；And the existing production for frying piece machine must be equipped with operating personnel's moment and can just make production line without departing from board
Continuous production, easily because the carelessness of personnel and misoperation cause production line fracture；Furthermore stir-fry piece machine traditional at present stops
Position disunity during work can cause operating personnel's operating difficulties when filler；It is halfway also often to there is discharging
Phenomenon.
The content of the invention
The technical problems to be solved by the invention are, provide a kind of stir-fry piece machine control system, solve existing stir-fry piece
Machine, which can not be realized, to be produced automatically and there are problems that security risk.
In order to solve the above technical problem, the present invention provides a kind of stir-fry piece machine control system, with being commonly used on aluminium pot production line
Stir-fry piece machine be connected, the work of piece machine is fried in control, may include：
PLC control modules, touch-screen, the first close switch, the second close switch, band reduction box motor and security module；
The touch-screen is connected with the PLC control modules, set on the touch-screen it is described stir-fry piece machine stir-fry piece duration and
Reviewing turnning circle is exported by the PLC control modules and the stir-fry piece machine is controlled to perform；
Described first is mounted on close to switch on the shaft coupling of the stir-fry piece machine close to switch and second, and described first close to opening
Pass is connected with the PLC control modules, and at the end of piece is fried, piece machine stop position is fried in control；Described second close switch and institute
It states PLC control modules to be connected, at the end of reviewing, piece machine stop position is fried in control；
It is described to be installed on reduction box motor on the axis of the stir-fry piece machine frying pan, it is connected with the PLC control modules；
The security module is connected with the PLC control modules, to PLC control modules input security control instruction.
In other alternative-embodiments, the PLC control modules are by PLC primary modules, PLC transistor input and output moulds
Block, PLC output module and two pieces of PLC relays input/output modules are formed.
In other alternative-embodiments, the PLC primary modules, PLC transistors input/output module, PLC output module
And two pieces of PLC relays input/output modules select the correspondence model module that Delta manufacturer produces.
In other alternative-embodiments, to be positioned over one box for the common stir-fry piece machine closing on the aluminium pot production line
In safe house, the touch-screen and PLC control modules are inlayed and are installed in an outer wall of the box safe house.
In other alternative-embodiments, the security module by least one safety door switch and at least one safety after
Electric appliance is formed.
In other alternative-embodiments, the box safe house sets conveyer belt door, front side door, rear door, conveyer belt
Door；First safety door switch on the left-hand door of the conveyer belt door is installed, the second peace is installed on the right door of the conveyer belt door
Air cock switchs；3rd safety door switch is installed on the front side door；4th safety door switch is installed on the rear door；It is described defeated
It send and the 5th safety door switch is installed on band door；The 6th safety door switch is installed on the pot cover of the stir-fry piece machine.
In other alternative-embodiments, the 5th safety door switch and the 6th safety door switch pass through described respectively
One PLC relay input/output modules are connected to the first safety relay, so as to control the contact in reduction box motor
The opening and closing movement of device；Described first, second, third and the 4th gate system switch it is defeated by the 2nd PLC relays respectively
Enter output module and be connected to the second safety relay, so as to which the folding for controlling the contactor in reduction box motor is moved
Make；When any of the above safety door switch in the open state, band reduction box electricity can be disconnected by PLC control circuits
The contactor in machine causes the band reduction box motor to be in off-position, without working or being stopped.
In other alternative-embodiments, described first installed close to switch and described second close to switch by sensing
An iron plate on the shaft coupling fixed position realizes shutdown positioning function.
In other alternative-embodiments, it is described stir-fry piece machine control system also set emergency stop button, reset key, startup by
Key stops key, fries piece button and reviewing button, is connected respectively with the PLC output module, to be controlled by PLC circuit
The work for frying piece machine.
In other alternative-embodiments, the touch-screen is connected with the PLC transistors input/output module, in institute
It states to touch the corresponding work for frying piece machine described in display control and return and shows real-time working condition.
The advantageous effect of the embodiment of the present invention is：
The stir-fry piece machine control system of the present invention, on the one hand, realize and fry piece machine programming automation production, the work of operating personnel can be reduced
Make strength enhancing producing line production efficiency；On the one hand, increase and shut down automatic positioning function, brought greatly just to operating personnel
Profit；On the one hand, safety guard is added, can ensure the personal safety of operating personnel, reduces accident rate.
Description of the drawings
It in order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is a kind of positive structure diagram of the one embodiment for frying piece machine control system of the present invention；
Fig. 2 is the right side structural representation in Fig. 1；
Fig. 3 is a kind of PLC main circuit diagrams of the one embodiment for frying piece machine control system of the present invention；
Fig. 4 is a kind of safety door switch input PLC circuit figure of one embodiment for frying piece machine control system of the present invention；
Fig. 5 is a kind of PLC input circuit figures of the one embodiment for frying piece machine control system of the present invention；
Fig. 6 is a kind of safety relay circuit diagram of the one embodiment for frying piece machine control system of the present invention.
Specific embodiment
The explanation of following embodiment is refer to the attached drawing, can be to the specific embodiment implemented to the example present invention.
The embodiment of the present invention provides a kind of stir-fry piece machine control system, is connected with common stir-fry piece machine on aluminium pot production line, controls
System fries the work of piece machine.Shown in structure chart as shown in Fig. 1 and Fig. 2, fry piece machine and be positioned in a box safe house 1, the safe house
Be made of multiple doors, close the space that all doors can make the box safe house 1 form closing, fry piece machine can wherein into
Row fries piece work.As an example, the safe house 1 in the present embodiment is set altogether there are five door, is respectively conveyer belt left room door, conveying
With right door, front side door, rear door and fry piece machine filler door.The stir-fry piece machine control system may include with lower component：
The touch-screen 10 being installed in box 1 one side outer wall of safe house, the PLC control modules being connected with the touch-screen 10（The PLC
Control module is placed in the wall of box safe house 1）, as shown in the PLC main circuit diagrams of Fig. 3.It can be set simultaneously on the touch-screen 10
Display fries piece machine and fries the duration of piece and fry the number of turns of piece machine reviewing, and output order control can be corresponded to by PLC control modules and fries piece
Machine is performed according to setting fries piece and reviewing work.As an example, in the present embodiment, the PLC control modules by PLC primary modules,
PLC transistors input/output module, PLC output module and two pieces of PLC relays input/output module compositions, select Delta
The module of manufacturer's production, wherein, PLC primary module model DVP16ES2, PLC transistor input/output module models DVP-
08XP211T, PLC output module model DVP-08XM211N, PLC relay input/output module model DVP-
08XP211R.Touch-screen 10 is connected with PLC transistor input/output modules, can be controlled on touch-screen 10 and be fried the opposite of piece machine
It should work and return and show real-time working condition.
Be installed on fry piece machine shaft coupling 21 on first close to switch and second close to switch, first close to switch with
PLC control modules are connected, and piece machine stop position is fried at the end of frying piece available for control；Second close switch and PLC control modules
Be connected, available for control reviewing at the end of fry piece machine stop position；First passes through sensing close to switch and second close to switch
An iron plate on shaft coupling shuts down positioning to realize.Since when the charging of piece machine is fried, pot mouth should be with horizontal plane
Top rade at an angle, it is so more convenient in opening pot cover and be put into aluminium flake, therefore fry under piece machine halted state, pot mouth
Position should just be to maintain the position for upwarping inclination angle.In the present embodiment, an iron plate is fixed in the corresponding position of shaft coupling, it can
The frying pan pot mouth of the stir-fry piece machine is made to stop at the position of 45 degree of horizontal top rades.Since the frying pan needs to stop at fixed position
It puts, so the requirement can not be met by frying the conventional motors of on piece, it is necessary to be replaced with band reduction box motor to realize buffering system
Dynamic function, this is installed on reduction box motor 22 on the axis for frying piece machine frying pan, and is connected with PLC control modules, and mould is controlled by PLC
Block controls its rotary speed.
In addition the stir-fry piece machine control system be also equipped with accident prevention generation security module, the security module mainly for the protection of
Operating personnel are carrying out every personal safety fried when piece works, and the security module is mainly by safety door switch and safety relay
It forms, is connected with PLC control modules, to the input security control instruction of PLC control modules, and controlled by PLC control modules
Fry the band reduction box motor 22 of piece machine.As shown in figure 4, in the present embodiment, altogether equipped with 6 safety door switchs；In conveyer belt room
The first safety door switch 15 is installed on the left-hand door of door, the second safety door switch 16 is installed on the right door of conveyer belt door；Front side door
The 3rd safety door switch 12 of upper installation；4th safety door switch 13 is installed on rear door；Fry the 5th peace of installation on piece machine filler door
Air cock switch 14；6th safety door switch 11 is installed on the pot cover for frying piece machine.With reference to as shown in fig. 6, wherein, the 5th safety door
14 and the 6th safety door switch 11 of switch is connected to the first safety relay by the first PLC relay input/output modules respectively
（11-1K）, so as to control the opening and closing movement with the contactor in reduction box motor 22；First, second, third and the 4th gate
System switch is connected to the second safety relay by the 2nd PLC relay input/output modules respectively（11-2K）, so as to control band
The opening and closing movement of contactor in reduction box motor 22；When any of the above safety door switch in the open state, can
By the contactor in PLC control circuit disconnecting strip reduction boxes motor 22, cause band reduction box motor 22 in off-position, not into
Row work is stopped.
In addition, as shown in Figure 4, Figure 5, which also sets emergency stop button, reset key, start button, stops
Only button, stir-fry piece button and reviewing button, are connected respectively with PLC output module, to pass through the work that PLC circuit controls stir-fry piece machine
Make.
When frying piece, aluminium flake and lubricant are poured into from pot mouth, it is ensured that close all doors first（I.e. all safety doors are opened
It closes under closure state）, the duration for frying piece is set on touch-screen 10 and presses stir-fry piece start button can start to fry piece,
When reaching default stir-fry piece duration soon, band reduction box motor 22 prepares to shut down, and reduces speed now, until first close to inductive switching
When in place, hard stop makes pot mouth be parked in the position at horizontal 45 degree of angles upward.
In reviewing, first ensure that and close all doors（I.e. all safety door switchs are under closure state）, touching
It touches and sets the number of turns of reviewing on screen 10 and press reviewing start button and can start reviewing, when reaching the default reviewing number of turns soon
When, band reduction box motor 22 prepares to shut down, and reduces speed now, until second close to inductive switching in place when, hard stop makes pot mouth
It is parked in the position at horizontal 45 degree of angles upward.
By above description, the beneficial effects of the present invention are：
On the one hand, realize and fry piece machine programming automation production, the working strength that can reduce operating personnel promotes producing line production efficiency；
On the one hand, increase and shut down automatic positioning function, bring great convenience to operating personnel；On the one hand, safeguard protection dress is added
It puts, can ensure the personal safety of operating personnel, reduce accident rate.
The above disclosure is only the preferred embodiments of the present invention, cannot limit the right model of the present invention with this certainly
It encloses, therefore equivalent variations made according to the claims of the present invention, it is still within the scope of the present invention.
Claims (10)
1. a kind of stir-fry piece machine control system is connected with common stir-fry piece machine on aluminium pot production line, the work of piece machine, feature are fried in control
It is, including：
PLC control modules, touch-screen, the first close switch, the second close switch, band reduction box motor and security module；
The touch-screen is connected with the PLC control modules, set on the touch-screen it is described stir-fry piece machine stir-fry piece duration and
Reviewing turnning circle is exported by the PLC control modules and the stir-fry piece machine is controlled to perform；
Described first is mounted on close to switch on the shaft coupling of the stir-fry piece machine close to switch and second, and described first close to opening
Pass is connected with the PLC control modules, and at the end of piece is fried, piece machine stop position is fried in control；Described second close switch and institute
It states PLC control modules to be connected, at the end of reviewing, piece machine stop position is fried in control；
It is described to be installed on reduction box motor on the axis of the stir-fry piece machine frying pan, it is connected with the PLC control modules；
The security module is connected with the PLC control modules, to PLC control modules input security control instruction.
2. stir-fry piece machine control system according to claim 1, which is characterized in that the PLC control modules are by PLC main moulds
Block, PLC transistors input/output module, PLC output module and two pieces of PLC relays input/output modules are formed.
3. stir-fry piece machine control system according to claim 2, which is characterized in that the PLC primary modules, PLC transistors are defeated
Enter the correspondence type that output module, PLC output module and two pieces of PLC relays input/output modules select Delta manufacturer to produce
Number module.
4. stir-fry piece machine control system according to claim 2, which is characterized in that common described on the aluminium pot production line
It fries the closing of piece machine to be positioned in a box safe house, the touch-screen and PLC control modules inlay and be installed on the box safety
In one outer wall in room.
5. stir-fry piece machine control system according to claim 4, which is characterized in that the security module is by least one safety
Door switch and at least one safety relay are formed.
6. stir-fry piece machine control system according to claim 5, which is characterized in that the box safe house sets conveyer belt room
Door, front side door, rear door, stir-fry piece machine filler door；First safety door switch is installed on the left-hand door of the conveyer belt door, it is described defeated
It send and the second safety door switch is installed on the right door with door；3rd safety door switch is installed on the front side door；The rear door
The 4th safety door switch of upper installation；The 5th safety door switch is installed on the stir-fry piece machine filler door；In the pot cover of the stir-fry piece machine
The 6th safety door switch of upper installation.
7. stir-fry piece machine control system according to claim 6, which is characterized in that the 5th safety door switch and the 6th peace
Air cock switch is connected to the first safety relay by the first PLC relay input/output modules respectively, so as to control
State the opening and closing movement with the contactor in reduction box motor；Described first, second, third and the 4th gate system switch lead to respectively
It crosses the 2nd PLC relay input/output modules and is connected to the second safety relay, so as to control the band reduction box motor
The opening and closing movement of the interior contactor；When any of the above safety door switch in the open state, can be controlled by PLC
Circuit disconnects the contactor in reduction box motor, and the band reduction box motor is caused to be in off-position, not into
Row work is stopped.
8. stir-fry piece machine control system according to claim 1, which is characterized in that the described first close switch and described second
Close to switch shutdown positioning function is realized by sensing an iron plate on the shaft coupling fixed position.
9. stir-fry piece machine control system according to claim 2, which is characterized in that the stir-fry piece machine control system also sets emergency stop
Button, reset key, stop key, fry piece button and reviewing button at start button, respectively with the PLC output module phase
Connect, to control the work of the stir-fry piece machine by PLC circuit.
10. stir-fry piece machine control system according to claim 2, which is characterized in that the touch-screen and the PLC transistors
Input/output module connects, to fry the corresponding work of piece machine described in the touch display control and return to the real-time work of display
Make state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711473597.1A CN108052067A (en) | 2017-12-29 | 2017-12-29 | A kind of stir-fry piece machine control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711473597.1A CN108052067A (en) | 2017-12-29 | 2017-12-29 | A kind of stir-fry piece machine control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108052067A true CN108052067A (en) | 2018-05-18 |
Family
ID=62128834
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711473597.1A Pending CN108052067A (en) | 2017-12-29 | 2017-12-29 | A kind of stir-fry piece machine control system |
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| Country | Link |
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| CN (1) | CN108052067A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109541937A (en) * | 2018-12-14 | 2019-03-29 | 汕头市东方科技有限公司 | A kind of pulse-control system and control method of relay |
| CN109693938A (en) * | 2018-12-14 | 2019-04-30 | 汕头市东方科技有限公司 | A kind of stir-fry piece machine pot cover automatic handing system |
| CN113059833A (en) * | 2021-02-23 | 2021-07-02 | 南京信息职业技术学院 | Automatic flow production equipment for heat treatment |
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| CN208156487U (en) * | 2017-12-29 | 2018-11-27 | 汕头市东方科技有限公司 | A kind of stir-fry piece machine control system |
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| CN113059833A (en) * | 2021-02-23 | 2021-07-02 | 南京信息职业技术学院 | Automatic flow production equipment for heat treatment |
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