CN108050972A - A kind of band coating measurer for thickness of round wire bond and measuring method - Google Patents

A kind of band coating measurer for thickness of round wire bond and measuring method Download PDF

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Publication number
CN108050972A
CN108050972A CN201711498824.6A CN201711498824A CN108050972A CN 108050972 A CN108050972 A CN 108050972A CN 201711498824 A CN201711498824 A CN 201711498824A CN 108050972 A CN108050972 A CN 108050972A
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China
Prior art keywords
wire bond
welding
band
fixed column
round wire
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CN201711498824.6A
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Chinese (zh)
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CN108050972B (en
Inventor
肖锋
朱骄峰
王兴
张昱
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Suzhou Yourbest New Type Materlals Co ltd
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JIANGSU YUBANG PHOTOVOLTAIC MATERIALS CO Ltd
SUZHOU YOURBEST NEW-TYPE MATERIALS Co Ltd
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Priority to CN201711498824.6A priority Critical patent/CN108050972B/en
Publication of CN108050972A publication Critical patent/CN108050972A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/08Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/0002Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/0037Measuring of dimensions of welds

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The present invention provides a kind of round band coating measurer for thickness of wire bond, including:Welding fixed column is linear pattern regular polygon cylinder, and cylinder center is equipped with perforative circular hole and its shaft is equipped with the slit connected with circular hole;Coating thickness gauge, including measuring table, measuring probe, welding fixes mast axis and is arranged in parallel with measuring table, and circle wire bond band part to be measured places on the measurement probe;Welding briquetting, surface are equipped at least one limiting slot, and the welding briquetting is arranged on the measuring probe, and the limiting slot matches setting with the circle wire bond band on measuring probe.The present invention is compared to the prior art, the coating layer thickness of round wire bond band can quickly be detected, measuring method is simple, step is few, do not allow to be easily introduced error, measurement accuracy can reach ± 0.1 μm, and the long-time stability of measuring device are high, coating thickness detector can quickly export measurement data, be conducive to the statistical analysis of data.

Description

A kind of band coating measurer for thickness of round wire bond and measuring method
Technical field
The present invention relates to a kind of measuring device and measuring method, the band coating measurer for thickness of particularly a kind of round wire bond and Measuring method.
Background technology
On photovoltaic module circular welding and flat rectangle welding, welding table are broadly divided into for connecting the welding of cell piece Face helps the important parameter that welding coat thickness is welding, which determines weld strength, soldering reliability, cell piece fragment Rate.The thickness measurement of welding becomes the essential items for inspection of every batch of welding.
For rectangle welding, since its coating layer thickness direction is vertical with welding in-plane, using common coating thickness measuring Instrument can accurately and easily draw measurement result.
For circle wire bond band, since its base material is cylinder matrix, it is impossible to be directly measured using coating thickness detector.One As be measured using metallographic method, but metallographic method detecting step is more, and time-consuming, a metallographic sample needs by cutting, fixing, Prepare inlay, inlay, grinding and polishing, measurement, although several samples to be tested can be embedded in a mold during actual measurement In synchronize measure, even if but so remain on more time-consuming, the detection time of general metallographic sample takes around 70 minutes. More and be substantially manual operations in the process of metallographic detection, each process is likely to introduce error, for example cuts face With sample out of plumb, cut and cause section deformation, inlay rear sample and there is no after substantially vertical, grinding and polishing metallographic sample bottom surface not water Flat, inlay, which is not filled up completely, causes tin layers profile deformation and the manual line finally for shooting picture after grinding and polishing to be surveyed Amount etc..Therefore, metallographic method be it is a kind of to the exigent method of testing staff, it is necessary to there is skilled operation testing result that can just have Good stability.
The content of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the object of the present invention is to provide a kind of round band coating thickness of wire bond to survey Measure device and measuring method.
In order to achieve the above objectives, the technical solution adopted by the present invention to solve the technical problems is:
A kind of band coating measurer for thickness of round wire bond, including:
Welding fixed column is linear pattern regular polygon cylinder, and perforative circular hole is equipped at cylinder central axis, described The shaft of welding fixed column is equipped with a slit connected with circular hole, and round wire bond band one end to be measured is placed to through the slit In the circular hole;
Coating thickness gauge, including measuring table, measuring probe, the welding fixed column is placed on the measuring table On, welding fixes mast axis and is arranged in parallel with measuring table plane, and circle wire bond band part to be measured places on the measurement probe;
Welding briquetting, surface are equipped at least one limiting slot, and the welding briquetting is arranged on the measuring probe, institute It states limiting slot and matches setting with the circle wire bond band on measuring probe.
The present invention can quickly detect the coating layer thickness of round wire bond band, measuring method is simple, step compared to the prior art It is few, it is not easy to introduce error, measurement accuracy can reach ± 0.1 μm, and the long-time stability of measuring device are high, and coating thickness detector can be with Measurement data is quickly exported, is conducive to the statistical analysis of data.
Further, the welding fixed column end face has welding hold-down mechanism, and the welding hold-down mechanism includes pin Axis, pressure ring, compression spring, the axis pin are vertically set on welding fixed column end face, and the pressure ring, compression spring are set in the axis pin On, pressure ring is pressed on welding fixed column end face by the compression spring.
Further, the pressure ring and the contact surface of welding fixed column are equipped with and the circle matched arc groove of wire bond band.
Using the above preferred scheme, round wire bond band can be preferably fixed compared with the position of welding fixed column, carried High measurement result precision.
Further, the polygon cylinder face of the welding fixed column is equipped with the mark being ranked up to each cylinder face Number, the label counter-cylinder face is into etat lacunaire.
Using the above preferred scheme, gauger can be helped to measure in order, prevents confusion, it is ensured that measurement result is accurate.
Further, the welding briquetting is equipped with a plurality of limiting slot, each limiting slot openings of sizes and groove depth and different rule The circle wire bond band of lattice matches.
Further, the opening of the limiting slot is identical with groove depth size, and the opening size of limiting slot is than matched The big 0.08-0.15mm of circle wire bond band diameter.
Using the above preferred scheme, the position of wire bond band, measurement midpoint easy to find, /V channel opening can be justified with regulation Size is slightly larger than circle wire bond band diameter, it can be ensured that circle wire bond band can keep being freely rotated in limiting slot.
Further, the measuring table is equipped with a limited block, and welding fixed column is placed on the limited block, described Limited block can limit the end position of welding fixed column.
Using the above preferred scheme, circle wire bond band measurement position can be kept to keep stablizing.
Further, the limited block bottom is additionally provided with translation mechanism, which can drive limited block to consolidate along welding Fixed column axis direction translates.
Using the above preferred scheme, the painting of length direction on different position can be measured circle wire bond with stably translational Layer thickness.
A kind of band coating method for measuring thickness of round wire bond, comprises the following steps:
Step 1, slit of the round wire bond to be measured with one end through welding fixed column is placed in circular hole, by round wire bond to be measured Then a bit of round wire bond band bending of exposing is allowed to be fitted in weldering by a bit of exposing welding fixed column end face with one end End face with fixed column;
Step 2, welding fixed column is placed on the measuring table of coating thickness gauge, round wire bond band to be measured is another End places on the measurement probe;
Step 3, welding briquetting is placed on the measurement probe, round wire bond band to be measured is made to be limited in the limiting slot of welding briquetting It is interior;
Step 4, measurement point position is adjusted in the operation interface of coating thickness gauge to put, it is made to fall in sample to be tested Between, focal length is adjusted, is measured after clear;
Step 5, along central axis Spin welding band fixed column, each cylinder of welding fixed column polyhedron is made to be sequentially placed into measurement flat On platform, rotation every time is measured by step 4, until all cylinders are all measured;
Step 6, the coating thickness data of round wire bond one week each Along ent of band can be obtained from coating thickness gauge.
Using the above preferred scheme, the coating layer thickness of round wire bond band can be quickly detected, measuring method is simple, step It is few, it is not easy to introduce error, measurement accuracy can reach ± 0.1 μm, and the long-time stability of measuring device are high, and coating thickness detector can be with Measurement data is quickly exported, is conducive to the statistical analysis of data.
Further, circle wire bond band can also be translated, measure coating of the round wire bond with different position by translation mechanism Thickness data.
Using the above preferred scheme, the painting of length direction on different position can be measured circle wire bond with stably translational Layer thickness.
Description of the drawings
It in order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the structure diagram of one embodiment of the present invention;
Fig. 2 is a kind of structure diagram of embodiment of welding fixed column in the present invention;
Fig. 3 is a kind of structure diagram of embodiment of welding briquetting in the present invention;
Fig. 4 is the structure diagram of welding fixed column another embodiment of the present invention.
Number and the title of the corresponding component represented by letter in figure:
1- welding fixed columns;11- circular holes;12- slits;13- axis pins;14- pressure rings;15- compression springs;21- measuring tables;22- Measuring probe;3- welding briquettings;31- limiting slots;4- justifies wire bond band;5- limited blocks.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts Embodiment belongs to the scope of protection of the invention.
In order to reach the purpose of the present invention, one embodiment of the present invention is:As shown in Figs. 1-3, a kind of round wire bond band Coating thickness measurement device, including:
Welding fixed column 1 is linear pattern regular polygon cylinder, perforative circular hole 11 is equipped at cylinder central axis, The shaft of welding fixed column 1 is equipped with a slit 12 connected with circular hole 11, and round 4 one end of wire bond band to be measured is pacified through slit 12 It is put into circular hole 11;
Coating thickness gauge, including measuring table 21, measuring probe 22, welding fixed column 1 is placed on measuring table 21 On, 1 axis of welding fixed column is arranged in parallel with measuring table 21, and 4 part to be measured of circle wire bond band is placed on measuring probe 22;
Welding briquetting 3, surface are equipped at least one limiting slot 31, and welding briquetting 3 is arranged on measuring probe 22, /V Slot 31 matches setting with the circle wire bond band 4 on measuring probe 22.
Wherein coating thickness gauge is the instrument that can quickly measure rectangle welding coating layer thickness in the prior art, you can Can be laser coatings calibrator or X-ray coating thickness measuring quickly to measure the thickness of coating on direction of illumination Instrument, the present invention are not limited.
The beneficial effects of the invention are as follows:The coating layer thickness of round wire bond band 4 can be quickly detected, measuring method is simple, step It is few, it is not easy to introduce error, measurement accuracy can reach ± 0.1 μm, and the long-time stability of measuring device are high, and coating thickness detector can be with Measurement data is quickly exported, is conducive to the statistical analysis of data.
As shown in figure 4, in other embodiments of the present invention, 1 end face of welding fixed column has welding compacting machine Structure, the welding hold-down mechanism include axis pin 15, pressure ring 14, compression spring 13, and axis pin 15 is vertically set on 1 end face of welding fixed column On, pressure ring 14, compression spring 13 are set on axis pin 15, and pressure ring 14 is pressed on 1 end face of welding fixed column by compression spring 13;Pressure ring 14 with The contact surface of welding fixed column 1 is equipped with and circle 4 matched arc groove of wire bond band.Using the advantageous effect of above-mentioned technical proposal It is:Position of the round wire bond band 4 compared with welding fixed column 1 can be preferably fixed, improves measurement result accuracy.
In other embodiments of the present invention, the polygon cylinder face of welding fixed column 1 is equipped with for each column The label that dignity is ranked up, the label counter-cylinder face is into etat lacunaire.It is using the advantageous effect of above-mentioned technical proposal: Gauger can be helped to measure in order, prevent confusion, it is ensured that measurement result is accurate.
In other embodiments of the present invention, welding briquetting 3 is equipped with a plurality of limiting slot 31, and each limiting slot 31 is open The circle wire bond band of size and groove depth and different size matches;The opening of limiting slot 31 is identical with groove depth size, limiting slot 31 Opening size is bigger 0.08-0.15mm than matched circle wire bond band diameter.It is using the advantageous effect of above-mentioned technical proposal:It can With the position of regulation circle wire bond band, measurement midpoint easy to find, /V trough aperture dimension is slightly larger than circle wire bond band diameter, can be true Protecting circle wire bond band can keep being freely rotated in limiting slot.
In other embodiments of the present invention, measuring table 21 is equipped with a limited block 5, and welding fixed column 1 is placed On limited block 5, limited block 5 can limit the end position of welding fixed column 1.Using the advantageous effect of above-mentioned technical proposal It is:Circle wire bond band 4 can be kept to measure position to keep stablizing.
In other embodiments of the present invention, 5 bottom of limited block is additionally provided with translation mechanism, which can drive Limited block 5 is translated along 1 axis direction of welding fixed column.It is using the advantageous effect of above-mentioned technical proposal:It can be to circle wire bond band Stably translational is to measure the coating layer thickness of different position on length direction.
A kind of band coating method for measuring thickness of round wire bond, comprises the following steps:
Step 1, slit of the round wire bond to be measured with one end through welding fixed column is placed in circular hole, by round wire bond to be measured Then a bit of round wire bond band bending of exposing is allowed to be fitted in weldering by a bit of exposing welding fixed column end face with one end End face with fixed column;
Step 2, welding fixed column is placed on the measuring table of coating thickness gauge, round wire bond band to be measured is another End places on the measurement probe;
Step 3, welding briquetting is placed on the measurement probe, round wire bond band to be measured is made to be limited in the limiting slot of welding briquetting It is interior;
Step 4, measurement point position is adjusted in the operation interface of coating thickness gauge to put, it is made to fall in sample to be tested Between, focal length is adjusted, is measured after clear;
Step 5, along central axis Spin welding band fixed column, each cylinder of welding fixed column polyhedron is made to be sequentially placed into measurement flat On platform, rotation every time is measured by step 4, until all cylinders are all measured;
Step 6, the coating thickness data of round wire bond one week each Along ent of band can be obtained from coating thickness gauge.
It is using the advantageous effect of above-mentioned technical proposal:The coating layer thickness of round wire bond band, measuring method can quickly be detected Simply, step is few, it is not easy to introduce error, measurement accuracy can reach ± 0.1 μm, and the long-time stability of measuring device are high, coating Calibrator can quickly export measurement data, be conducive to the statistical analysis of data.
Below to the preferable electroplating welding wire of layer thickness uniformity, measuring device of the present invention (welding fixed column is respectively adopted For dodecagon cylinder) and metallographic method progress coating thickness determination, it is as follows to obtain data:
Sequence number Measuring device (μm) of the present invention Metallographic method (μm)
1 12.1 10.93
2 12.4 11.32
3 12.2 10.7
4 12.4 9.81
5 12.1 11.11
6 12.2 12.51
7 12.2 12.54
8 12.3 12.76
9 12.3 13.6
10 12.1 13.73
11 12.2 10.1
12 12.2 8.13
Maximum 12.4 13.73
Minimum value 12.1 8.13
Average 12.2 11.43
It can be seen that from upper table data and more matched with plating welding characteristic using measuring device measurement result of the present invention, Measurement result is stablized accurate;Metallographic method measured value is unstable, and deviation is big, and measurement result is inaccurate.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow ordinary skill people Member can understand present disclosure and be carried out, it is not intended to limit the scope of the present invention, it is all according to the present invention The equivalent change or modification that Spirit Essence is made should all cover within the scope of the present invention.

Claims (10)

1. a kind of band coating measurer for thickness of round wire bond, which is characterized in that including:
Welding fixed column is linear pattern regular polygon cylinder, perforative circular hole, the welding is equipped at cylinder central axis The shaft of fixed column is equipped with a slit connected with circular hole, and round wire bond band one end to be measured is placed to described through the slit In circular hole;
Coating thickness gauge, including measuring table, measuring probe, the welding fixed column be placed on the measuring table and Its axis is arranged in parallel with measuring table, and circle wire bond band part to be measured places on the measurement probe;
Welding briquetting, surface are equipped at least one limiting slot, and the welding briquetting is arranged on the measuring probe, the limit Position slot matches setting with the circle wire bond band on measuring probe.
2. the band coating measurer for thickness of round wire bond according to claim 1, which is characterized in that the welding fixed column one End face has welding hold-down mechanism, and the welding hold-down mechanism includes axis pin, pressure ring, compression spring, and the axis pin is vertically set on weldering On band fixed column end face, the pressure ring, compression spring are set on the axis pin, and pressure ring is pressed on welding and fixes styletable by the compression spring On face.
3. the band coating measurer for thickness of round wire bond according to claim 2, which is characterized in that the pressure ring is consolidated with welding The contact surface of fixed column is equipped with and the circle matched arc groove of wire bond band.
4. the band coating measurer for thickness of round wire bond according to claim 1, which is characterized in that the welding fixed column Polygon cylinder face is equipped with for the label that is ranked up to each cylinder face, and the label counter-cylinder face is into etat lacunaire.
5. the band coating measurer for thickness of round wire bond according to claim 1, which is characterized in that set on the welding briquetting The circle wire bond band for having a plurality of limiting slot, each limiting slot openings of sizes and groove depth and different size matches.
6. the band coating measurer for thickness of round wire bond according to claim 5, which is characterized in that the opening of the limiting slot Identical with groove depth size, the opening size of limiting slot is bigger 0.08-0.15mm than matched circle wire bond band diameter.
7. according to any band coating measurer for thickness of circle wire bond of claim 1-6, which is characterized in that the measurement is flat Platform is equipped with a limited block, and welding fixed column is placed on the limited block, and the limited block can limit welding fixed column End position.
8. the band coating measurer for thickness of round wire bond according to claim 7, which is characterized in that the limited block bottom is also Equipped with translation mechanism, which can drive limited block to be translated along welding fixed column axis direction.
9. a kind of band coating method for measuring thickness of round wire bond, which is characterized in that filled using any measurements of claim 1-8 It puts and measures, comprise the following steps:
Step 1, slit of the round wire bond to be measured with one end through welding fixed column is placed in circular hole, by round wire bond band one to be measured Then a bit of round wire bond band bending of exposing is allowed to be fitted in welding and be consolidated by a bit of exposing welding fixed column end face at end The end face of fixed column;
Step 2, welding fixed column is placed on the measuring table of coating thickness gauge, the round wire bond band other end to be measured is put It puts on the measurement probe;
Step 3, welding briquetting is placed on the measurement probe, round wire bond band to be measured is made to be limited in the limiting slot of welding briquetting;
Step 4, measurement point position is adjusted in the operation interface of coating thickness gauge to put, it is made to fall in the centre of sample to be tested, Focal length is adjusted, is measured after clear;
Step 5, along central axis Spin welding band fixed column, each cylinder of welding fixed column polyhedron is made to be sequentially placed into measuring table On, rotation every time is measured by step 4, until all cylinders are all measured;
Step 6, the coating thickness data of round wire bond one week each Along ent of band can be obtained from coating thickness gauge.
10. the band coating method for measuring thickness of round wire bond according to claim 9, which is characterized in that translation can also be passed through Circle wire bond band is translated, measures coating thickness data of the round wire bond with different position by mechanism.
CN201711498824.6A 2017-12-30 2017-12-30 Device and method for measuring thickness of round wire welding strip coating Active CN108050972B (en)

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CN108050972B CN108050972B (en) 2024-02-27

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN110686581A (en) * 2019-09-24 2020-01-14 甬矽电子(宁波)股份有限公司 Novel scaling powder climbs and glues altitude measurement instrument
CN115014261A (en) * 2022-08-08 2022-09-06 张家港市顶峰激光科技有限公司 Thickness measuring device for photovoltaic solder strip coating

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CN104197880A (en) * 2014-09-15 2014-12-10 南通皋鑫电子股份有限公司 Electrochemical measurement-based method and device for measuring thickness of copper wire plating
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CN115014261A (en) * 2022-08-08 2022-09-06 张家港市顶峰激光科技有限公司 Thickness measuring device for photovoltaic solder strip coating

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