CN108046747A - A kind of nano-honeycomb ceramics - Google Patents

A kind of nano-honeycomb ceramics Download PDF

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Publication number
CN108046747A
CN108046747A CN201711240878.2A CN201711240878A CN108046747A CN 108046747 A CN108046747 A CN 108046747A CN 201711240878 A CN201711240878 A CN 201711240878A CN 108046747 A CN108046747 A CN 108046747A
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parts
nano
honeycomb ceramics
ceramics
slurry
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陆小荣
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Wuxi Institute of Arts and Technology
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Wuxi Institute of Arts and Technology
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Priority to CN201711240878.2A priority Critical patent/CN108046747A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/131Inorganic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/1305Organic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/36Reinforced clay-wares
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006Honeycomb structures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
  • Filtering Materials (AREA)

Abstract

The invention discloses a kind of nano-honeycomb ceramics, the parts by weight of raw material and each raw material contained by the nano-honeycomb ceramics are:60 85 parts of diatomite;10 30 parts of montmorillonite;5 10 parts of vermiculite;28 parts of gas-phase silica;5 10 parts of castor oil;26 parts of ceramic fibre.Nano-honeycomb ceramics of the present invention have the characteristics that porosity is high, adsorption capacity is strong and high mechanical strength as filter.

Description

A kind of nano-honeycomb ceramics
Technical field
The present invention relates to filter technology field, prepared more particularly, to a kind of by raw materials such as diatomite, montmorillonites Nano-honeycomb ceramics.
Background technology
Ceramic honey comb is one kind in porous ceramics, be made of countless equal holes it is variously-shaped, it is maximum at present Hole count has reached 20-40/cm2, density 4-6g/cm3, and water absorption rate is up to more than 20%, the characteristics of due to stephanoporate thin wall, greatly The big specific surface area for adding porous ceramics can be used as heat accumulation, filler, catalyst carrier or filtering material etc..
The raw materials for production of common ceramic honey comb are kaolin, talcum powder, aluminium powder, clay etc., and the structure of ceramic honey comb is special Property there is when determining it as filtering material preferable filter effect and adsorption capacity.
The content of the invention
In view of the above-mentioned problems existing in the prior art, the present patent application provides a kind of nano-honeycomb ceramics and its preparation side Method.Ceramic honey comb of the present invention is used as filter with porosity height, adsorption capacity by force and with higher mechanical strength.
Technical scheme is as follows:
A kind of nano-honeycomb ceramics, the parts by weight of raw material and each raw material contained by the nano-honeycomb ceramics are:
The preparation method of the nano-honeycomb ceramics is:
(1) 60-85 parts of diatomite, 5-10 parts of vermiculites and 2-8 parts of gas-phase silicas are placed in planetary mills and are ground to averagely Grain size is 20~100nm;
(2) by grinding product made from step (1) and 10-30 parts of montmorillonites, 5-10 parts of castor oil, 2-6 parts of ceramic fibres Mixing, adds 40-60 parts of deionized waters, stirs into pasty slurry afterwards;
(3) pasty slurry obtained by step (2) is freeze-dried into bulk;
(4) block slurry obtained by step (3) is placed in mold, and slurry base is pressed into using hydraulic press;
(5) slurry base obtained by step (4) is placed in tunnel type high temperature sintering furnace, adjusting furnace temperature is 1100-1300 DEG C, sintering 2h is kept the temperature after 12-24h, afterwards cooled to room temperature, the nano-honeycomb ceramics are made.
The pressure of hydraulic press is used as 800~900kgf/cm in the step (4)2
The present invention is beneficial to be had technical effect that:
Nano-honeycomb ceramics of the present invention select the raw materials hybrid combinations such as diatomite, montmorillonite, vermiculite, and institute is made by calcining Stating ceramic honey comb not only has the characteristics that heat safe, also determines its preferable filtering and absorption property by honeycomb structure.
Ceramic honey comb of the present invention is used as filter with porosity height, adsorption capacity by force and with higher mechanical strength.
Specific embodiment
With reference to embodiment, the present invention is specifically described.
Embodiment 1
A kind of preparation method of nano-honeycomb ceramics, includes the following steps:
(1) 60 parts of diatomite, 8 parts of vermiculites and 6 parts of gas-phase silicas are placed in planetary mills and are ground to average grain diameter and are 80nm;
(2) grinding product made from step (1) is mixed with 30 parts of montmorillonites, 10 parts of castor oil, 4 parts of ceramic fibres, it After add 40 parts of deionized waters, stir into pasty slurry;
(3) pasty slurry obtained by step (2) is freeze-dried into bulk;
(4) block slurry obtained by step (3) is placed in mold, and slurry base is pressed into using hydraulic press;Using hydraulic press Pressure be 900kgf/cm2
(5) slurry base obtained by step (4) is placed in tunnel type high temperature sintering furnace, adjusting furnace temperature is 1100-1300 DEG C, sintering 2h is kept the temperature after 12-24h, afterwards cooled to room temperature, the nano-honeycomb ceramics are made.
Embodiment 2
A kind of preparation method of nano-honeycomb ceramics, includes the following steps:
(1) 75 parts of diatomite, 10 parts of vermiculites and 8 parts of gas-phase silicas are placed in planetary mills and are ground to average grain diameter and are 60nm;
(2) grinding product made from step (1) is mixed with 10 parts of montmorillonites, 8 parts of castor oil, 6 parts of ceramic fibres, afterwards 60 parts of deionized waters are added, stir into pasty slurry;
(3) pasty slurry obtained by step (2) is freeze-dried into bulk;
(4) block slurry obtained by step (3) is placed in mold, and slurry base is pressed into using hydraulic press;Using hydraulic press Pressure be 850kgf/cm2
(5) slurry base obtained by step (4) is placed in tunnel type high temperature sintering furnace, adjusting furnace temperature is 1100-1300 DEG C, sintering 2h is kept the temperature after 12-24h, afterwards cooled to room temperature, the nano-honeycomb ceramics are made.
Embodiment 3
A kind of preparation method of nano-honeycomb ceramics, includes the following steps:
(1) 85 parts of diatomite, 5 parts of vermiculites and 5 parts of gas-phase silicas are placed in planetary mills and are ground to average grain diameter and are 50nm;
(2) grinding product made from step (1) is mixed with 20 parts of montmorillonites, 5 parts of castor oil, 2 parts of ceramic fibres, afterwards 50 parts of deionized waters are added, stir into pasty slurry;
(3) pasty slurry obtained by step (2) is freeze-dried into bulk;
(4) block slurry obtained by step (3) is placed in mold, and slurry base is pressed into using hydraulic press;Using hydraulic press Pressure be 900kgf/cm2
(5) slurry base obtained by step (4) is placed in tunnel type high temperature sintering furnace, adjusting furnace temperature is 1100-1300 DEG C, sintering 2h is kept the temperature after 12-24h, afterwards cooled to room temperature, the nano-honeycomb ceramics are made.
Test case:
(1) 1 gained nano-honeycomb ceramic filter concentration of the embodiment of the present invention is used as 5 × 105The Escherichia coli of a/ml are hanged Liquid;The results show Escherichia coli 98% are fallen by nano-honeycomb ceramic filter of the present invention, illustrate that nano-honeycomb ceramics of the present invention can be with As filter, and there is good filter effect to bacterium.
(2) 2 gained ceramics of the embodiment of the present invention are placed in 600 DEG C of boiling water and boil 10min, ceramics are taken out afterwards, are taken advantage of Heat is placed in 20 DEG C of water, and observation ceramic cup whether there is cracking phenomena;By observation, products obtained therefrom of the embodiment of the present invention does not occur quick-fried The situation split or be cracked, therefore the ceramics obtained by the present patent application have high temperature resistant, the alternate characteristic of cold-hot.
(3) impact strength of 3 gained ceramics of the GB/T 1943-2007 methods test embodiment of the present invention is used as 24kj/ m2, product of the present invention is with good impact strength.

Claims (3)

  1. A kind of 1. nano-honeycomb ceramics, it is characterised in that the parts by weight of raw material and each raw material contained by the nano-honeycomb ceramics For:
  2. 2. nano-honeycomb according to claim 1 ceramics, it is characterised in that the preparation method of the nano-honeycomb ceramics is:
    (1) 60-85 parts of diatomite, 5-10 parts of vermiculites and 2-8 parts of gas-phase silicas are placed in planetary mills and are ground to average grain diameter For 20~100nm;
    (2) grinding product made from step (1) is mixed with 10-30 parts of montmorillonites, 5-10 parts of castor oil, 2-6 parts of ceramic fibres, 40-60 parts of deionized waters are added afterwards, stir into pasty slurry;
    (3) pasty slurry obtained by step (2) is freeze-dried into bulk;
    (4) block slurry obtained by step (3) is placed in mold, and slurry base is pressed into using hydraulic press;
    (5) slurry base obtained by step (4) is placed in tunnel type high temperature sintering furnace, adjusting furnace temperature is 1100-1300 DEG C, is sintered 12- It keeps the temperature 2h afterwards for 24 hours, afterwards cooled to room temperature, the nano-honeycomb ceramics is made.
  3. 3. nano-honeycomb ceramics according to claim 2, it is characterised in that using the pressure of hydraulic press in the step (4) For 800~900kgf/cm2
CN201711240878.2A 2017-11-30 2017-11-30 A kind of nano-honeycomb ceramics Pending CN108046747A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108640667A (en) * 2018-06-29 2018-10-12 福建省德化县邦威陶瓷有限公司 A kind of easy fired light ceramics product and its manufacturing process

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102603348A (en) * 2012-03-14 2012-07-25 刘相红 Nano-pore heat-insulation material and manufacturing method thereof
CN104043288A (en) * 2014-05-20 2014-09-17 浙江朝晖过滤技术股份有限公司 Nnano-silver diatomite antibacterial filter core and preparation method thereof
CN105777061A (en) * 2014-12-14 2016-07-20 西安泽华建筑装饰工程有限责任公司 Ceramic tile for kitchen
CN106390758A (en) * 2016-08-31 2017-02-15 广东景龙建设集团有限公司 Filter membrane made of concrete composite material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102603348A (en) * 2012-03-14 2012-07-25 刘相红 Nano-pore heat-insulation material and manufacturing method thereof
CN104043288A (en) * 2014-05-20 2014-09-17 浙江朝晖过滤技术股份有限公司 Nnano-silver diatomite antibacterial filter core and preparation method thereof
CN105777061A (en) * 2014-12-14 2016-07-20 西安泽华建筑装饰工程有限责任公司 Ceramic tile for kitchen
CN106390758A (en) * 2016-08-31 2017-02-15 广东景龙建设集团有限公司 Filter membrane made of concrete composite material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108640667A (en) * 2018-06-29 2018-10-12 福建省德化县邦威陶瓷有限公司 A kind of easy fired light ceramics product and its manufacturing process

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