CN108045669B - Control method and system for automatically putting specifications into boxing machine - Google Patents
Control method and system for automatically putting specifications into boxing machine Download PDFInfo
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- CN108045669B CN108045669B CN201711376498.1A CN201711376498A CN108045669B CN 108045669 B CN108045669 B CN 108045669B CN 201711376498 A CN201711376498 A CN 201711376498A CN 108045669 B CN108045669 B CN 108045669B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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Abstract
The invention provides a control method and a system for automatically putting specifications into a boxing machine. The control method comprises the following steps: and controlling the starting and stopping of the specification releasing device based on a material supporting station material supporting signal when the specification releasing device arrives and a material supporting station material supporting signal when the material supporting station next to the material supporting station. The control method and the system for automatically putting the instruction in the boxing machine can reduce the use of an incremental encoder, reduce the starting and stopping frequency of the instruction putting device in the boxing machine and improve the stability of the instruction sending function of the boxing machine.
Description
Technical Field
The invention relates to the field of packaging, in particular to a control method and a system for automatically putting specifications into a boxing machine.
Background
At present, a boxing machine automatically boxes and packages materials and is mainly applied to the industries of pharmacy, health care products, food, cosmetics and the like. With the rapid development of the packaging industry, the packaging requirements of products on the market are higher and higher, the packaging quality is required, and the packaging efficiency is improved to save labor and time.
The full-automatic medicine board cartoning machine is one of the important equipment of medicine packing, adopts the machine dress box, can improve packing efficiency, reduces the cost of labor of packing. The main functions of the full-automatic medicine plate boxing machine comprise: automatic folding and conveying of the medicine specification, and forming and conveying of the medicine box; loading the medicine plate and the instruction into the medicine box, and packaging and marking the batch number on the paper tongues at the two ends of the medicine box; counting production, conveying products, and removing and counting empty boxes or no instruction. In the boxing process, due to mechanical problems, the instruction cannot be continuously put to the specified position, so that complete boxing cannot be performed, and the packaging efficiency is reduced.
In order to improve the packaging efficiency, the control method of automatically putting in the instruction book can be adopted to set an instruction book sending interval to control the starting and closing of the instruction book putting device, so that one instruction book is folded and conveyed to the corresponding material support station, the position of the material support station of the boxing machine in the operation process is detected by using an incremental encoder, the instruction book putting device is started when the material support station operates to the starting position of the set instruction book sending interval and the material support exists in the station, and the instruction book putting device is closed when the material support station operates to the closing position of the set instruction book sending interval. When the next material support station arrives, the material support respectively opens and closes the specification feeding device in the specification sending interval, and the specification feeding device is not opened if the material support does not exist. The method has frequent start and close operations on the paper suction electromagnetic valve of the paper folder, and the relay switch of the instruction issuing device is controlled to have higher action frequency and times, so that the service life of the instruction issuing device is influenced, and the stability of issuing instructions by the boxing machine is influenced.
Disclosure of Invention
In order to solve the problem that the stability of the conventional specification putting device of the boxing machine is not high, the invention provides a control method for automatically putting a specification in the boxing machine, which comprises the following steps: and controlling the starting and stopping of the specification releasing device based on a material supporting station material supporting signal when the specification releasing device arrives and a material supporting station material supporting signal when the material supporting station next to the material supporting station.
Preferably, the control method further includes: judging whether a material support signal exists at a material support station at the specification feeding device or not according to the material support signal existing at the material support station at the material support detection device;
wherein, cartoning machine includes: the material holds in the palm detection device and holds in the palm the material that station transmission device was held in the palm to a plurality of materials held in the palm, the material holds in the palm detection device with the description is put in the device and is followed the material holds in the palm the transmission direction of station transmission device and set gradually, the material holds in the palm detection device with two material at least intervals hold in the palm the station between the device is put in to the description.
Preferably, whether a material support signal exists at a material support station next to the material support station at the specification feeding device is judged according to the material support station material support signal existing at the material support detection device, the distance signal between the material support detection device and the specification feeding device and the position signal of the material support station on the material support station transmission device.
Preferably, a position signal of the material support station on the material support conveying belt is obtained according to the rotation circle number signal of the station shaft;
the material support station transmission device comprises a conveying belt, a station shaft and a main motor, wherein the conveying belt is used for accommodating a plurality of material support stations, and the main motor is used for controlling the station shaft to rotate so as to drive the conveying belt to move, so that the conveying belt moves for a distance of one material support station after the station shaft rotates for one circle.
Preferably, the material support station detection device comprises a rotary key detection device, and the rotary key detection device is used for recording the rotation turn number signal of the station shaft.
Preferably, the instruction issuing device is a paper folder.
The invention also provides a control system for automatically sending the instruction manual to the boxing machine, which comprises: the device comprises a control device, a material support detection device, a specification feeding device and a material support station transmission device for accommodating a plurality of material support stations, wherein the material support detection device and the specification feeding device are sequentially arranged along the transmission direction of the material support station transmission device, and at least two material support stations are arranged between the material support detection device and the specification feeding device;
the material support detection device is used for detecting whether a material support signal exists at a material support station reaching the material support detection device and transmitting the material support signal to the control device;
the control device judges whether a material support signal exists in a material support station reaching the specification feeding device according to the material support signal, and transmits the material support signal existing in the material support station reaching the specification feeding device and the material support signal existing in the next material support station reaching the specification feeding device to the specification feeding device so as to control the start and stop of the specification feeding device.
Preferably, the control system further comprises: the material support station detection device is used for recording position signals of the material support stations on the material support station transmission device and transmitting the position signals to the control device, and the control device judges whether the material support stations reaching the specification feeding device have material support signals or not based on the position signals.
Preferably, the material support station transmission device comprises a conveying belt, a station shaft and a main motor, a plurality of material support stations are accommodated on the conveying belt, the main motor controls the station shaft to rotate so as to drive the conveying belt to move, so that the conveying belt moves for a distance of one material support station after the station shaft rotates for one circle, and the material support station detection device converts the rotation circle number signal of the station shaft into a position signal of the material support station on the material support conveying belt.
The control method and the system for automatically putting the instruction book into the boxing machine can reduce the use of an incremental encoder, reduce the switching frequency of the instruction book putting device in the boxing machine, such as a paper folding machine, for controlling the opening and closing of the instruction book putting device, such as a paper suction electromagnetic valve, and the action frequency of a corresponding relay (for controlling the paper suction electromagnetic valve), and improve the stability of the instruction book sending function of the boxing machine.
Drawings
Fig. 1 is a flowchart of a control method for automatically putting instructions on a boxing machine according to a preferred embodiment of the present invention.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following specific examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; they may be mechanically or electrically connected, directly or indirectly through intervening media, or may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The embodiment of the invention provides a control method for automatically putting specifications into a boxing machine, which comprises the following steps:
and controlling the starting and stopping of the specification releasing device based on a material supporting station material supporting signal when the specification releasing device arrives and a material supporting station material supporting signal when the material supporting station next to the material supporting station.
The instruction book feeding device is started to feed the instruction book by acquiring the signal that the current material support station at the instruction book feeding device has no material support, and the instruction book feeding device is controlled to be started by acquiring whether the material support station next to the current station has the material support. If the next material holds in the palm the material and holds in the palm on the station, the instruction book puts in the device and need not stop, in proper order, just stops the instruction book and puts in the device when the next material holds in the palm the station and does not have the material to hold in the palm.
In a preferred embodiment of the invention, the instruction releasing device in the boxing machine can be a paper folding machine, the instruction is released by controlling a paper suction solenoid valve of the paper folding machine, and the paper suction solenoid valve is controlled by using a relay. When the structure is adopted, the method can reduce the use of an incremental encoder detection device in the prior method, reduce the switching frequency of a paper suction electromagnetic valve of a paper folder and the action frequency of a corresponding relay (controlling the paper suction electromagnetic valve), and improve the stability of the specification sending function of the boxing machine.
In a preferred embodiment of the invention, the method of the invention is particularly suitable for a boxing machine with a structure that the boxing machine preferably comprises a material support detection device and a material support station transmission device for accommodating a plurality of material support stations, the material support detection device and the instruction release device are sequentially arranged along the transmission direction of the material support station transmission device, and at least two material support stations are arranged between the material support detection device and the instruction release device. When the device is used for controlling, the control method further comprises the following steps: and judging whether the material support signal exists in the material support station reaching the specification feeding device according to the material support signal existing in the material support station of the material support detection device.
The material support detection device and the specification feeding device are sequentially arranged along the transmission direction of the material support station transmission device, and at least two material support stations are arranged between the material support detection device and the specification feeding device at intervals.
The plurality of material support stations are transmitted on the material support station transmission device, for each material support station, the material support station firstly passes through the material support detection device and then transmits the distance of at least one material support station and then reaches the specification feeding device, the material support station signal of whether the material support station passes through the material support detection device can be stored, and when the material support station is transmitted to the specification feeding device, the signal is called, so that the material support station signal of whether the material support station reaches the specification feeding device is judged.
The material support detection device is used for detecting whether a material support signal exists in a material support station passing through the material support detection device.
In a preferred embodiment of the present invention, when the apparatus is used for control, the control method further includes: and judging whether the material support signal exists at the material support station at the paper folder according to the material support signal existing at the material support station at the material support detection device.
In a preferred embodiment of the present invention, the existence of a tray signal at a tray station next to a tray station at the instruction issuing device can be determined according to a tray station existence signal at the tray detecting device, a distance signal between the tray detecting device and the instruction issuing device, and a position signal of the tray station on the tray station transmission device.
In the method, whether the material support exists in the material support station at the material support detection device or not, a plurality of stations between the material support device and the specification feeding device and position signal analysis of the material support stations on the material support station transmission device can be obtained, and whether the material support exists in the next material support station of the material support stations at the specification feeding device or not can be obtained.
For example, three stations are arranged between the material support device and the specification feeding device at intervals, one material support station with a material support just reaches the material support detection device, the signal is accessed, along with the transmission of the material support station transmission device, the material support detection device detects and takes off whether the material support exists on one material support station, and after the three material support stations (the distance between the material support device and the specification feeding device) are moved, the signal of whether the material support exists on the current material support station reaching the specification feeding device and the signal of whether the material support exists on the next material support station reaching the current station can be called, so that whether the material support exists on the next material support station reaching the material support station of the specification feeding device is judged. The method can reduce the use of the encoder on the premise of ensuring the accurate release of the specification.
In a preferred embodiment of the present invention, the method of the present invention is particularly suitable for a boxing machine of a structure in which the tray station transfer device may include a conveyor belt on which a plurality of tray stations are accommodated, a station shaft, and a main motor which controls the station shaft to rotate to drive the conveyor belt to move so that the conveyor belt moves by one tray station after one rotation of the station shaft. According to the control method for automatically putting the specification into the boxing machine, the position signal of the material support station on the material support conveying belt can be obtained according to the rotation turn number signal of the station shaft.
In the method, the conveyor belt is driven to move one material support station after the station shaft rotates for one circle, and the conveyor belt moves three material support stations when the station shaft moves for three circles.
In the method, the conveying belt can use an annular conveying belt, can be a material support tank chain, and feeds the material support station by using the material support tank chain. The main motor and the station shaft are arranged at a material support discharging position corresponding to the material support feeding position.
The material support station detection device comprises a rotary key detection device, and the rotary key detection device is used for recording the rotation turn number signal of the station shaft.
The material supporting stations are arranged on the material supporting station transmission device at equal intervals, and the size of each material supporting station is the same. Preferably, the distance between each adjacent material supporting station in the plurality of material supporting stations is zero.
The main motor can also be connected with the paper folding machine through a linkage device, the main motor controls the station shaft to drive the paper folding machine to move so as to ensure that the station shaft rotates for a circle, the conveying belt operates at one station, and the paper folding machine operates to fold one sheet of paper.
The invention also provides a control system for automatically sending the instruction manual to the boxing machine, which comprises: the automatic feeding device comprises a control device, a material support detection device, an instruction feeding device and a material support station transmission device for accommodating a plurality of material support stations, wherein the material support detection device and the instruction feeding device are sequentially arranged along the transmission direction of the material support station transmission device, and at least two material support stations are arranged between the material support detection device and the instruction feeding device;
the material support detection device is used for detecting whether a material support signal exists at a material support station reaching the material support detection device and transmitting the material support signal to the control device;
the control device judges whether a material support signal exists in a material support station reaching the specification feeding device according to the material support signal, and transmits the material support signal existing in the material support station reaching the specification feeding device and the material support signal existing in the next material support station reaching the specification feeding device to the specification feeding device so as to control the start and stop of the specification feeding device.
In a preferred embodiment of the present invention, the system further comprises: and the material support station detection device is used for recording position signals of the material support station on the material support station transmission device and transmitting the position signals to the control device, and the control device judges whether the material support station reaching the specification feeding device has material support signals or not based on the position signals.
In a preferred embodiment of the present invention, the system further comprises: the material support station transmission device comprises a conveying belt, a station shaft and a main motor, a plurality of material support stations are accommodated on the conveying belt, the main motor controls the station shaft to rotate so as to drive the conveying belt to move, the conveying belt moves for a distance of one material support station after the station shaft rotates for one circle, and the material support station detection device converts rotation circle number signals of the station shaft into position signals of the material support stations on the material support conveying belt.
In a preferred embodiment of the present invention, the cartoning machine comprises: the device comprises a control device, a feeding support device, a material support detection device, a paper folder (containing a paper suction electromagnetic valve), a material support station detection device, a main motor and a material support tank chain (an additional specification clamping device) for accommodating a plurality of material support stations. Wherein, the material holds in the palm detection device with the description is put in the device and is set gradually along the transmission direction of material support tank chain, and two material at least intervals hold in the palm the station between material support detection device and the description put in the device. Wherein main motor feed holds in the palm the tank chain and provides power, main motor passes through the aggregate unit and is connected with the paper folder (guarantee that equipment moves a station, the action of paper folder operation paper folding one), the action in-process of paper folder operation paper folding one only inhales the paper solenoid valve and opens and just can send a description, material holds in the palm detection device and is used for detecting whether the material holds in the palm the station and has the material to hold in the palm, material holds in the palm station detection device and is used for detecting whether the tank chain moves a material and holds in the palm the station, controlling means is used for realizing the control of the paper solenoid valve is inhaled to the.
As shown in fig. 1, the feeding support device is arranged at a feeding position of the material support tank chain, the feeding support device feeds material support stations on the material of the material support tank chain, and the material support detection device detects whether material supports exist on each material support station and records whether material supports exist on each station; the material support station detection device detects whether the material support station reaches the paper folder or not, when the material support station runs to the paper folder, the paper suction electromagnetic valve of the paper folder is controlled according to the recording result of the material support detection device, the paper suction electromagnetic valve is opened when the material support exists, and the paper suction electromagnetic valve is not opened when the material support does not exist; when the paper suction electromagnetic valve is opened, the control device determines whether to close the paper suction electromagnetic valve after the current station sends the specification according to whether the next material support station has a material support; and when the next material support station has a material support, the paper suction electromagnetic valve is kept open and is not closed, and when the next material support station has no material support, the paper suction electromagnetic valve is closed. That is, when the material holds in the palm the station in succession, the paper folding machine inhales the paper solenoid valve and opens and does not close all the time, and no material holds in the palm the station until next material holds in the palm the station and does not have the material to hold in the palm, and the material that corresponds holds in the palm the material and holds in the palm the station and inhale the paper solenoid valve and close when next material holds in the palm the station and does not have the material to hold in the palm, opens the paper folding machine again and inhales the.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A control method for automatically putting specifications on a boxing machine is characterized by comprising the following steps:
and controlling the starting and stopping of the specification releasing device based on a material supporting station material supporting signal when the specification releasing device arrives and a material supporting station material supporting signal when the material supporting station next to the material supporting station.
2. The control method according to claim 1, characterized by further comprising: judging whether a material support signal exists at a material support station at the specification feeding device or not according to the material support signal existing at the material support station at the material support detection device;
wherein, cartoning machine includes: the material holds in the palm detection device and holds in the palm the material that station transmission device was held in the palm to a plurality of materials held in the palm, the material holds in the palm detection device with the description is put in the device and is followed the material holds in the palm the transmission direction of station transmission device and set gradually, the material holds in the palm detection device with two material at least intervals hold in the palm the station between the device is put in to the description.
3. The control method according to claim 2,
and judging whether the material support signal exists at the next material support station of the material support station at the specification feeding device according to the material support station material support signal existing at the material support detection device, the distance signal between the material support detection device and the specification feeding device and the position signal of the material support station on the material support station transmission device.
4. The control method according to claim 3,
obtaining a position signal of the material support station on the conveyor belt according to the rotation turn number signal of the station shaft;
the material support station transmission device comprises a conveying belt, a station shaft and a main motor, wherein the conveying belt is used for accommodating a plurality of material support stations, and the main motor is used for controlling the station shaft to rotate so as to drive the conveying belt to move, so that the conveying belt moves for a distance of one material support station after the station shaft rotates for one circle.
5. The control method according to claim 4, characterized by further comprising: the material support station detection device comprises a rotary key detection device, and the rotary key detection device is used for recording the rotation turn number signal of the station shaft.
6. The control method according to any one of claims 1 to 5, characterized in that the specification issuing apparatus is a paper folder.
7. A control system for automatically sending a specification of a boxing machine is characterized by comprising: the device comprises a control device, a material support detection device, a specification feeding device and a material support station transmission device for accommodating a plurality of material support stations, wherein the material support detection device and the specification feeding device are sequentially arranged along the transmission direction of the material support station transmission device, and at least two material support stations are arranged between the material support detection device and the specification feeding device;
the material support detection device is used for detecting whether a material support signal exists at a material support station reaching the material support detection device and transmitting the material support signal to the control device;
the control device judges whether a material support signal exists in a material support station reaching the specification feeding device according to the material support signal, and transmits the material support signal existing in the material support station reaching the specification feeding device and the material support signal existing in the next material support station reaching the specification feeding device to the specification feeding device so as to control the start and stop of the specification feeding device.
8. The control system of claim 7, further comprising: the material support station detection device is used for recording position signals of the material support stations on the material support station transmission device and transmitting the position signals to the control device, and the control device judges whether the material support stations reaching the specification feeding device have material support signals or not based on the position signals.
9. The control system of claim 8, wherein the material support station transmission device comprises a conveyor belt, a station shaft and a main motor, the conveyor belt is used for accommodating a plurality of material support stations, the main motor is used for controlling the station shaft to rotate so as to drive the conveyor belt to move, so that the conveyor belt moves by the distance of one material support station after the station shaft rotates by one circle, and the material support station detection device is used for converting a rotation circle number signal of the station shaft into a position signal of the material support station on the conveyor belt.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711376498.1A CN108045669B (en) | 2017-12-19 | 2017-12-19 | Control method and system for automatically putting specifications into boxing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711376498.1A CN108045669B (en) | 2017-12-19 | 2017-12-19 | Control method and system for automatically putting specifications into boxing machine |
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| CN108045669A CN108045669A (en) | 2018-05-18 |
| CN108045669B true CN108045669B (en) | 2020-06-23 |
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| CN201711376498.1A Active CN108045669B (en) | 2017-12-19 | 2017-12-19 | Control method and system for automatically putting specifications into boxing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109279116B (en) * | 2018-11-08 | 2021-01-05 | 珠海科特文工艺品制造有限公司 | Automatic treatment process for packaging front section |
| CN109626217A (en) * | 2018-11-15 | 2019-04-16 | 东莞长盈精密技术有限公司 | Overhead traveling crane control method and day vehicle control |
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| CN102862711A (en) * | 2011-07-08 | 2013-01-09 | 蒋蕊 | Full-automatic medicine plate packing machine control system based on programmable logic controller (PLC) |
| CN205293173U (en) * | 2016-01-19 | 2016-06-08 | 哈尔滨科海机械设备制造有限公司 | Ten automatic cartoning machines of antibiotic vial |
| CN206171920U (en) * | 2017-01-22 | 2017-05-17 | 上海新亚药业闵行有限公司 | Medicine board cartoning machine |
| CN206395015U (en) * | 2016-11-28 | 2017-08-11 | 石家庄四药有限公司 | A kind of device of automatic dispensing paper |
| CN206579936U (en) * | 2016-10-17 | 2017-10-24 | 东莞恒诺自动化科技有限公司 | The automatic dispenser of specification |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6993887B2 (en) * | 2000-08-07 | 2006-02-07 | Dsd Communications, Inc. | System and method for including packets with goods during automated packaging |
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|---|---|---|---|---|
| CN102862711A (en) * | 2011-07-08 | 2013-01-09 | 蒋蕊 | Full-automatic medicine plate packing machine control system based on programmable logic controller (PLC) |
| CN205293173U (en) * | 2016-01-19 | 2016-06-08 | 哈尔滨科海机械设备制造有限公司 | Ten automatic cartoning machines of antibiotic vial |
| CN206579936U (en) * | 2016-10-17 | 2017-10-24 | 东莞恒诺自动化科技有限公司 | The automatic dispenser of specification |
| CN206395015U (en) * | 2016-11-28 | 2017-08-11 | 石家庄四药有限公司 | A kind of device of automatic dispensing paper |
| CN206171920U (en) * | 2017-01-22 | 2017-05-17 | 上海新亚药业闵行有限公司 | Medicine board cartoning machine |
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