CN108044066A - A kind of liquid metal casting revolving platform device and equipment - Google Patents
A kind of liquid metal casting revolving platform device and equipment Download PDFInfo
- Publication number
- CN108044066A CN108044066A CN201810065404.7A CN201810065404A CN108044066A CN 108044066 A CN108044066 A CN 108044066A CN 201810065404 A CN201810065404 A CN 201810065404A CN 108044066 A CN108044066 A CN 108044066A
- Authority
- CN
- China
- Prior art keywords
- revolving platform
- liquid metal
- turntable
- casts
- driving device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910001338 liquidmetal Inorganic materials 0.000 title claims abstract description 38
- 238000005058 metal casting Methods 0.000 title claims abstract description 10
- 238000005266 casting Methods 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 8
- 239000002826 coolant Substances 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 239000011819 refractory material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000013590 bulk material Substances 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009851 ferrous metallurgy Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D5/00—Machines or plants for pig or like casting
- B22D5/02—Machines or plants for pig or like casting with rotary casting tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/06—Heating or cooling equipment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
The invention discloses a kind of liquid metal casting revolving platform device and equipment, liquid metal casting revolving platform device includes pedestal and power input device, driving device, turntable and revolving platform on pedestal；The power input device and driving device are mounted in gear-box, and power input device drive connection driving device, driving device drives turntable to circle；The revolving platform is fixedly mounted on above turntable, and revolving platform is internally provided with water distributor, and revolving platform upper end is connected with annular collecting tray, is equipped with condenser between revolving platform and annular collecting tray, the water distributor is connected by pressure hose with condenser.Casting Equipment can continuously produce fine and close casting rod or bulk material in enormous quantities using liquid metal casting revolving platform device, can meet non-ferrous metal, the steel ingot production needs of various large, medium and small batches；Production efficiency improves ten times or more than the fixed ingot casting production equipment efficiency that the current country uses.
Description
Technical field
The present invention relates to liquid alloy solidification technology fields, and revolving platform device is cast more particularly to a kind of liquid metal
And equipment.
Technical background
At present, most of domestic Ferrous Metallurgy, non-ferrous metal and machine casting industry field production ingot casting are liquid metal
It is cast to and various ingot castings of different sizes is obtained in ingot mould.Conventional method has the disadvantage that, first, high temperature fluent metal is direct
Ingot mould bottom is washed into, causes that mould scaling loss is serious, unit product die cost is costly；Second is that liquid metal condensation time
It is long, there is serious component segregation；Third, the production cycle is long；Fourth, labor productivity is especially low.By taking iron alloy pouring as an example, from
It is cast to and is processed into qualified finished product and needs when 24-36 is small, the mould expense of ton alloy product reaches 5-20 members；Product into
Split pole is uneven, and different parts ingredient differs greatly, and some is up to more than 10%, it is impossible to meet user demand.Some enterprises adopt
With carrier bar casting machine, production efficiency has obtained larger raising, but die cost is high, and problem still cannot solve, main to show
Serious in burn failure thus expense is high, it is necessary to often replace, and this method can not produce high quality casting rod.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of liquid metal casting revolving platform device and
Equipment.
The technical scheme is that：A kind of liquid metal casts revolving platform device, including pedestal and on pedestal
Power input device, driving device, turntable and revolving platform；The power input device and driving device are mounted on gear-box
Interior, power input device drive connection driving device, driving device drives turntable to circle；The revolving platform fixes peace
Above turntable, revolving platform is internally provided with water distributor, and revolving platform upper end is connected with annular collecting tray, revolving platform and ring
Condenser is installed, the water distributor is connected by pressure hose with condenser between shape collecting tray.
Further, the driving device is intermittent motion mechanism, is transported including ratchet mechanism, Geneva mechanism, cam interval
Motivation structure and incomplete gear mechanism.
Further, the driving device is cam intermittent motion mechanism；The turntable bottom, which is divided equally, is provided with several
Roller, cam intermittent motion mechanism make horizontal intermittent movement by roller driving disc.
Further, the junction of the turntable and revolving platform is equipped with several internal trolleys, prevents turntable radial direction and axis
To displacement.
Further, the turntable is circumferentially uniformly arranged rolling supporting wheel more than at least three, prevents turntable outside circumference
It is mobile.
Further, oil-recovery tank is equipped with below the roller, the lubricating oil for roller to be dripped is directed back to gear again
Case.
Further, the condenser includes coagulator and chiller, and the coagulator is the column-type of upper lower through-hole,
Inner cavity is up-small and down-big or unanimous between the higher and lower levels speaker hole or straight hole, and inner cavity is used to accommodate liquid metal；The chiller is sheathed on
The outside of coagulator, upper and lower ends keep sealing with a sealing ring and the outer wall of coagulator respectively, and chiller is set close to bottom
A cooling medium inlet is equipped with, top is provided with a cooling media outlet, the cooling medium inlet is situated between with the cooling
Matter outlet is located at the opposite sides of the chiller respectively；The bottom of the coagulator is hinged with movable bottom cover.
Further, the water distributor is connected by pressure hose with cooling medium inlet, the cooling media outlet peace
Equipped with track regulating valve；The track regulating valve includes valve body and adjusting rod, and valve body is one kind in ball valve, gate valve or butterfly valve,
Pass through the water flow of adjusting rod and the cooperation control condenser of valve body.
Further, the annular collecting tray is arranged on above coagulator；It is described annular collecting tray structure from outside to inside according to
It is secondary including shell, refractory material, confluence groove and cylindrical hole, the confluence groove cross section is splashed in inverted trapezoidal for collecting
Metal liquid；Cylindrical hole is offered in the bottom of inverted trapezoidal, for the liquid metal of casting to be imported in coagulator cavity.
Conceived based on the above-mentioned technical solution, the present invention also provides a kind of liquid metals to cast revolving platform equipment,
Revolving platform device is cast including above-described liquid metal.
The beneficial effects of the invention are as follows：The liquid metal casting revolving platform device of the present invention uses cam intermittent movement machine
Structure can be by reasonably selecting the characteristics of motion of turntable so that and mechanism driving is steady, and dynamic characteristics is good, and impact vibration is smaller,
And turntable indexing is accurate, and special positioner is not required；When revolving platform indexing, liquid metal is just filled into setting
Height；Water distributor is also to be moved with revolving platform level of synchronization, provides cooling medium to chiller, liquid metal is in chiller
Strong cold lower rapid crystallization, obtain fine and close equiaxed grain structure；Casting Equipment casts revolving platform device using the liquid metal
Fine and close casting rod or bulk material can continuously be produced in enormous quantities, non-ferrous metal, the steel ingot life of various large, medium and small batches can be met
Production needs；Production efficiency improves ten times or more than the fixed ingot casting production equipment efficiency that the current country uses.
Description of the drawings
Fig. 1 is the structure diagram that liquid metal of the present invention casts revolving platform device.
Fig. 2 is the structure diagram of condenser.
Reference numeral：Pedestal 1, power input device 2, driving device 3, turntable 4, revolving platform 5, gear-box 6, water distributor
7th, annular collecting tray 8, condenser 9, roller 10, internal trolley 11, rolling supporting wheel 12, oil-recovery tank 13, coagulator 9.1, chiller
9.2nd, sealing ring 9.3, cooling medium inlet 9.2.1, cooling media outlet 9.2.2, track regulating valve 9.2.3.
Specific embodiment
Below in conjunction with the implementation structure of the attached drawing description present invention.
As depicted in figs. 1 and 2, liquid metal of the invention casting revolving platform device, including pedestal 1 and arranged on pedestal 1
On power input device 2, driving device 3, turntable 4 and revolving platform 5；Power input device 2 and driving device 3 are mounted on tooth
In roller box 6,2 drive connection driving device 3 of power input device, driving device 3 drives turntable 4 to circle；Revolving platform 5
4 top of turntable is fixedly mounted on, revolving platform 5 is internally provided with water distributor 7, and 5 upper end of revolving platform is connected with annular collecting tray 8,
Condenser 9 is installed between revolving platform 5 and annular collecting tray 8, water distributor 7 is connected by pressure hose with condenser 9.
Further, driving device 3 is cam intermittent motion mechanism；4 bottom of turntable, which is divided equally, is provided with several rollers 10,
Cam intermittent motion mechanism makees horizontal intermittent movement by 10 driving disc 4 of roller.
Further, turntable 4 and the junction of revolving platform 5 are equipped with several internal trolleys 11, prevent 4 radial direction of turntable and axis
To displacement.
Further, turntable 4 is circumferentially uniformly arranged rolling supporting wheel 12 more than at least three, prevents turntable 4 outside circumference
It is mobile.
Further, 10 lower section of roller is equipped with oil-recovery tank 13, and the lubricating oil for roller 10 to be dripped is directed back to tooth again
Roller box 6.
Further, the quantity of the condenser 9 is preferably 5 or more, including coagulator 9.1 and chiller 9.2, is coagulated
Gu device 9.1 is the column-type of upper lower through-hole, inner cavity is up-small and down-big or unanimous between the higher and lower levels speaker hole or straight hole, and inner cavity is used to hold
Receive liquid metal；Chiller 9.2 is sheathed on the outside of coagulator 9.1, and upper and lower ends are respectively with a sealing ring 9.3 and coagulator
9.1 outer wall keeps sealing, and chiller 9.2 is provided with a cooling medium inlet 9.2.1 close to bottom, and top is provided with one
Media outlet 9.2.2 is cooled down, cooling medium inlet 9.2.1 is with cooling down media outlet 9.2.2 respectively positioned at the chiller 9.2
Opposite sides；The bottom of coagulator 9.1 is hinged with movable bottom cover 8.4.
Further, water distributor 7 is connected by pressure hose with cooling medium inlet 9.2.1, cooling media outlet 9.2.2
Track regulating valve 9.2.3 is installed；Track regulating valve 9.2.3 includes valve body and adjusting rod, and valve body is in ball valve, gate valve or butterfly valve
One kind, pass through the water flow of the cooperation control condenser 9.2 of adjusting rod and valve body.
Further, annular collecting tray 8 is arranged on 9.2 top of coagulator；The structure of annular collecting tray 8 is wrapped successively from outside to inside
Shell, refractory material, confluence groove and cylindrical hole are included, confluence groove cross section is in inverted trapezoidal, for collecting the molten metal of splashing
Body；Cylindrical hole is offered in the bottom of inverted trapezoidal, for the liquid metal of casting to be imported in 9.2 cavity of coagulator.
The liquid metal casting revolving platform device of the present invention, can be by reasonably selecting using cam intermittent motion mechanism
Select the characteristics of motion of turntable so that mechanism driving is steady, and dynamic characteristics is good, and impact vibration is smaller, and turntable indexing is accurate, no
Need special positioner；When revolving platform indexing, liquid metal is just filled into the height of setting；Water distributor be also and
Revolving platform level of synchronization moves, and provides cooling medium to chiller, liquid metal is obtained in the strong cold lower rapid crystallization of chiller
To fine and close equiaxed grain structure；Casting Equipment can continuously produce cause in enormous quantities using liquid metal casting revolving platform device
Close casting rod or bulk material can meet non-ferrous metal, the steel ingot production needs of various large, medium and small batches；Production efficiency is than current
The fixed ingot casting production equipment efficiency that the country uses improves ten times or more.
The above description is merely a specific embodiment, but protection scope of the present invention is not limited thereto, any
The variation expected without creative work or simple replacement should be all included within the scope of the present invention.
Claims (10)
1. a kind of liquid metal casts revolving platform device, it is characterised in that：It is dynamic including pedestal (1) and on pedestal (1)
Power input unit (2), driving device (3), turntable (4) and revolving platform (5)；The power input device (2) and driving device
(3) it is mounted in gear-box (6), power input device (2) drive connection driving device (3), driving device (3) drives turntable
(4) circle；The revolving platform (5) is fixedly mounted on above turntable (4), and revolving platform (5) is internally provided with water distributor
(7), revolving platform (5) upper end is connected with annular collecting tray (8), is equipped between revolving platform (5) and annular collecting tray (8) cold
Condenser (9), the water distributor (7) are connected by pressure hose with condenser (9).
2. liquid metal according to claim 1 casts revolving platform device, it is characterised in that：The driving device (3)
For intermittent motion mechanism, including ratchet mechanism, Geneva mechanism, cam intermittent motion mechanism and incomplete gear mechanism.
3. liquid metal according to claim 1 or 2 casts revolving platform device, it is characterised in that：The driving device
(3) it is cam intermittent motion mechanism；Turntable (4) bottom, which is divided equally, is provided with several rollers (10), cam intermittent movement machine
Structure makees horizontal intermittent movement by roller (10) driving disc (4).
4. liquid metal according to claim 3 casts revolving platform device, it is characterised in that：The turntable (4) is with returning
The junction for turning platform (5) is equipped with several internal trolleys (11), prevents turntable (4) radial and axial displacement.
5. liquid metal according to claim 1 casts revolving platform device, it is characterised in that：The turntable (4) is along circle
The rolling supporting wheel (12) being uniformly arranged in week more than at least three, prevents turntable (4) from being moved outside circumference.
6. liquid metal according to claim 3 casts revolving platform device, it is characterised in that：Below the roller (10)
Equipped with oil-recovery tank (13), the lubricating oil for roller (10) to be dripped is directed back to gear-box (6) again.
7. liquid metal according to claim 1 casts revolving platform device, it is characterised in that：Condenser (9) bag
Coagulator (9.1) and chiller (9.2) are included, the coagulator (9.1) is the column-type of upper lower through-hole, and inner cavity is up-small and down-big
Or speaker hole or straight hole unanimous between the higher and lower levels, inner cavity are used to accommodate liquid metal；The chiller (9.2) is sheathed on coagulator
(9.1) outside, upper and lower ends keep sealing with a sealing ring (9.3) and the outer wall of coagulator (9.1) respectively, chiller
(9.2) bottom is provided with a cooling medium inlet (9.2.1), top is provided with a cooling media outlet (9.2.2),
Cooling medium inlet (9.2.1) is with the cooling media outlet (9.2.2) respectively positioned at the opposite of the chiller (9.2)
Both sides；The bottom of the coagulator (9.1) is hinged with movable bottom cover (8.4).
8. liquid metal according to claim 7 casts revolving platform device, it is characterised in that：The water distributor (7) is logical
Excess pressure hose is connected with cooling medium inlet (9.2.1), and the cooling media outlet (9.2.2) is equipped with track regulating valve
(9.2.3)；The track regulating valve (9.2.3) includes valve body and adjusting rod, and valve body is one kind in ball valve, gate valve or butterfly valve,
The water flow of condenser (9.2) is controlled by the cooperation of adjusting rod and valve body.
9. liquid metal according to claim 7 casts revolving platform device, it is characterised in that：The annular collecting tray
(8) it is arranged on above coagulator (9.2)；It is described annular collecting tray (8) structure from outside to inside successively include shell, refractory material,
Converge groove and cylindrical hole, and the confluence groove cross section is in inverted trapezoidal, for collecting the metal liquid of splashing；In inverted trapezoidal
Bottom offers cylindrical hole, for the liquid metal of casting to be imported in coagulator (9.2) cavity.
10. a kind of liquid metal casts revolving platform equipment, it is characterised in that：Including the liquid as described in claim 1~9 is any
State metal casting revolving platform device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810065404.7A CN108044066A (en) | 2018-01-23 | 2018-01-23 | A kind of liquid metal casting revolving platform device and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810065404.7A CN108044066A (en) | 2018-01-23 | 2018-01-23 | A kind of liquid metal casting revolving platform device and equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108044066A true CN108044066A (en) | 2018-05-18 |
Family
ID=62124545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810065404.7A Pending CN108044066A (en) | 2018-01-23 | 2018-01-23 | A kind of liquid metal casting revolving platform device and equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108044066A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1444002A (en) * | 1972-08-05 | 1976-07-28 | Rheinstahl Ag | Casting method and apparatus |
| JPH0679438A (en) * | 1992-09-02 | 1994-03-22 | Sumitomo Metal Mining Co Ltd | Anode casting machine for electrolysis |
| JP2001347346A (en) * | 2000-06-08 | 2001-12-18 | Ykk Corp | Method and apparatus for producing alloy block |
| CN102274955A (en) * | 2011-07-25 | 2011-12-14 | 阳谷祥光铜业有限公司 | Nitrogen protective oxygen-insulated whole-course quick cooling casting process and system for anode plates |
| CN202804107U (en) * | 2012-09-21 | 2013-03-20 | 宝鸡海吉钛镍有限公司 | Novel mold device with cooling system |
| CN204572994U (en) * | 2015-01-12 | 2015-08-19 | 济南大学 | A kind of groove-shaped indexing cam mechanism of one chip applying barrel shaped roller |
| CN106493303A (en) * | 2016-10-26 | 2017-03-15 | 兰州理工大学 | Prepare water-degradable aluminium alloy bimetallic water cooling casting mould |
| CN208083377U (en) * | 2018-01-23 | 2018-11-13 | 广西欧迪姆重工科技有限公司 | A kind of liquid metal casting revolving platform device and equipment |
-
2018
- 2018-01-23 CN CN201810065404.7A patent/CN108044066A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1444002A (en) * | 1972-08-05 | 1976-07-28 | Rheinstahl Ag | Casting method and apparatus |
| JPH0679438A (en) * | 1992-09-02 | 1994-03-22 | Sumitomo Metal Mining Co Ltd | Anode casting machine for electrolysis |
| JP2001347346A (en) * | 2000-06-08 | 2001-12-18 | Ykk Corp | Method and apparatus for producing alloy block |
| CN102274955A (en) * | 2011-07-25 | 2011-12-14 | 阳谷祥光铜业有限公司 | Nitrogen protective oxygen-insulated whole-course quick cooling casting process and system for anode plates |
| CN202804107U (en) * | 2012-09-21 | 2013-03-20 | 宝鸡海吉钛镍有限公司 | Novel mold device with cooling system |
| CN204572994U (en) * | 2015-01-12 | 2015-08-19 | 济南大学 | A kind of groove-shaped indexing cam mechanism of one chip applying barrel shaped roller |
| CN106493303A (en) * | 2016-10-26 | 2017-03-15 | 兰州理工大学 | Prepare water-degradable aluminium alloy bimetallic water cooling casting mould |
| CN208083377U (en) * | 2018-01-23 | 2018-11-13 | 广西欧迪姆重工科技有限公司 | A kind of liquid metal casting revolving platform device and equipment |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180518 |