CN108043842B - Full-automatic glue barrel cleaning machine and cleaning method - Google Patents
Full-automatic glue barrel cleaning machine and cleaning method Download PDFInfo
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- CN108043842B CN108043842B CN201711274827.1A CN201711274827A CN108043842B CN 108043842 B CN108043842 B CN 108043842B CN 201711274827 A CN201711274827 A CN 201711274827A CN 108043842 B CN108043842 B CN 108043842B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/22—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by soaking alone
- B08B9/24—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by soaking alone and having conveyors
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Abstract
The invention provides a full-automatic glue barrel cleaning machine, which comprises: the device comprises rough washing equipment, fine washing equipment, a conveyor and a discharge device, wherein the rough washing equipment is arranged at the front end of the whole device, the fine washing equipment is arranged behind the procedure of the rough washing device, the conveyor is arranged between the rough washing device and the fine washing device, and the discharge device is connected with the rough washing device. The cleaning machine also comprises a controller and a touch screen, wherein the controller controls the system management equipment and basic parameters thereof and is connected with the cleaning machine, the touch screen is a monitoring panel and is connected with the controller to display the operation parameters of the equipment, and the alarm, the liquid level, the process set point and the process value are displayed on the touch screen. The invention has the advantages that: the water is saved, the cleaning time is shortened, the labor is reduced, the full-automatic operation can be realized, the environment-friendly requirements of energy and water conservation in the cleaning process of the glue barrel, glue solution recovery and prevention of pigment water pollution are met.
Description
Technical Field
The invention relates to the field of cleaning machinery, in particular to a glue barrel cleaning machine and an automatic cleaning method.
Background
The main raw material for producing the hollow capsule is gelatin, and the gelatin solution is prepared by adding materials such as titanium dioxide, sodium dodecyl sulfate, pigment and the like and mixing, and the prepared gelatin solution is placed into a container for heat preservation and standing for a period of time according to the production process requirements of the capsule, and then is sent into a capsule production line for use, and the container is called a gelatin barrel.
After the glue solution in the glue bucket is used, a layer of glue solution is adhered to the wall of the glue bucket and is difficult to clean, the glue bucket is generally soaked by hot purified water and then scrubbed by a self-made electric rotating brush, and the method not only consumes a large amount of hot purified water and discharges a large amount of sewage, but also has low efficiency (according to the current manual cleaning mode, one glue bucket needs 117 liters of hot purified water when being soaked, and 144 glue buckets need 16.8 tons of hot purified water and discharge 16.8 tons of sewage when being cleaned for 24 hours).
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a full-automatic glue barrel cleaning machine which can save energy and water, reduce labor, realize full-automatic operation and improve efficiency in the glue barrel cleaning process.
The invention is realized by the following technical scheme: a full-automatic glue bucket cleaning machine comprises: the device comprises rough washing equipment, fine washing equipment, a conveyor and a discharge device, wherein the rough washing equipment is arranged at the front end of the whole device and comprises a rough washing water storage tank, a first diaphragm pump, a first centrifugal pump and a rough washing station; the first diaphragm pump is connected with the rough washing water storage tank and the rough washing station through pipelines, the first centrifugal pump is connected with the rough washing water storage tank and the rough washing station through pipelines and is provided with a valve, the fine washing equipment is arranged behind the process of the rough washing device, and the fine washing equipment comprises a fine washing water storage tank, a second diaphragm pump, a second centrifugal pump and a fine washing station; the second diaphragm pump is connected with the fine washing water storage tank and the fine washing station through pipelines, and the second centrifugal pump is connected with the fine washing water storage tank and the fine washing station through pipelines and is provided with a valve; the conveyor conveys the rubber barrel to be cleaned to a cleaning station from a designated position and then to a temporary storage area after cleaning.
The cleaning machine is corresponding to the cleaning station and is arranged above the cleaning station, the sensing device is arranged on the cleaning machine corresponding to the cleaning station, and the positioning device and the clamping and fixing device are arranged above the cleaning station.
As one preferable mode of the invention, the conveyor comprises an AGV trolley and a servo motor/asynchronous motor for driving the AGV trolley, the discharging device is connected with the rough washing device, the discharging device comprises a buffer tank, an extruding machine and a third diaphragm pump, the third diaphragm pump is connected with the buffer tank and the extruding machine through pipelines, a switch for controlling flow is arranged on the pipeline connected with the buffer tank, and the extruding machine is arranged at the lower right part of the buffer tank.
In a preferred embodiment of the present invention, the rough washing water tank is provided with a first level gauge at the bottom of the rough washing water tank, the fine washing water tank is provided with a second level gauge at the bottom of the fine washing water tank, and the buffer tank is provided with a third level gauge at the bottom of the third level gauge.
In a preferred embodiment of the present invention, the first diaphragm pump is connected to the rough washing water storage tank pipe and provided with a flow control switch, and the second diaphragm pump is connected to the fine washing water storage tank pipe and provided with a flow control switch.
The washing machine further comprises a control system, wherein the control system comprises a controller and a touch screen, the controller is connected with all the pumps and the valves and is connected with a liquid level sensor of a liquid level meter in the washing machine, and the touch screen is a monitoring panel and is connected with the controller.
In a preferred embodiment of the present invention, the control system is mounted on the control panel and directly mounted in the stainless steel control cabinet.
The invention also provides a full-automatic cleaning method, which comprises the following specific steps:
step 1, after a glue barrel to be cleaned is placed at an appointed position, conveying the glue barrel to a rough cleaning station by a conveyor, descending a rough cleaning machine head to a proper position, quantitatively draining water according to set parameters of the rough cleaning machine head, regularly and reversely rotating and cleaning until no glue is attached to the wall and the bottom of the barrel, and recovering cleaning water to a rough cleaning water storage tank for recycling after the cleaning is finished;
step 2, after the rough washing station is cleaned, the conveyor conveys the rubber barrel to a fine washing station, after a fine washing machine head descends to a proper position, water is quantitatively discharged according to set parameters of the fine washing machine head, regular forward and reverse rotation washing is carried out, and after the washing is finished, the washing water is recycled to a fine washing water storage tank for repeated utilization;
step 4, the system can automatically and circularly operate, after the cleaning is finished, the working state of the system enters a self-cleaning state, namely the water storage tank is emptied, the pipeline is cleaned by water injection circulation, and then the water storage tank is emptied and injected until the cleaning is finished;
and 6, in the standby state of the equipment, the cleaning system automatically circulates, keeps the temperature and runs at a low frequency, and in the running state, according to the concentration of the water storage tank, the glue water of the water storage tank is automatically discharged, and the purified water at a certain temperature is automatically supplemented to the fine washing water storage tank.
As a preferred mode of the present invention, in step 1, the time for rough washing is 3 to 5 min.
In a preferred embodiment of the present invention, in step 2, after the washing water in the rough washing water storage tank is drained, the hot purified water in the fine washing water storage tank is pumped into the rough washing water storage tank for rough washing.
Compared with the prior art, the invention has the advantages that: the automatic cleaning device and the water storage tank adopted by the invention meet the requirements of energy and water saving in the cleaning process of the glue barrel, reduce cleaning time, reduce manpower, realize full-automatic operation, realize glue solution recovery by arranging the discharge device, meet the environmental protection requirement of preventing pigment water pollution,
drawings
Fig. 1 is a process flow chart of a full-automatic glue bucket cleaning machine in embodiment 1 of the present invention.
Fig. 2 is a top view of a fully automatic glue bucket cleaning machine in embodiment 1 of the present invention.
Detailed Description
The following examples are given for the detailed implementation and specific operation of the present invention, but the scope of the present invention is not limited to the following examples.
Example 1
As shown in fig. 1 and 2, a full-automatic glue barrel cleaning machine includes: rough cleaning equipment, fine cleaning equipment, a conveyor and a discharge device.
The rough washing equipment is arranged at the front end of the whole device and comprises a rough washing water storage tank 1, a first diaphragm pump 7, a first centrifugal pump 9 and a rough washing station 2; first diaphragm pump 7 with wash water storage tank 1 crudely with wash station 2 through the pipe connection roughly, first centrifugal pump 9 with wash water storage tank 1 crudely with wash station 2 through the pipe connection roughly and set up the valve on the pipeline.
The fine cleaning equipment is arranged behind the procedure of the rough cleaning device and comprises a fine cleaning water storage tank 4, a second diaphragm pump 8, a second centrifugal pump 10 and a fine cleaning station 3; the second diaphragm pump 8 is connected with the fine cleaning water storage tank 4 and the fine cleaning station 3 through pipelines, and the second centrifugal pump 10 is connected with the fine cleaning water storage tank 4 and the fine cleaning station 3 through pipelines and is provided with a valve on the pipeline.
The conveyor conveys the rubber barrel to be cleaned to a cleaning station from an appointed position and then to a temporary storage area after cleaning, and comprises an AGV trolley and a servo motor/asynchronous motor for driving the AGV trolley, wherein the servo motor/asynchronous motor is used as a power source for conveying work.
Discharging equipment is connected with the rough washing device, and discharging equipment includes buffer tank 5, extruder 6, third diaphragm pump 14, and third diaphragm pump 14 passes through the pipe connection with buffer tank 5 and extruder 6 to be equipped with the switch of control flow on the pipeline of connecting buffer tank 5, extruder 6 is in the right side below of buffer tank 5.
The utility model provides a full-automatic glue bucket cleaning machine still includes cleaning machine, positioner, sol bucket centre gripping fixing device, induction system, and the cleaning machine corresponds with the washing station, installs in washing station top, and induction system installs on the cleaning machine that the washing station corresponds, and positioner and centre gripping fixing device install in washing station top. The positioning device is used for signal transmission and feedback when the sol barrel reaches the cleaning station, the clamping and fixing device is used for positioning and fixing the sol barrel in the cleaning process, and the induction device is used for signal feedback of the sol barrel at the cleaning station.
The water storage tank 1 is roughly washed and is equipped with first level gauge 11, is located the bottom of roughly washing water storage tank 1, and the water storage tank 4 is washed to the essence is equipped with second level gauge 12, is located the bottom of water storage tank 4 is washed to the essence, and buffer tank 5 is equipped with third level gauge 13, is located the bottom of third level gauge 13.
The first diaphragm pump 7 is connected with the pipeline of the rough washing water storage tank 1 and is provided with a switch for controlling the flow, and the second diaphragm pump 8 is connected with the pipeline of the fine washing water storage tank 4 and is provided with a switch for controlling the flow.
The control system of the full-automatic glue bucket cleaning machine further comprises a control system, wherein the control system comprises a controller and a touch screen, the controller is connected with all pumps and valves and is connected with a liquid level sensor of a liquid level meter in the cleaning machine, and the touch screen is a monitoring panel and is connected with the controller. The controller controls the system to manage the equipment and basic parameters thereof, the touch screen displays the operation parameters of the equipment, and the alarm, the liquid level, the process set point and the process value are displayed on the touch screen.
The control system is arranged on the control panel and is directly arranged in the stainless steel control cabinet.
The centrifugal pump provides operation power for the system.
The control system is arranged on the control panel and is directly arranged in the stainless steel control cabinet.
The working process is as follows:
after the glue barrel to be cleaned is placed at a designated position, the conveyor pushes the glue barrel to a cleaning station, the conveyor conveys the glue barrel to a rough cleaning station, after a rough cleaning device senses the glue barrel, a rough cleaning machine head descends and inserts the glue barrel, quantitative water drainage and timed forward and reverse rotation cleaning are carried out according to parameters set by the rough cleaning machine head, the glue barrel is cleaned until the barrel wall and the barrel bottom are free of glue adhesion, the rough cleaning time is 3-5min, when the rough cleaning is finished, cleaning water is recycled to a rough cleaning water storage tank through a self-suction function of a first diaphragm pump for repeated use, then the conveyor continues to push the glue barrel to a fine cleaning station, after a fine cleaning device senses the glue barrel, the fine cleaning machine head descends and inserts the glue barrel, quantitative water drainage and timed forward and reverse rotation cleaning are carried out according to parameters set by the fine cleaning machine head, when the fine cleaning is finished, cleaning water is recycled to the fine cleaning water storage tank through a self-suction function of a second diaphragm pump, the cleaning water storage tank is repeatedly used, when the fine cleaning water tank is finished, after 50-100L water cleaning is finished, the water is automatically pumped out, the water storage tank is cleaned, the water storage tank is conveyed to a cleaning station, the water storage tank is emptied, the water storage tank is automatically, the water storage tank is conveyed to a cleaning system, the water storage tank is cleaned, the water storage tank is automatically, the water storage tank is conveyed to a cleaning state, the water storage tank is cleaned, the water storage tank is automatically maintained, the water storage tank is cleaned, and the water storage tank is cleaned, the water storage tank is automatically, the water storage tank is conveyed to a cleaning system is cleaned, the water storage tank is automatically, the water storage tank is cleaned, the.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a full-automatic glue bucket cleaning machine which characterized in that: the device comprises rough washing equipment, fine washing equipment, a conveyor and a discharge device, wherein the rough washing equipment is arranged at the front end of the whole device and comprises a rough washing water storage tank (1), a first diaphragm pump (7), a first centrifugal pump (9) and a rough washing station (2); the first diaphragm pump (7) is connected with the rough washing water storage tank (1) and the rough washing station (2) through pipelines, the first centrifugal pump (9) is connected with the rough washing water storage tank (1) and the rough washing station (2) through pipelines and is provided with a valve, the fine washing equipment is arranged behind the process of the rough washing device, and the fine washing equipment comprises a fine washing water storage tank (4), a second diaphragm pump (8), a second centrifugal pump (10) and a fine washing station (3); the second diaphragm pump (8) is connected with the fine washing water storage tank (4) and the fine washing station (3) through pipelines, the second centrifugal pump (10) is connected with the fine washing water storage tank (4) and the fine washing station (3) through pipelines, and valves are arranged on the pipelines; the conveyor conveys the rubber barrel to be cleaned to a cleaning station from an appointed position and then to a temporary storage area after cleaning;
the conveyer includes AGV dolly and the servo motor/asynchronous machine of drive AGV dolly, and discharging equipment is connected with rough washing device, and discharging equipment includes buffer tank (5), extruder (6), third diaphragm pump (14), and third diaphragm pump (14) pass through the pipe connection with buffer tank (5) and extruder (6) to be equipped with the switch of control flow on the pipeline of connecting buffer tank (5), extruder (6) are in the right side below of buffer tank (5).
2. The full-automatic glue barrel cleaning machine according to claim 1, characterized in that: the cleaning machine corresponds to the cleaning station and is arranged above the cleaning station, the sensing device is arranged on the cleaning machine corresponding to the cleaning station, and the positioning device and the clamping and fixing device are arranged above the cleaning station.
3. The full-automatic glue barrel cleaning machine according to claim 1, characterized in that: the rough washing water storage tank (1) is provided with a first liquid level meter (11), is located the bottom of the rough washing water storage tank (1), and the fine washing water storage tank (4) is provided with a second liquid level meter (12), is located the bottom of the fine washing water storage tank (4), and the buffer tank (5) is provided with a third liquid level meter (13), and is located the bottom of the third liquid level meter (13).
4. The full-automatic glue barrel cleaning machine according to claim 1, characterized in that: the first diaphragm pump (7) is connected with the rough washing water storage tank (1) through a pipeline and is provided with a switch for controlling flow, and the second diaphragm pump (8) is connected with the fine washing water storage tank (4) through a pipeline and is provided with a switch for controlling flow.
5. The full-automatic glue bucket cleaning machine of claim 1, characterized in that: the cleaning machine liquid level meter is characterized by further comprising a control system, wherein the control system comprises a controller and a touch screen, the controller is connected with all the pumps and the valves and is connected with a liquid level sensor of a liquid level meter in the cleaning machine, and the touch screen is a monitoring panel and is connected with the controller.
6. The full-automatic glue barrel cleaning machine according to claim 5, characterized in that: the control system is arranged on the control panel and is directly arranged in the stainless steel control cabinet.
7. A cleaning method using the fully automatic glue bucket cleaning machine according to any one of claims 1 to 6, characterized in that: the method comprises the following specific steps:
step 1, after a glue barrel to be cleaned is placed at an appointed position, conveying the glue barrel to a rough cleaning station by a conveyor, descending a rough cleaning machine head to a proper position, quantitatively draining water according to set parameters of the rough cleaning machine head, regularly and reversely rotating and cleaning until no glue is attached to the wall and the bottom of the barrel, and recovering cleaning water to a rough cleaning water storage tank for recycling after the cleaning is finished;
step 2, after the rough washing station is cleaned, the conveyor conveys the rubber barrel to a fine washing station, after a fine washing machine head descends to a proper position, water is quantitatively discharged according to set parameters of the fine washing machine head, regular forward and reverse rotation washing is carried out, and after the washing is finished, the washing water is recycled to a fine washing water storage tank for repeated utilization;
step 3, after the fine cleaning station is cleaned, the conveyor conveys the rubber barrel to an inspection station, the cleaning result of the rubber barrel is manually inspected and disinfected, and dead corners on the outer surface of the rubber barrel are cleaned;
step 4, the system can automatically and circularly operate, after the cleaning is finished, the working state of the system enters a self-cleaning state, namely the water storage tank is emptied, the pipeline is cleaned by water injection circulation, and then the water storage tank is emptied and injected until the cleaning is finished;
step 5, transferring the cleaned rubber barrel to a temporary storage area after cleaning through a conveyor;
and 6, in the standby state of the equipment, the cleaning system automatically circulates, keeps the temperature and runs at a low frequency, and in the running state, according to the concentration of the water storage tank, the glue water of the water storage tank is automatically discharged, and the purified water at a certain temperature is automatically supplemented to the fine washing water storage tank.
8. A cleaning method according to claim 7, wherein: in the step 1, the rough washing time is 3-5 min.
9. A cleaning method according to claim 7, wherein: in the step 2, after the cleaning water in the rough washing water storage tank is emptied, hot purified water in the fine washing water storage tank is pumped into the rough washing water storage tank for rough washing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711274827.1A CN108043842B (en) | 2017-12-06 | 2017-12-06 | Full-automatic glue barrel cleaning machine and cleaning method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711274827.1A CN108043842B (en) | 2017-12-06 | 2017-12-06 | Full-automatic glue barrel cleaning machine and cleaning method |
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| Publication Number | Publication Date |
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| CN108043842A CN108043842A (en) | 2018-05-18 |
| CN108043842B true CN108043842B (en) | 2020-07-28 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20140091854A (en) * | 2013-01-14 | 2014-07-23 | 주식회사프라임 | Box wash drying device |
| CN104438255A (en) * | 2014-11-26 | 2015-03-25 | 太仓四方友信制桶有限公司 | Full-automatic steel barrel cleaning line |
| CN102909192B (en) * | 2012-11-27 | 2015-09-02 | 中原内配集团股份有限公司 | Cylinder jacket jetting machine |
| CN106345775A (en) * | 2016-11-04 | 2017-01-25 | 青岛益青药用胶囊有限公司 | Automatic cleaning machine and automatic cleaning method for glue barrel |
| CN106694446A (en) * | 2017-03-01 | 2017-05-24 | 上海国舜化工设备有限公司 | Full-automatic clean-in-place machine |
-
2017
- 2017-12-06 CN CN201711274827.1A patent/CN108043842B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909192B (en) * | 2012-11-27 | 2015-09-02 | 中原内配集团股份有限公司 | Cylinder jacket jetting machine |
| KR20140091854A (en) * | 2013-01-14 | 2014-07-23 | 주식회사프라임 | Box wash drying device |
| CN104438255A (en) * | 2014-11-26 | 2015-03-25 | 太仓四方友信制桶有限公司 | Full-automatic steel barrel cleaning line |
| CN106345775A (en) * | 2016-11-04 | 2017-01-25 | 青岛益青药用胶囊有限公司 | Automatic cleaning machine and automatic cleaning method for glue barrel |
| CN106694446A (en) * | 2017-03-01 | 2017-05-24 | 上海国舜化工设备有限公司 | Full-automatic clean-in-place machine |
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| CN108043842A (en) | 2018-05-18 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A fully automatic rubber bucket cleaning machine and cleaning method Effective date of registration: 20230830 Granted publication date: 20200728 Pledgee: Agricultural Bank of China Limited Jingde County Branch Pledgor: ANHUI HUANGSHAN CAPSULE Co.,Ltd. Registration number: Y2023980054456 |
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