Processing method of konjac snow snack food
Technical Field
The invention belongs to the field of food processing, and particularly relates to a processing method of a konjac snow snack food.
Background
Rhizoma Amorphophalli, also known as rhizoma Amorphophalli and rhizoma Bidentis Bipinnatae, is a perennial herb of angiosperma, monocotyledonous plants, Araceae, Arabiaceae, and Arabia.
At present, konjak snack foods are made in a variety of ways. For example, the snow konjak, which is the existing snow konjak, generally has fresh and hot taste, but has poor elasticity, no chewing strength and single mouthfeel.
And the existing konjak fine powder is adopted, the production technology is difficult, the general purity is low, the solidification of the konjak tofu is not facilitated, the time for preparing the konjak tofu is longer, the production cost is higher, and if the fine konjak fine powder with uniform granularity and fine particles is selected manually, the konjak fine powder with larger particles is discarded, so that the raw material is wasted. Aiming at the prior technical problem, the invention provides a new idea through years of practical experience.
The following patents have been searched for, and are not intended to suggest the present invention:
patent 1:
the applicant: hederason, application No.: 03178557.3, respectively;
the invention discloses a new snow konjak product and a technical research invention of a freezing method thereof, and solves the special conditions and requirements needed by freezing pure raw material snow konjak by using a refrigeration house by using three technical methods. The first technique is to adopt a method of clamping konjak tofu blank sheets at the side of a vertical net rack, and the like, and solve the technical problem that the product cannot be frozen in a laminated manner. The second technology is that the method of placing konjak tofu blank sheets in a conveying belt mode and the like is adopted, so that the technical problem of single-layer freezing of the product is solved. The third technology is that shelf freezing and other methods are adopted, so that the technical problem that the product can be frozen in a laminated manner is solved. The pure raw material konjac snow frozen by the method has the advantages of strong scientific basis, good taste, freshness and convenient eating.
Patent 2:
applicant langat county kang forest agricultural development ltd, application No. 201010545973.5;
the patent provides a snow konjak leisure food and a production process thereof, the product adopts pure wild fresh konjak, and natural spice is added through processing under the condition of not adding any additive and gel. The production process of the leisure food comprises the following steps: washing and peeling fresh konjac, grinding into slurry, cooking and forming, naturally cooling, freezing, slicing, dehydrating, drying, marinating, drying, sterilizing, packaging and the like to finally form the konjac snow snack food. The freezing mode adopts the mode of alternately freezing with cold air and natural thawing, so that the konjac snow keeps the original quality and the traditional taste. The leisure food is green and environment-friendly, has chewy mouthfeel and pure taste, and the production process keeps the original ecology of the product.
Patent 3:
the applicant: southwest university, application No.: 201010592799. X;
the patent provides a production method of compressed snow konjak, which comprises the steps of mashing fresh konjak or adding water to the konjak powder for swelling, freezing, unfreezing, dehydrating, adding compression drying, and finally cutting into blocks for packaging. The konjac snow product processed by the method has the advantages of remarkably reduced volume, reduced packaging and transportation cost, regular shape and good commodity appearance. The product is easy to be rehydrated before being eaten as the existing product, and the operation procedure is not increased.
Disclosure of Invention
The invention aims to provide a processing method of a konjac snow snack food, which can enable konjac snow to be solidified into a mass, not to scatter, has good taste and high elasticity and is suitable for the taste of the public through a specific process.
In order to realize the purpose, the invention adopts the technical scheme that: a processing method of konjac snow snack food comprises the following steps:
1) preparing the konjac powder;
2) adding 10-20 times of water into the konjac powder, stirring, adding edible alkali to adjust the pH value to 10-12, standing for 20-30min, and putting into a pot for cooking to obtain konjac tofu;
3) naturally cooling the konjak tofu obtained in the step 2) to room temperature, then freezing the konjak tofu at the low temperature of-20 to-10 ℃ for 12 to 15 hours, and naturally thawing the konjak tofu; then freezing for 8-10h at the temperature of-15 to-5 ℃, and then naturally thawing; freezing the konjak tofu at-10-0 ℃ for 6-8h, naturally thawing, and performing centrifugal dehydration to obtain snow konjak;
4) cutting the snow konjak obtained in the step 3), airing for 1-2h, and performing secondary centrifugal dehydration;
5) marinating the konjac snow blocks obtained in the step 4);
6) drying and blending the marinated konjac snow blocks, and adding chili powder or essence or a mixture of the chili powder and vegetable oil according to different taste requirements;
7) and packaging, sealing and sterilizing the proportioned konjac snow.
Preferably, the step 1) and the preparation of the konjac powder comprise the following steps:
(1) pretreatment: peeling fresh rhizoma Amorphophalli, cleaning, and pulping;
(2) low-temperature high-pressure treatment: carrying out low-temperature high-pressure treatment on the konjac slices at the temperature of-5-0 ℃ under the pressure of: 500-550mpa for 3-5 min;
(3) adding enzyme for hydrolysis: after the low-temperature high-pressure treatment in the step (2), adding water and adding beta-mannase for hydrolysis;
(4) and (3) drying: and (3) centrifugally dehydrating and drying the hydrolyzed konjak at the drying temperature of 55-70 ℃ to obtain the konjak fine powder.
Preferably, in the step 2), the stirring time is 20-30 min.
Preferably, in the step 2), the cooking temperature is 80-100 ℃, and the cooking time is 30-40 min.
Preferably, in the marinating process in the step 5), the marinating temperature is 80-90 ℃, the marinating time is 20-30min,
preferably, the marinade includes: fennel, star anise, cassia bark and water in a mass ratio of 1:2:2: 100.
Preferably, in the step 7), the sterilization temperature is 110-120 ℃.
Preferably, in the step (3) of enzymatic hydrolysis, the hydrolysis temperature is 50-60 ℃.
Preferably, the edible alkali is baking soda.
The invention has the beneficial effects that: (1) the invention adopts low temperature and high pressure to sterilize and enzyme-kill the konjak pulp, prevents the konjak from browning, and promotes the dissolution of glucomannan by the hydrolysis of beta-mannase, thereby obtaining the high-purity konjak fine powder. The experiment of the experimental group of the invention shows that: by adopting the existing konjak fine powder preparation process, the obtained konjak fine powder (the granularity is 100 plus 120 meshes) can only reach 40-55 percent, while by adopting the method, the prepared konjak fine powder (the granularity is 100 plus 120 meshes) can reach 70-80 percent, the purity of the konjak fine powder is obviously improved, and the particle size of the konjak fine powder prepared by adopting the method is uniform. The invention adopts a specific process to prepare the konjak fine powder with uniform particles, high purity and fine granularity, is beneficial to the later solidification of the konjak fine powder, can shorten the time for steaming and boiling the konjak tofu and improves the production efficiency. In the existing production process of the konjak tofu, after the edible alkali is added, the konjak tofu can be solidified into the konjak tofu generally within 50-60min of cooking time, and the konjak tofu can be solidified into the konjak tofu only within 30-40min of cooking, so that the production efficiency is improved, and the time cost is reduced.
(2) The invention adopts konjak tofu which is frozen for a plurality of times, and the freezing temperature is increased gradually, and aims to prevent the snow konjak from dispersing and tightly solidifying and agglomerating. The invention adopts the marinating process, and can play a role in seasoning.
(3) The processing method of the special snow konjak is adopted, a new idea for making the snow konjak is provided, the snow konjak can be solidified into a ball, cannot be scattered, has good taste, has high elasticity and chewy flavor, is suitable for popular taste, is suitable for being used as leisure snacks at ordinary times, and particularly meets the taste of children.
Detailed Description
The present invention is described in detail below for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the description of the present invention is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
The following are specific examples
Example 1
A processing method of konjac snow snack food comprises the following steps:
1) and preparing the konjac powder:
(1) pretreatment: peeling fresh rhizoma Amorphophalli, cleaning, and pulping; (2) low-temperature high-pressure treatment: carrying out low-temperature high-pressure treatment on the konjac slices at the temperature of-5 ℃ and under the pressure of: 500Mpa for 3 min; (3) adding enzyme for hydrolysis: after low-temperature high-pressure treatment, adding water and beta-mannase for hydrolysis, wherein the hydrolysis temperature is 50 ℃; (4) and (3) drying: and (3) centrifugally dehydrating and drying the hydrolyzed konjak at the drying temperature of 55 ℃ to obtain the konjak fine powder.
2) Adding 10 times of water into the konjac powder, stirring for 20min, adding edible soda to adjust the pH value to 10, standing for 20min, putting into a pot, and cooking at 80 ℃ for 30min to obtain konjac tofu;
3) naturally cooling the konjak tofu obtained in the step 2) to room temperature, then freezing the konjak tofu at the low temperature of-20 ℃ for 12 hours, and naturally thawing the konjak tofu; then freezing at-15 deg.C for 8h, and naturally thawing; freezing at-10 deg.C for 6 hr, thawing naturally, and centrifuging to obtain rhizoma Amorphophalli;
4) cutting the snow konjak obtained in the step 3), airing for 1h, and performing secondary centrifugal dehydration;
5) marinating the konjac snow blocks obtained in the step 4) at the temperature of 80 ℃ for 20-30min,
the marinade comprises: fennel, star anise, cassia bark and water in a mass ratio of 1:2:2: 100;
6) drying and blending the marinated konjac snow blocks, and adding chili powder or essence or a mixture of the chili powder and vegetable oil according to different taste requirements;
7) packaging, sealing and sterilizing the mixed konjac snow at the sterilization temperature of 110 ℃.
Example 2
A processing method of konjac snow snack food comprises the following steps:
1) and preparing the konjac powder:
(1) pretreatment: peeling fresh rhizoma Amorphophalli, cleaning, and pulping; (2) low-temperature high-pressure treatment: carrying out low-temperature high-pressure treatment on the konjac slices at the temperature of 0 ℃ under the pressure of: 550mpa for 5 min; (3) adding enzyme for hydrolysis: after low-temperature high-pressure treatment, adding water and beta-mannase for hydrolysis, wherein the hydrolysis temperature is 60 ℃; (4) and (3) drying: and (4) centrifugally dehydrating and drying the hydrolyzed konjak at the drying temperature of 70 ℃ to obtain the konjak fine powder.
2) Adding 20 times of water into the konjac powder, stirring for 30min, adding edible soda to adjust the pH value to 12, standing for 30min, putting into a pot, and cooking at 100 ℃ for 40min to obtain konjac tofu;
3) naturally cooling the konjak tofu obtained in the step 2) to room temperature, then freezing the konjak tofu at the low temperature of-10 ℃ for 15 hours, and naturally thawing the konjak tofu; then freezing at-5 deg.C for 10h, and naturally thawing; freezing the konjak tofu at 0 ℃ for 8h, naturally thawing, and performing centrifugal dehydration to obtain snow konjak;
4) cutting the snow konjak obtained in the step 3), airing for 2 hours, and performing secondary centrifugal dehydration;
5) marinating the konjac snow blocks obtained in the step 4) at 90 ℃ for 30min,
the marinade comprises: fennel, star anise, cassia bark and water in a mass ratio of 1:2:2: 100;
6) drying and blending the marinated konjac snow blocks, and adding chili powder or essence or a mixture of the chili powder and vegetable oil according to different taste requirements;
7) packaging, sealing and sterilizing the mixed konjac snow at the sterilization temperature of 120 ℃.
Example 3
A processing method of konjac snow snack food comprises the following steps:
1) and preparing the konjac powder:
(1) pretreatment: peeling fresh rhizoma Amorphophalli, cleaning, and pulping; (2) low-temperature high-pressure treatment: carrying out low-temperature high-pressure treatment on the konjac slices at the temperature of-2 ℃ and under the pressure of: 520mpa for 4 min; (3) adding enzyme for hydrolysis: after low-temperature high-pressure treatment, adding water and beta-mannase for hydrolysis, wherein the hydrolysis temperature is 55 ℃; (4) and (3) drying: and (3) centrifugally dehydrating and drying the hydrolyzed konjak at the drying temperature of 60 ℃ to obtain the konjak fine powder.
2) Adding 15 times of water into the konjac powder, stirring for 25min, adding edible soda to adjust the pH value to 11, standing for 25min, putting into a pot, and cooking at 90 ℃ for 35min to obtain konjac tofu;
3) naturally cooling the konjak tofu obtained in the step 2) to room temperature, then freezing at-15 ℃ for 13h, and naturally thawing; then freezing at-10 deg.C for 9h, and naturally thawing; freezing at-5 deg.C for 7 hr, thawing naturally, and centrifuging to obtain rhizoma Amorphophalli;
4) cutting the snow konjak obtained in the step 3), airing for 1.5h, and performing secondary centrifugal dehydration;
5) marinating the konjac snow blocks obtained in the step 4) at 85 ℃ for 25min,
the marinade comprises: fennel, star anise, cassia bark and water in a mass ratio of 1:2:2: 100;
6) drying and blending the marinated konjac snow blocks, and adding chili powder or essence or a mixture of the chili powder and vegetable oil according to different taste requirements;
7) and packaging, sealing and sterilizing the mixed konjac snow at the sterilization temperature of 115 ℃.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.