CN108041416A - A kind of rice makes system of processing - Google Patents
A kind of rice makes system of processing Download PDFInfo
- Publication number
- CN108041416A CN108041416A CN201810101759.7A CN201810101759A CN108041416A CN 108041416 A CN108041416 A CN 108041416A CN 201810101759 A CN201810101759 A CN 201810101759A CN 108041416 A CN108041416 A CN 108041416A
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- China
- Prior art keywords
- steaming plate
- lunch box
- template
- rice
- plate
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/197—Treatment of whole grains not provided for in groups A23L7/117 - A23L7/196
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/197—Treatment of whole grains not provided for in groups A23L7/117 - A23L7/196
- A23L7/1975—Cooking or roasting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Commercial Cooking Devices (AREA)
Abstract
The invention belongs to fast food flow line production technical fields, and in particular to a kind of rice makes system of processing, including steaming plate, template, distribution device, steam box, lunch box arrangement apparatus, boxing device and encapsulation device for discharging；The distribution device, steam box, boxing device are linked in sequence by the first conveying mechanism, and first conveying mechanism is used to transport the steaming plate；It is just linked in sequence by the second conveying between the lunch box arrangement apparatus, boxing device, encapsulation device for discharging, the second conveyor structure is used to transport the template；The present invention realizes the operating process such as automated packing, boiling, the packing of rice using a series of devices, substantially increases rice producing efficiency, reduces cost of labor, improves the whole economic efficiency of fast food.
Description
Technical field
The invention belongs to fast food flow line production technical fields, and in particular to a kind of rice makes system of processing.
Background technology
With social life, the continuous quickening of work rhythm, fast food has become the main side of having dinner of most of working clans
Formula, mostly also higher and higher with requirement of the market to fast food producing efficiency, wherein rice is needed as most important staple food in fast food
The amount of asking is even more huge, and in the prior art, the boiling and packing of rice are mostly using manual mode of operation, and this mode of production is not only
Inefficiency, and cost of labor is higher, it is difficult to adapt to large batch of supply requirement.
The content of the invention
The object of the present invention is to provide a kind of rice that can effectively improve rice producing efficiency to make system of processing.
To achieve the above object, the present invention provides following technical schemes：A kind of rice makes system of processing, including steaming
Plate, template, distribution device, steam box, lunch box arrangement apparatus, boxing device and encapsulation device for discharging；The distribution device, steaming
Case, boxing device are linked in sequence by the first conveying mechanism, and first conveying mechanism is used to transport the steaming plate；The lunch box
It is just linked in sequence by the second conveying between arrangement apparatus, boxing device, encapsulation device for discharging, the second conveyor structure is used for
Transport the template；
In the steaming plate array be disposed with multiple independent grooves for accommodate immersion after rice, and each bottom portion of groove
Water seepage hole is offered, the water seepage hole is sized to the grain of rice can be prevented to pass through；
The distribution device includes Quantitative dosing mechanism and flushing mechanism, after the Quantitative dosing mechanism will be for that will impregnate
Rice equivalent dispensing to steaming plate each groove in, the flushing mechanism be used for input rice after groove wash by water,
So that meter Dui surfaces flatten；
The steam box includes the carrier chain set in babinet and babinet along the wherein two opposite sidewalls verticals of babinet, case
Steaming plate entrance and steaming plate outlet are respectively equipped on other two opposite side wall of body, wherein steaming plate entrance is located at babinet upper end, steams
Plate outlet is located at babinet lower end；Horizontal on the carrier chain to be equipped with the slideway for being used to support steaming plate, the slideway is multiple along defeated
The chain length direction uniform intervals of chain is sent to arrange；Steam inlet is offered on the side wall of the babinet, the steam inlet is close to case
Body lower end is set, and the casing top is equipped with steam (vapor) outlet；
The lunch box arrangement apparatus includes template and lunch box discharge mechanism, and array is provided with multiple for holding in the template
Receive the die cavity of lunch box, and the position of each groove corresponds and sets in the position of each die cavity and steaming plate；The lunch box discharge mechanism
It is oppositely arranged above template with die cavity, lunch box discharge mechanism is used to launch lunch box in each die cavity one by one；The die cavity
Opening size be arranged to when lunch box falls into die cavity, the annular flange of lunch box opening can be ridden in die cavity edges；
The boxing device includes steaming plate switching mechanism and gravity engaging support mechanism, and the edge of the steaming plate has to be led vertically
Slot, the gravity engaging support mechanism include with the matched vertical guide post of vertical guide groove, the guide post lower end be equipped with for place and
Locating template is set a table；The steaming plate switching mechanism fitted to be can after by steaming plate overturn 180 ° and by steaming plate move to guide groove with
The position of guide post face；
The encapsulation device for discharging includes seal mechanism and shedding mechanism；
The seal mechanism includes vertically moving back and forth the briquetting of setting and for driving putting for seal paper roll
Winding up roller and wind-up roll, the use that the briquetting is equipped with the annular seal head to match with lunch box flange and seal head periphery is set
In the annular cutter for cutting seal paper；The seal paper is drawn from let off roll, around after the first guide reel from briquetting and template it
Between pass through, then pass around the second guide reel and on wind-up roll；
The shedding mechanism includes a horizontally disposed movable plate, and array is provided with multiple vacuum suctions on movable plate bottom surface
Disk, vacuum cup are connected by pipeline with vacuum source, and pipeline is equipped with one a pair of die cavity of solenoid valve, each sucker and template
It should set, the movable plate is vertically moved back and forth with horizontal direction and set；
A conveyer belt is equipped between the seal mechanism and shedding mechanism, the conveyer belt can be by template from seal station
It is delivered to unloading station.
The technical effects of the invention are that：The present invention using a series of devices realize the automated packing of rice, boiling, point
The operating process such as dress, substantially increase rice producing efficiency, reduce cost of labor, improve the macroeconomic effect of fast food
Benefit.
Description of the drawings
Fig. 1 is the dimensional structure diagram for the steaming plate that the embodiment of the present invention is provided；
Fig. 2 is the dimensional structure diagram for the distribution device that the embodiment of the present invention is provided；
Fig. 3 is the sectional view for the distribution device that the embodiment of the present invention is provided；
Fig. 4 is the partial enlarged view of component 201 in Fig. 3；
Fig. 5 is the dimensional structure diagram for the steam box that the embodiment of the present invention is provided；
Fig. 6 is the sectional view for the steam box that the embodiment of the present invention is provided；
Fig. 7 is the steam box internal structure top view that the embodiment of the present invention is provided；
Fig. 8 is the steam box internal structure front view that the embodiment of the present invention is provided；
Fig. 9 is downslide principle schematic of the steaming plate on slide；
Figure 10 is the boxing device dimensional structure diagram that the embodiment of the present invention is provided；
Figure 11 is the switching mechanism dimensional structure diagram that the embodiment of the present invention is provided；
Figure 12 is the gravity engaging support mechanism dimensional structure diagram that the embodiment of the present invention is provided；
Figure 13 is the lunch box arrangement apparatus dimensional structure diagram that the embodiment of the present invention is provided；
Figure 14 is the front view for the lunch box discharge mechanism that the embodiment of the present invention is provided；
Figure 15 is the top view for the lunch box arrangement apparatus that the embodiment of the present invention is provided；
Figure 16 is the seal that the embodiment of the present invention is provided and device for discharging dimensional structure diagram；
Figure 17 is the sectional view for the seal mechanism that the embodiment of the present invention is provided；
Figure 18 is the sectional view for the shedding mechanism that the embodiment of the present invention is provided.
Specific embodiment
The specific embodiment of the present invention is described in detail below in conjunction with attached drawing 1-18.
A kind of rice makes system of processing, including steaming plate 100, template 500, distribution device, steam box, lunch box arrangement apparatus,
Boxing device and encapsulation device for discharging；The distribution device, steam box, boxing device are linked in sequence by the first conveying mechanism,
First conveying mechanism is used to transport the steaming plate 100；The lunch box arrangement apparatus, boxing device, encapsulation device for discharging it
Between be just linked in sequence by the second conveying, the second conveyor structure is for transporting the template 500；
As shown in Figure 1, in the steaming plate 100 array be disposed with multiple independent grooves 101 for accommodate immersion after it is big
Rice, and each 101 bottom of groove offers water seepage hole 102, the water seepage hole 102 is sized to that the grain of rice can be prevented
Pass through；
As shown in Figure 2,3, 4, the specific implementation of one of which distribution device provided by the invention is：
The distribution device includes Quantitative dosing mechanism and flushing mechanism, after the Quantitative dosing mechanism will be for that will impregnate
Rice equivalent dispensing to steaming plate 100 each groove 101 in, the flushing mechanism be used for input rice after groove 101
It washes by water, so that meter Dui surfaces flatten.
Specially：The Quantitative dosing mechanism includes hopper 200, and the discharge port of 200 bottom of hopper is equipped with star discharger
201, the guiding cylinder 212 of an intercept mouth shape is terminated under the star discharger 201.The central shaft of the star discharger 201
213 be hollow tubular structure, and the flushing mechanism includes a feed pipe 214 being interspersed in the central shaft 213, described
Feed pipe 214 is fixedly installed, and the tube wall of the feed pipe 214 is equipped with water outlet 217, and the water outlet 217 is down-set；Star
Limbers 215, the limbers are offered respectively on 213 circumferential surface of central shaft between 201 each adjacent blades 216 of shape discharger
215 position in 213 axial direction of central shaft is corresponding with the nozzle.Flushing mechanism can not only play the work of flattening rice heap
With, while the grain of rice adhered on star discharger 201 and guiding 212 inner wall of cylinder can also be washed away totally, it is ensured that it feeds intake in full amount.
Preferably, nozzle is installed, covered with netted barrier on the limbers 215 on the water outlet 217.It is netted every
The current that grid can project nozzle play certain scattered, atomizing, it is ensured that current can uniformly be sprayed at guiding cylinder
On 212 entire inner wall.
Further, rabbling mechanism is equipped in the hopper 200, the rabbling mechanism includes an agitating shaft being vertically arranged
218, the upper end of the agitating shaft 218 is connected with the driving mechanism set on 200 head cover of hopper, and agitating shaft 218 is equipped with along footpath
To the swing rod 219 for protruding out setting, the swing rod 219 is set to be multiple along 218 axially spaced-apart of agitating shaft, and rabbling mechanism can avoid
Material cannot be transferred normally caused by leading to the problem of buildup in hopper 200.
Preferably, the Quantitative dosing mechanism arranges that the hopper 200 of each Quantitative dosing mechanism is linked as to be multiple in yi word pattern
One, the head cover of the hopper 200 are equipped with feeding port 203, and 218 upper end of agitating shaft of each rabbling mechanism passes through the first chain-wheel mechanism
204 are sequentially connected, and one of agitating shaft 218 is connected with 205 main shaft of the first motor, the star blowing of each Quantitative dosing mechanism
Device 201 shares a central shaft 213.Each Quantitative dosing mechanism is mounted on a sliding platform 202, the sliding platform 202
Lower section is equipped with a netted conveyer belt 11, and the length direction of the sliding platform 202 along netted conveyer belt 11, which moves back and forth, to be set.Institute
The lower section for stating netted conveyer belt 11 is equipped with water receiving tank 211.
In embodiment provided by the invention, the sliding platform 202 drives 206 by the first electric cylinders, sliding platform 202 and the
The affixed reciprocating motion for realizing that hopper 200 is whole of the sliding block of one electric cylinders.The central shaft 213 of each star discharger 201 and
The main shaft of two motors 207 rotates synchronously connection, and the second motor 207 is the controllable servomotor of step pitch.To ensure steaming plate 100 in net
It is accurately positioned on shape conveyer belt 11, netted 11 both sides of conveyer belt are provided with detent mechanism, which includes the first of two L-types
Locating piece 209, two first locating pieces 209 drive 210 by the first cylinder respectively, and past along the width of netted conveyer belt 11
Multiple movement is set, and netted 11 side of conveyer belt is additionally provided with position sensor 208, when position sensor 208 detects that steaming plate 100 is deposited
When, two first locating pieces 209 can clamp steaming plate 100.
As shown in Fig. 5,6,7,8,9, the specific implementation of the one of which steam box of offer of the invention is：
The steam box includes what is set in babinet 300 and babinet 300 along the wherein two opposite sidewalls verticals of babinet 300
Carrier chain 311 is respectively equipped with steaming plate entrance 301 and steaming plate outlet 302 on other two the opposite side wall of babinet 300, wherein steaming
Plate entrance 301 is located at 300 upper end of babinet, and steaming plate outlet 302 is located at 300 lower end of babinet；Horizontal be equipped with is used on the carrier chain 311
In the slideway 312 of support steaming plate 100, the slideway 312 is arranged for multiple chain length direction uniform intervals along carrier chain 311；Institute
It states and steam inlet 303 is offered on the side wall of babinet 300, the steam inlet 303 is set close to 300 lower end of babinet, the case
300 top of body is equipped with steam (vapor) outlet 303；
Preferably, it is as shown in fig. 6, wrong each other along 312 length direction of slideway between adjacent two layers steaming plate 100 in the steam box
A distance setting is opened, makes the steam channel that a detour shape is formed between each steaming plate 100, so that steam is filled with 100 surface of steaming plate
Tap is touched, and improves heat transfer efficiency.
Preferably, the opposite side wall of 100 one of which of steaming plate is equipped with coordinates idler wheel 103, institute with the slideway 312
301 corresponding first conveying mechanism of steaming plate entrance is stated equipped with delivery device, the delivery device is fitted to be can be by steaming plate
100 push to from the first conveying mechanism on the slideway 312 of steam box top layer.
Preferably, the wheel face of the idler wheel 103 be conical surface shape, and wheel footpath of the idler wheel 103 away from 100 one side of steaming plate be less than lean on
The wheel footpath of nearly needle plate one side；The edge of the slideway 312 exported from 301 place side of steaming plate entrance to steaming plate where 302 laterally by
Gradually the direction deflection away from steaming plate 100 is set.Since slideway 312 is arranged on carrier chain 311, to ensure that slideway 312 can be just
Often to turn, slideway 312 must necessarily be located horizontal attitude, therefore in order to make steaming plate 100 that can also be relied on certainly on horizontal slide 312
Weight is slided to one end, and present invention employs oblique orbits and cone roller 103 to coordinate, and sliding principle is as shown in figure 9, due to idler wheel
103 center of gravity in left end is less than the center of gravity in right end, and therefore, idler wheel 103 can rely on dead weight to be slided to left end.
Further, the steam box bottom is equipped with a ramped shaped stock guide 308, and the stock guide 308 is arranged to when steaming
Plate 100 drops can rely on dead weight to export the slip of 302 directions to steaming plate when on stock guide 308.The steaming plate entrance of the steam box
301 outsides are equipped with transition supporting plate 306, set on the transition supporting plate 306 there are two directing plate 307, the plate face of two directing plates 307 with
Transition supporting plate 306 is vertical, and sees that two directing plates 307 are arranged in the small splayed of outer imperial palace along overlook direction.The steaming plate entrance
301 top is equipped with throttle setting 305, excessive to reduce steam.
As shown in Figure 10,11,12, the present invention provides a kind of specific implementations of boxing device：
The boxing device includes steaming plate switching mechanism and gravity engaging support mechanism, and the edge of the steaming plate 100 has perpendicular
Straight guide groove 104, the gravity engaging support mechanism include with the matched vertical guide post 409 of vertical guide groove 104, under the guide post 409
End is equipped with to place and locating template 500 is set a table；The steaming plate switching mechanism fitted to be can after steaming plate 100 is overturn
180 ° and steaming plate 100 is moved to the position of guide groove 104 and 409 face of guide post；
Preferably, the steaming plate switching mechanism includes two overturning walls 400, and two overturning walls 400 are fixed on one in the horizontal direction
On the translating bracket 405 of reciprocating motion, the opposite one side of two overturning walls 400 is respectively provided with single-revolution portion 401, one of rotating part
401 are driven by the 4th motor 404, and the 4th motor 404 takes motor for the adjustable private of step pitch, and two rotating parts 401 are coaxially disposed, twice
A telescopic block 402 is respectively provided on transfer part 401, the rotor shaft direction of the telescopic block 402 along rotating part 401, which moves back and forth, to be set, and two
Telescopic block 402 is driven respectively by linear motor 403, is respectively equipped on the wherein two opposite side walls of steaming plate 100 and is stretched with two
The section of 402 matched slot 105 of block, the telescopic block 402 and slot 105 is noncircular cross section, is inserted into telescopic block 402
It can be circumferentially relatively locked by steaming plate 100 and rotating part 401 during slot 105.Translating bracket 405 is by screw spiral shell in the present embodiment
Parent agency 406 drives, on the straight track 408 of 405 both ends of translating bracket hanging, 405 middle part of translating bracket and feed screw nut's machine
Structure 406 is connected, and leading screw and nut mechanism 406 is driven using the 3rd motor 407, and the 3rd motor 407 is the adjustable servomotor of step pitch.
Each guide post 409 is fixed on a lifting support 412, and the one side opposite with guide groove 104 is set on the guide post 409
Jagged 410, the height of the notch 410 is more than the thickness of monolithic steaming plate 100, and the depth of notch 410 is eaten more than guide post 409
Enter the depth of guide groove 104, when steaming plate 100 is slipped to the position contour with notch 410, guide groove 104 can pass through the notch 410
It is removed from guide post 409；The bottom surface of the notch 410 is equipped with the overhanging boss that 409 outside of guide post overhangs in the horizontal direction
411, the overhanging boss 411 and the bottom surface gear of steaming plate 100 connect.
Described to set a table equipped with template input and output material conveyer belt 21, one end of template input and output material conveyer belt 21 is equipped with therewith in the same direction
The steaming plate discharging conveyor belts 12 of setting, the lifting support 412 is along template input and output material conveyer belt 21 and steaming plate discharging conveyor belts 12
Conveying direction move back and forth set.In the present embodiment, the lifting support 412 is driven by the second cylinder 414, the second cylinder
414 are fixed on a slide 413, and slide 413 is driven by the second electric cylinders 415.The positioning of steaming plate 100 and template 500 in the present apparatus
It stills need to add a series of detent mechanism, which can refer to the concrete form of detent mechanism in distribution device, herein
It repeats no more.
As shown in Figure 13,14,15, the present invention provides a kind of specific implementations of lunch box arrangement apparatus：
The lunch box arrangement apparatus includes template 500 and lunch box discharge mechanism, and array is provided with multiple in the template 500
For accommodating the die cavity 501 of lunch box, and the position of each die cavity 501 and the position of each groove 101 in steaming plate 100 correspond and set
It puts；The lunch box discharge mechanism is located at the top of template 500 and is oppositely arranged with die cavity 501, lunch box discharge mechanism for by lunch box by
A dispensing is in each die cavity 501；The opening size of the die cavity 501 is arranged to when lunch box falls into die cavity 501, lunch box opening
The annular flange at place can be ridden on 501 edge of die cavity；
Preferably, the lunch box discharge mechanism includes at least three blanking bars 601 being vertically arranged, between each blanking bar 601
Formula of having a rest, which rotates, to be set, and each 601 lower end of blanking bar is equipped with one section of thread segment 603, and the lunch box 602 is placed between each blanking bar 601
In the passage of formation, when falling on thread segment 603 under lunch box 602, the rotation of blanking bar 601 can be by 602 opening of lunch box
Annular flange is eaten in thread groove, and 601 every revolution of blanking bar stops once realizing the single output of lunch box 602.
Preferably, the 602 discharge mechanism of lunch box is multiple and is arranged in yi word pattern, and 602 discharge machine of adjacent two lunch box
There is shared blanking bar 601 between structure.
Preferably, the lower semisection diameter of the blanking bar 601 is more than between upper semisection diameter and the two outer ring surface using cone
Face transition.Upper run is wider, convenient for blanking；Down channel is relatively narrow convenient for positioning, guiding.
Preferably, the upper end of each blanking bar 601 is rotatably arranged on an installing plate 600, and each blanking bar 601 is upper
End protrudes from the upper surface of installing plate 600, and the upper end of each blanking bar 601 is made up of the second chain-wheel mechanism 604 to be rotated synchronously
Cooperation, and the upper end of at least one of which blanking bar 601 forms transmission cooperation with 606 main shaft of blanking motor.To avoid institute in figure
The guiding tube 605 shown, blanking bar 601 form transmission cooperation by gear set 610 and transition axis 611 first, and transition axis 611 leads to again
It crosses the second chain-wheel mechanism 604 and forms transmission cooperation with blanking motor 606.
Preferably, the vertical line of the installing plate 600 along the orientation of each 602 discharge mechanisms of lunch box, which moves back and forth, is set.This
Installing plate 600 is driven by the 3rd electric cylinders 607 in embodiment, and directing plate 307 is mounted on the sliding block of the 3rd electric cylinders 607 level of realizing
Translation
Preferably, the installing plate 600 is equipped with the one-to-one circular hole of passage between each blanking bar 601, described
Circular hole upper end is equipped with to launch the guiding tube 605 of lunch box 602.
Further, 500 conveyer belt of template, 500 conveyer belt two of template are equipped with below the 602 discharge mechanism of lunch box
Side is equipped with 500 detent mechanism of template, and 500 detent mechanism of template includes moving back and forth along 500 conveyer belt width of template
The L-type locating piece 608 of setting, the L-type locating piece 608 are driven by cylinder 609.
As shown in Figure 16,17,18, the present invention provides a kind of specific implementations for encapsulating device for discharging：
The encapsulation device for discharging includes seal mechanism and shedding mechanism；
The seal mechanism includes vertically moving back and forth the briquetting 700 of setting and for driving seal paper roll
Let off roll 701 and wind-up roll 702, the briquetting 700 be equipped with the annular seal first 721 that matches with 602 flange of lunch box with
And the annular cutter 722 for being used to cut seal paper that first 721 periphery of seal is set；The seal paper is drawn from let off roll 701, around
It crosses after the first guide reel 703 and is passed through between briquetting 700 and template 500, then pass around the second guide reel 704 and wound on winding
On roller 702；
The shedding mechanism includes a horizontally disposed movable plate 708, and array is provided with multiple true on 708 bottom surface of movable plate
Suction disk 713, vacuum cup 713 are connected by pipeline with vacuum source, and pipeline is equipped with solenoid valve, each sucker and template
500 die cavity 501, which corresponds, to be set, and the movable plate 708 is vertically moved back and forth with horizontal direction and set；
Between the seal mechanism and shedding mechanism be equipped with a conveyer belt 22, the conveyer belt 22 can by template 500 from
Seal station is delivered to unloading station.
Preferably, the seal first 721 is fixed on a movable block 719, and the movable block 719 is compared with 700 edge of briquetting
Vertical direction, which moves back and forth, to be set, and Flexible element 720 is equipped between movable block 719 and briquetting 700, and the Flexible element
720 fitted to be and can provide downward elastic force for movable block 719.The seal first 721 and annular cutter 722 for it is multiple and with
Each die cavity 501 in template 500, which corresponds, to be set.
Preferably, the movable plate 708 is formed by stacking by three ply board, is wherein opened up on top plate 714 there are one bleeding point
717, middle plate 715 is the frame like structure of hollow out, offers to connect the threaded hole of vacuum cup 713 on lower plywood 716
718。
The present invention also provides a kind of rice to make processing technology, includes the following steps：
Step 1：Rice is eluriated totally, then according to 1:Rice and water are put into container and mix by 1 weight ratio, impregnate
2-3h；
Step 2：After the completion of immersion, moisture content extra in container is leached, it is then using vibratory conveyer that rice is uniform
Input distribution device hopper 200 in；
Step 3：Start distribution device, while steaming plate 100 is delivered to below distribution device using the first conveying mechanism；When
When sensor below distribution device detects that steaming plate 100 is moved to below distribution device, the first conveying mechanism stops, and steams simultaneously
The detent mechanism of 100 both sides of plate locks steaming plate 100；Distribution device starts blowing, the single each blowing amount of Quantitative dosing mechanism
No more than the 2/3 of single 101 volume of groove, distribution device often completes row's groove 101, and flushing mechanism is opened once, water feeder
Structure is no less than the single flush amount of each groove 101 the 1/2 of 101 volume of groove；Institute fluted 101 in steaming plate 100 is all
After filler, the first conveying mechanism removes steaming plate 100 below distribution device, and steaming plate 100 is defeated on the first conveying mechanism
When sending, it is to be ensured that steaming plate 100 is no less than 30s in 211 overlying regions residence time of water receiving tank；
Step 4：When steaming plate 100 is transported to the steaming plate entrance 301 of steam box by the first conveying mechanism, by the first conveying mechanism
Steaming plate 100 is pushed into steam box by the delivery device that side is set, and controlling the steam intake of steam box ties up the mean temperature in steam box
It holds between 105-115 DEG C；Carrier chain 311 in steam box is conveyed steaming plate 100 is top-down, it is ensured that steaming plate 100 exists
Residence time is no less than 30min in steam box；
Step 5：Steaming plate 100 after steamed continues from the first conveying mechanism that the slope of steam box bottom slides into downstream
Boxing device is delivered to by the first conveying mechanism；At the same time, lunch box 602 is arranged in template 500 by 602 arrangement apparatus of lunch box
On, template 500 is then delivered to boxing device by second conveyor structure；
Step 6：When the sensor set below switching mechanism detects that steaming plate 100 is moved to below switching mechanism, turn over
The telescopic block 402 of rotation mechanism is ejected and plugged together with the slot 105 of 100 side of steaming plate, and it is flat to 409 top of guide post to afterwards turn over mechanism
It moves, while steaming plate 100 is overturn 180 ° by rotating part 401；When the guide groove 104 of steaming plate frontside edge is with 409 face of guide post, overturning
The telescopic block 402 of mechanism is retracted, and makes steaming plate 100 along 409 free-falling of guide post；When steaming plate 100 strikes template 500, steam
Rice in 100 groove 101 of plate enters under effect of inertia in lunch box 602；
Step 7：412 uplink of lifting support makes the overhanging boss 411 on guide rod lift steaming plate 100, then lifting support
412 translate along the conveying direction of steaming plate discharging conveyor belts 12, when steaming plate 100 moves to the top of steaming plate discharging conveyor belts 12,
412 downlink of lifting support, makes steaming plate 100 fall on steaming plate discharging conveyor belts 12, and ensures the notch 410 on guide post 409 with steaming
Plate 100 is in contour position, and steaming plate 100 departs from guide post 409 under the action of conveyer belt at this time and downstream steaming plate 100 is collected
Device conveys；
Step 8：With step 7 simultaneously, template 500 is delivered to the second conveyor in downstream by template input and output material conveyer belt 21
Template 500 is delivered to below seal mechanism by structure, second conveyor structure；Sensor below seal mechanism detects template
500 when reaching below seal mechanisms, and second conveyor structure stops, while the detent mechanism of second conveyor structure both sides is by template
500 is locked, 700 downlink of briquetting of seal mechanism, implements seal and cuts action；
Step 9：Template 500 after seal is delivered to unloading station by second conveyor structure, the biography below shedding mechanism
When sensor detects template 500,708 downlink of movable plate of shedding mechanism inhales the upper sealed membrane of each sucker and each lunch box 602
It closes, then 708 uplink of movable plate, while is translated to basket direction is collected, when movable plate 708, which is moved to, to be collected above basket,
The source of the gas of sucker is closed, and lunch box 602 is made to fall into collection frame；At the same time, template 500 is delivered to downstream by second conveyor structure
500 collection device of template；Production process terminates.
In order to which objects and advantages of the present invention are more clearly understood, the present invention is carried out with reference to embodiments specific
It is bright.It should be appreciated that following word is only used to one or more of specific embodiments of the description present invention, not to the present invention
The protection domain specifically asked carries out considered critical.
Claims (7)
1. a kind of rice makes system of processing, it is characterised in that：Including steaming plate (100), template (500), distribution device, steam box,
Lunch box (602) arrangement apparatus, boxing device and encapsulation device for discharging；The distribution device, steam box, boxing device pass through
One conveying mechanism is linked in sequence, and first conveying mechanism is used to transport the steaming plate (100)；Lunch box (602) the arrangement dress
It puts, be just linked in sequence by the second conveying between boxing device, encapsulation device for discharging, the second conveyor structure is used to transport institute
State template (500).
2. rice according to claim 1 makes system of processing, it is characterised in that：Array is arranged on the steaming plate (100)
Have multiple independent grooves (101) for accommodate impregnate after rice, and each groove (101) bottom offer water seepage hole
(102), the water seepage hole (102) is sized to the grain of rice can be prevented to pass through.
3. rice according to claim 2 makes system of processing, it is characterised in that：The distribution device includes Quantitative dosing
Mechanism and flushing mechanism, the Quantitative dosing mechanism are used for the dispensing of the rice equivalent after impregnating to each of steaming plate (100)
In groove (101), the flushing mechanism is used to wash by water to the groove (101) after input rice, so that meter Dui surfaces flatten.
4. rice according to claim 3 makes system of processing, it is characterised in that：The steam box includes babinet (300), with
And the carrier chain (311) set in babinet (300) along the wherein two opposite sidewalls verticals of babinet (300), babinet (300) other two
Steaming plate entrance (301) and steaming plate outlet (302) are respectively equipped on a opposite side wall, wherein steaming plate entrance (301) is located at babinet
(300) upper end, steaming plate outlet (302) are located at babinet (300) lower end；Horizontal be equipped with is used to support steaming on the carrier chain (311)
The slideway (312) of plate (100), the slideway (312) are arranged for multiple chain length direction uniform intervals along carrier chain (311)；Institute
It states and steam inlet (303) is offered on the side wall of babinet (300), the steam inlet (303) sets close to babinet (300) lower end
It puts, steam (vapor) outlet (303) is equipped at the top of the babinet (300).
5. rice according to claim 4 makes system of processing, it is characterised in that：Lunch box (602) the arrangement apparatus bag
Include template (500) and lunch box (602) discharge mechanism, array is provided with multiple for accommodating lunch box (602) on the template (500)
Die cavity (501), and the position of each groove (101) corresponds and sets in the position of each die cavity (501) and steaming plate (100)；Institute
It states lunch box (602) discharge mechanism and is located above template (500) and be oppositely arranged with die cavity (501), lunch box (602) discharge mechanism is used for
Lunch box (602) is launched one by one in each die cavity (501)；The opening size of the die cavity (501) is arranged to when lunch box (602)
When falling into die cavity (501), the annular flange of lunch box (602) opening can be ridden on die cavity (501) edge.
6. rice according to claim 5 makes system of processing, it is characterised in that：The boxing device is overturn including steaming plate
Mechanism and gravity engaging support mechanism, the edge of the steaming plate (100) have vertical guide groove (104), the gravity engaging support mechanism bag
It includes and is equipped with the matched vertical guide post (409) of vertical guide groove (104), guide post (409) lower end for placement and positioning mould
Plate (500) set a table；The steaming plate switching mechanism fitted to be can after steaming plate (100) overturn 180 ° and steaming plate (100) is flat
Move to the position of guide groove (104) and guide post (409) face.
7. rice according to claim 6 makes system of processing, it is characterised in that：The encapsulation device for discharging includes seal
Mechanism and shedding mechanism；
The seal mechanism includes vertically moving back and forth the briquetting (700) of setting and for driving seal paper roll
Let off roll (701) and wind-up roll (702), the briquetting (700) are equipped with the annular seal head to match with lunch box (602) flange
(721) and seal head (721) periphery set for cutting the annular cutter (722) of seal paper；The seal paper unreels certainly
Roller (701) is drawn, and around being passed through after the first guide reel (703) between briquetting (700) and template (500), then passes around second
Guide reel (704) and on wind-up roll (702)；
The shedding mechanism includes a horizontally disposed movable plate (708), and array is provided with multiple true on movable plate (708) bottom surface
Suction disk (713), vacuum cup (713) are connected by pipeline with vacuum source, and pipeline is equipped with solenoid valve, each sucker and mould
The die cavity (501) of plate (500), which corresponds, to be set, and the movable plate (708) vertically sets with horizontal direction reciprocating motion
It puts；
A conveyer belt is equipped between the seal mechanism and shedding mechanism, the conveyer belt can be by template (500) from seal work
Position is delivered to unloading station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810101759.7A CN108041416A (en) | 2018-02-01 | 2018-02-01 | A kind of rice makes system of processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810101759.7A CN108041416A (en) | 2018-02-01 | 2018-02-01 | A kind of rice makes system of processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108041416A true CN108041416A (en) | 2018-05-18 |
Family
ID=62125572
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810101759.7A Withdrawn CN108041416A (en) | 2018-02-01 | 2018-02-01 | A kind of rice makes system of processing |
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| Country | Link |
|---|---|
| CN (1) | CN108041416A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108991123A (en) * | 2018-08-24 | 2018-12-14 | 刘媛媛 | A kind of baby milk powder production system of processing and its milk powder make processing method |
| CN111634703A (en) * | 2020-05-29 | 2020-09-08 | 郑金燕 | Rice cake quantitative blanking equipment |
-
2018
- 2018-02-01 CN CN201810101759.7A patent/CN108041416A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108991123A (en) * | 2018-08-24 | 2018-12-14 | 刘媛媛 | A kind of baby milk powder production system of processing and its milk powder make processing method |
| CN111634703A (en) * | 2020-05-29 | 2020-09-08 | 郑金燕 | Rice cake quantitative blanking equipment |
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Application publication date: 20180518 |