CN108036595A - Forged-aluminum piston drying unit - Google Patents
Forged-aluminum piston drying unit Download PDFInfo
- Publication number
- CN108036595A CN108036595A CN201810068407.6A CN201810068407A CN108036595A CN 108036595 A CN108036595 A CN 108036595A CN 201810068407 A CN201810068407 A CN 201810068407A CN 108036595 A CN108036595 A CN 108036595A
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- CN
- China
- Prior art keywords
- forged
- drying unit
- stoving rack
- babinet
- aluminum piston
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001035 drying Methods 0.000 title claims abstract description 65
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 33
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 235000004443 Ricinus communis Nutrition 0.000 claims description 13
- 238000010586 diagram Methods 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 240000000528 Ricinus communis Species 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/08—Parts thereof
- F26B25/12—Walls or sides; Doors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of forged-aluminum piston drying unit, including:Babinet, which is equipped with chamber door, and the babinet includes at least a drying unit;Leading screw, it is each in the middle part of the right and left of drying unit to be vertically equipped with one, and the bottom of leading screw is hanging;Pallet, has multigroup, and every group two, each pallet has the screw coordinated from leading screw free end and leading screw;Stoving rack, is rack structure, and for carrying forged-aluminum piston, which has supporting part, and stoving rack can be made to be pushed into babinet from box bottom;The stoving rack has by holding part, is one group of pallet institute holding by holding part after stoving rack is pushed into babinet;And heating element, it is arranged in babinet.The convenient batch of drying unit according to the present invention dries forged-aluminum piston.
Description
Technical field
The present invention relates to a kind of drying unit of forged-aluminum piston.
Background technology
Piston is an important part in automobile engine, its operating condition is not only high temperature and pressure and high stress
State, and its temperature, pressure and suffered stress are also change.Constantly produced between the piston ring and cylinder wall of piston
Friction, is influenced, lubricating condition is poor, and operating condition is extremely severe by operating temperature.
Piston is the vital part on engine, is worked for a long time under the conditions of alternation high temperature, high pressure and shock loading, its work
The performance and safety coefficient of whole engine are directly influenced as performance.Present most of pistons are produced using casting technique, nothing
By being gravitational casting, or compression casting can all have the defects of the defects of its is intrinsic, i.e. shrinkage porosite, shrinkage cavity, stomata, even if using squeezing
Die casting is made, and also unavoidable oxide is mingled with produces with spilehole.
Piston is squeezed using forging, crystal grain can be refined and be in streamline distribution, and material internal defect can also eliminate, and tissue is more
Densification, not only mechanical property increases, and heat conduction and anti-high pressure ability are also remarkably reinforced.During Piston Machining, into
, it is necessary to be dried up to piston after high pressure de-ionized water of having gone cleaning greasy dirt.Currently the majority drying operation is using artificial
Wind blowing gun is held to dry up manually, and since piston belongs to the accessory of mass production, it is relatively low that efficiency is dried up manually.
Chinese patent literature CN206797417U discloses a kind of trolley being sent into piston ring batch in drying baker, its
It is proposed the scheme of the mass drying piston ring in drying baker, belong to similar technical field with forged-aluminum piston, only piston
Ring belongs to ring, can be sleeved on shaking on zero bar for trolley, and piston ring individual is smaller, and weight is little, facilitates batches of
It is sent into drying baker.
Similarly, Chinese patent literature CN203568980U discloses a kind of drying unit of ceramic cylinder rod, falls within
Analogous technical fields, the direction guided by it are also to realize the drying of the part of batch using drying refrigerator structure.Need now
The main problem to be solved is, is both key zero on engine in batches the problem of feeding drying baker part under batch drying condition
The drying of part, but its individual is different, shape is also different, and the condition that batch is sent into also will necessarily be variant, especially piston although
It is aluminum component, weight is little, but during batch feeding, its overall weight still can be bigger.In addition, how to be sent into batches is to need to solve
Certainly the problem of.
The content of the invention
It is an object of the invention to provide the forged-aluminum piston drying unit that a kind of convenient batch dries forged-aluminum piston.
According to the embodiment of the present invention, there is provided a kind of forged-aluminum piston drying unit, including:
Babinet, which is equipped with chamber door, and the babinet includes at least a drying unit;
Leading screw, it is each in the middle part of the right and left of drying unit to be vertically equipped with one, and the bottom of leading screw is hanging;
Pallet, has multigroup, and every group two, each pallet has the screw coordinated from leading screw free end and leading screw;
Stoving rack, is rack structure, and for carrying forged-aluminum piston, which has supporting part, and can make stoving rack
Babinet is pushed into from box bottom;The stoving rack has by holding part, is one group by holding part after stoving rack is pushed into babinet
The holding of pallet institute;And
Heating element, is arranged in babinet.
Above-mentioned forged-aluminum piston drying unit, alternatively, stoving rack are provided with a pair of U-type groove that middle part is extended to from rear end, use
A pair of of leading screw is pointed in the transverse direction in stoving rack.
Alternatively, the positioning cup of forged-aluminum piston positioning is useful in stoving rack uplink column array.
Alternatively, position cup at least bottom and be provided with air hole.
Alternatively, the supporting part is castor, respectively has one group in the both sides of stoving rack, one group of castor respectively has including front and rear
One castor.
Alternatively, the track moved towards before and after two, the guiding for corresponding side castor are equipped with box bottom.
Alternatively, a stent is additionally provided with babinet, which has multilayer, the number of plies fewer than the quantity of stoving rack one;
Every layer of stent at least has each crossbeam being located at before and after babinet, and connecting portion is equipped with crossbeam;
Correspondingly, connection portion is equipped with stoving rack, after stoving rack is lifted in place by leading screw, to connect and connect by connector
Socket part and connection portion.
Alternatively, the connection portion is pin hole;
The connecting portion is the cotter way less than semicircle for being opened in beam surface upper.
Alternatively, chamber door is equipped with form.
Alternatively, babinet is additionally provided with supporting leg.
According to the embodiment of the present invention, and using drying box structure, it coordinates pallet by leading screw, and pallet holding stoving rack
Mode carry out feeding.In use, coordinating one group of pallet on a pair of of leading screw, then the stoving rack for filling with piston is pushed into
Drying baker is simultaneously supported on pallet, and driving leading screw drives stoving rack to rise certain altitude so as to pass through pallet;Again by one group of pallet
Coordinate on leading screw, the stoving rack for then filling with piston by one again is pushed into drying baker, then drives leading screw, and two stoving racks are raised
Certain altitude, and so on, multiple stoving racks are pushed into babinet successively.Since stoving rack is sequentially pushed into drying baker, overall behaviour
Make comparisons laborsaving, and multiple stoving racks are by the way of sequentially feeding, and piston can be sequenced on stoving rack after feeding again,
Facilitate the loading and unloading of workpiece on the whole.
Brief description of the drawings
Fig. 1 is forged-aluminum piston drying unit structure diagram in one embodiment of the invention(One door is closed a door and is opened
State).
Fig. 2 is a kind of forged-aluminum piston drying unit outline structure schematic diagram.
Fig. 3 is a kind of box structure diagram.
Fig. 4 is a kind of drying holder structure schematic diagram.
Fig. 5 is a kind of supporting structure schematic diagram.
In figure:1. side hinge, 2., 3. upper cover plates, 4. forms, 5. middle standing pillars, 6. leading screws, 7. stents, 8. heating units
Part, 9. side panels, 10. stoving racks, 11. bottom plates, 12. pallets, 13. supporting legs, 14. fan bases, 15. tracks, 16. hinged-supports, 17.
Plate body, 18.U type grooves, 19. positioning cups, 20. castors, 21. pin holes, 22. columns, 23. stulls, 24. cotter ways, 25. vertical supports.
Embodiment
It is a kind of structure diagram of forged-aluminum piston drying unit with reference to Figure of description 1, its direction knows the side of figure person
For front side, it is to be understood that for facilities such as machinery equipments, its common operable side or main operation side are front side, that
The side opposite with front side is rear side, and the both sides perpendicular with front and rear side are left and right sides in the horizontal direction.It is in addition, right
In vertical structure, it is upper and lower also with what is determined.
On integral layout, the structure shown in Fig. 1 ~ 3 is body structure, and global design may be referred to traditional drying baker,
Therefore, hereinafter repeated no more for basic structures such as its heating elements 8, and lay stress on the description to loading and unloading structure
On, that is, realize stoving rack 10 sequentially in the structure of feeding.
As it can be seen that babinet has bottom plate 11, upper cover plate 3, side panel 9 and door 2, it is necessary to illustrate, for drying in Fig. 1
Case, it is generally being equipped with heat insulation structural such as side panel 9, being typically designed for drying baker is being referred to this, to this on each panel
Repeat no more.
For the rear panel of babinet, the structure as door 2 can also be used, it uses side hinge 1 to be hinged on main box
On structure, to facilitate operation, such as assembling of the stoving rack 10 by positioning and locking pin on rear side of babinet.
In Fig. 1, babinet is furnished with two drying units, and centre is equipped with middle standing pillar 5, and it is simple two that this kind of structure, which is not,
The superposition of a drying unit, but make babinet that there is certain width, improve overall stability.
It should be noted that since the size of stoving rack 10 needs the operation that meets worker, it is overall unsuitable wide, because
This, is for drying unit, if only one, limited by 10 width of stoving rack, its overall width is also relatively small, so as to be
Stability consideration, the whole height of babinet should not be too large.When drying unit is more, in the condition of 10 restricted width of stoving rack
Under, remain able to make babinet that there is larger width, so that babinet has preferable stability on the whole.
In Fig. 1, babinet is also equipped with supporting leg 13, and the presence of supporting leg 13 is mainly to improve the mobility of babinet, facilitates example
Such as the operation of fork truck.Meanwhile the main body of babinet can be raised certain altitude by the presence of supporting leg 13, facilitate the dimension of the bottom of box
Shield.
As it can be seen that being furnished with a pair of of leading screw 6 for each drying unit, leading screw 6 is in the left and right of drying unit in Fig. 1 and Fig. 3
Both sides are respectively provided with one, and are to be vertically arranged.Since the work of drying baker is generally all below 500 degrees Celsius, but due to
In the present invention, the object of drying is fusing point(Fine aluminium fusing point is 660 degrees Celsius)Than relatively low aluminum component, its drying temperature is usually 60
~ 80 degrees Celsius, the work influence of leading screw 6 can be ignored substantially.
It is related to drying temperature, in structure as shown in Figure 3, fan base 14 is equipped with figure on bottom plate 11, for pacifying
Fan is filled, to produce the forced circulation of hot wind.The operating temperature of fan is also unsuitable excessive, and in foregoing drying temperature condition
Under, fan remains able to reliability service.
The drive part of leading screw 6 is arranged on the top of babinet, i.e., on upper cover plate 3, leading screw 6 is driven using motor reducer
Dynamic, motor and speed reducer may be located on outside babinet, and power is incorporated into babinet by bearing saddle bore.Leading screw 6 be in
The state of lower overhanging, lower end is hanging, will not produce deflection deformation, it is only necessary to considers to carry out vertically to load using thrust bearing
Carrying.
The lower end of leading screw 6 is hanging, and so as to cover upper screw from its lower end, screw lead screw pair belongs to high-precision driver
Structure, is common transmission mechanism on numerically-controlled machine tool, therefore the revolution by being accurately controlled leading screw 6 controls carrying to stoving rack 10
Rise.
For screw, then it is configured on pallet 12, and is then each drying unit for pallet 12 equipped with multigroup, often
Group pallet 12 has two pallets 12, and pallet 12 is equipped with screw, is coordinated by screw and leading screw 6, so as to be driven by leading screw 6
And move up and down.
Pallet 12 covers upper fixing buckle number from the lower end of leading screw 6, then its holding is highly to determine, in definite holding height
Under degree, so that after stoving rack 10 is pushed into drying baker, it can be supported on just on pallet 12, energy in order to the design of stoving rack 10
Enough driven by leading screw 6.
One group of two pallet 12 is from the both sides holding stoving rack 10 of stoving rack 10, and pallet 12 is simple literally, it should
With certain holding area, so as to metastable holding stoving rack 10.
For stoving rack 10, it is a kind of rack structure, its plate face is used to carry forged-aluminum piston, can be whole by forged-aluminum piston
Neat is arranged in above, and stoving rack then can be pushed into drying baker.
It should be noted that rack structure whatever, it can all have certain height or thickness, its two
Side can set holding part, have certain distance between the lower surface of holding part and box bottom, this distance is used for accommodating tray
12, can be 12 holdings of pallet so that when stoving rack 10 is pushed into.
Each horizontal otic placode for that by holding part, can be 10 both sides of stoving rack, makes simple, and is provided
The face of being supported is also plane.
Even if stoving rack 10 is slab construction on the whole, in the structure for example shown in Fig. 4, its bottom surface is equipped with castor 20,
And there is certain bearing height, so as to also can adapt to the presence of pallet 12.
For each drying unit, its height determines the configuration quantity of stoving rack 10, also determines the group of pallet 12
Number, it is necessary to explanation, can be unworthy of tray 12 positioned at nethermost stoving rack 10, tray 12 can also be matched somebody with somebody, for positioned at
It is considered to need to provide certain gas free air space when nethermost stoving rack 10 matches somebody with somebody tray 12, be conducive to be located at
The drying of piston on the stoving rack 10.
As it was previously stated, leading screw 6 drives pallet 12 to move up and down, so as to drive by the upper of the stoving rack 10 of 12 holdings of pallet
Lower movement, it is clear that leading screw 6 needs to occupy certain space, is done if it is considered that leading screw 6 may produce movement with stoving rack 10
Relate to, stoving rack 10 can be narrowed, and pallet 12 needs to overhang to 10 place side of stoving rack, this kind of structure can be to avoid fortune
Dynamic interference, but the unilateral stress of pallet 12 that can make is excessive, load inhomogeneities is bigger than normal, concentrated wear aggravation.
In certain embodiments, in order to avoid movement interference, while the structure of 6 force environment of leading screw can be effectively improved,
As shown in figure 4, stoving rack 10 is provided with a pair of U-type groove 18 that middle part is extended to from rear end, so that, shift baking onto inwards in stoving rack 10
When in the middle part of dry case, the notch of U-type groove 18 can avoid the interference of stoving rack 10 and leading screw 6, on this condition, although leading screw 6
Stress is still uneven, but its stress condition can be effectively improved.
In structure shown in Fig. 4, positioning cup 19 is arranged with a manner of line-column matrix in stoving rack 10, positioning cup 19 is
Cylindrical structure, under, piston can be directly placed above, for the positioning of piston, avoid carrying stoving rack 10 at bucket bottom
When piston topple over and drop.It is understood that its gabarit of piston is cylindrical structure, once toppling over, it is very easy to drop, therefore,
By positioning cup 19 it is possible to prevente effectively from piston is toppled over.
Further, as shown in figure 4, as it can be seen that spreading all over air hole on positioning cup 19, in favor of hot wind entrance, realization in figure
It is more efficient dry.
In order to facilitate the push-in of stoving rack 10, as shown in figure 4, the back side of the plate body 17 in stoving rack 10, i.e. stoving rack 10
Lower face on four castors 20 are installed, each side have a pair in stoving rack 10, so that in stoving rack 10 to babinet
During interior push, friction can be reduced.
In addition, stoving rack 10, can be supported certain altitude, be conducive to the arrangement of pallet 12 by the presence of castor 20.
Further, as previously described, because the presence of leading screw 6, in order to avoid stoving rack 10 is done when being pushed into babinet
Relate to, U-type groove 18 is provided with stoving rack 10, U-type groove 18 is unsuitable wide, otherwise can influence stoving rack 10 and determine on pallet 12
Position, therefore, it is necessary to ensure the proper alignment of U-type groove 18 and leading screw 6 under conditions of 18 relative narrower of U-type groove, therefore, in Fig. 3
In shown structure, track 15 is equipped with bottom plate 11, to be oriented to castor 20, so that beneficial to stoving rack 10 in push-in case
Positioning during body.
In Fig. 1, a stent 7 is additionally provided with babinet, stent 7 is mainly used in the presence of improving multiple stoving racks 10,
Mitigate the load of leading screw 6, stage of mitigation is drying stage, rather than the loading and unloading stage, and stent 7 can be in drying stage
Most of load transfer comes, so as to reduce the damage to leading screw 6.
In view of this, the stent 7 has multilayer, the number of plies fewer than the quantity of stoving rack 10 one, positioned at nethermost drying
Frame 10 can be supported directly by bottom plate 11.
And then 7 every layer of stent at least has each crossbeam being located at before and after babinet, stull 23 as shown in Figure 5, in horizontal stroke
Beam is equipped with connecting portion.
Correspondingly, connection portion is equipped with stoving rack 10, after stoving rack 10 is lifted in place by leading screw 6, to pass through company
Fitting connects connecting portion and connection portion, and load is largely transferred on stoving rack 10.
In Fig. 4 as it can be seen that stoving rack 10 is equipped with the pin hole 21 as the connection portion.It is and then corresponding on stent 7
Equipped with cotter way 24, using cotter way 24, rather than pin hole, primary concern is that although the transmission accuracy of leading screw 6 is very high, if but thinking
Accomplish that the reliable contraposition between a pair of of pin hole is not easy in the up-down direction, can be with for this reason, substitute a pin hole using cotter way 24
Effectively solve the problems, such as it is such, in contrast, by support of the pin on cotter way 24 remain able to meet support require.
Further, cotter way 24 should be less than the cotter way of semicircle cotter way, be worn with facilitating.
In addition, as shown in Figure 1, chamber door, i.e. door 2 are equipped with form 4, to facilitate worker to observe drying situation.
Claims (10)
- A kind of 1. forged-aluminum piston drying unit, it is characterised in that including:Babinet, which is equipped with chamber door, and the babinet includes at least a drying unit;Leading screw, it is each in the middle part of the right and left of drying unit to be vertically equipped with one, and the bottom of leading screw is hanging;Pallet, has multigroup, and every group two, each pallet has the screw coordinated from leading screw free end and leading screw;Stoving rack, is rack structure, and for carrying forged-aluminum piston, which has supporting part, and can make stoving rack Babinet is pushed into from box bottom;The stoving rack has by holding part, is one group by holding part after stoving rack is pushed into babinet The holding of pallet institute;AndHeating element, is arranged in babinet.
- 2. forged-aluminum piston drying unit according to claim 1, it is characterised in that stoving rack is provided with a pair of from rear end extension To the U-type groove at middle part, for being pointed to a pair of of leading screw in the transverse direction of stoving rack.
- 3. forged-aluminum piston drying unit according to claim 1 or 2, it is characterised in that shown in stoving rack uplink array Positioning cup for forged-aluminum piston positioning.
- 4. forged-aluminum piston drying unit according to claim 3, it is characterised in that positioning cup at least bottom is provided with ventilative Hole.
- 5. forged-aluminum piston drying unit according to claim 1 or 2, it is characterised in that the supporting part is castor, is being dried The both sides quarreled respectively have one group, and one group of castor respectively has a castor including front and rear.
- 6. forged-aluminum piston drying unit according to claim 5, it is characterised in that be equipped with box bottom before and after two The track of trend, the guiding for corresponding side castor.
- 7. forged-aluminum piston drying unit according to claim 1 or 2 a, it is characterised in that branch is additionally provided with babinet Frame, the stent have multilayer, the number of plies fewer than the quantity of stoving rack one;Every layer of stent at least has each crossbeam being located at before and after babinet, and connecting portion is equipped with crossbeam;Correspondingly, connection portion is equipped with stoving rack, after stoving rack is lifted in place by leading screw, to connect and connect by connector Socket part and connection portion.
- 8. forged-aluminum piston drying unit according to claim 7, it is characterised in that the connection portion is pin hole;The connecting portion is the cotter way less than semicircle for being opened in beam surface upper.
- 9. forged-aluminum piston drying unit according to claim 1, it is characterised in that chamber door is equipped with form.
- 10. forged-aluminum piston drying unit according to claim 1, it is characterised in that babinet is additionally provided with supporting leg.
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CN201810068407.6A CN108036595A (en) | 2018-01-24 | 2018-01-24 | Forged-aluminum piston drying unit |
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