CN108033747A - A kind of antirust tension cement grout and spraying method - Google Patents

A kind of antirust tension cement grout and spraying method Download PDF

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Publication number
CN108033747A
CN108033747A CN201711169805.9A CN201711169805A CN108033747A CN 108033747 A CN108033747 A CN 108033747A CN 201711169805 A CN201711169805 A CN 201711169805A CN 108033747 A CN108033747 A CN 108033747A
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cement
antirust
block piece
jet port
cement mortar
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CN108033747B (en
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王振伟
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Linyi Mining Group Heze Coal Power Co Ltd
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Linyi Mining Group Heze Coal Power Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting
    • E21D20/021Grouting with inorganic components, e.g. cement
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Architecture (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

It is used to prevent tunnel weathering and metal mesh, the antirust tension cement grout and spraying method of anchor pole antirust when coal mine roadway tunnels the invention discloses a kind of, it includes according to percentage by weight:0.3%~0.5% defoamer, 0.3%~0.5% ten thousand water-retaining agent of hydroxypropyl methyl cellulose HPMC20, the high intensity model gypsum powder of redispersible latex powder 12%~15% of 4.2%~5% PVAC polyvinylalcohol 1788,3.5%~4.0%, 45%~47% level-one flyash, 0.7%~0.9% antirust agent, surplus is cement;Above-mentioned substance total content is 100%;And the ratio of mud is when cement grout is made:0.6~0.68.It is low by solving tunnel shotcrete construction efficiency in the case where not changing existing colliery construction technology, method and big process condition, the problem of waste of material is serious, to realize moulding anti-corrosion spray, improve antirust tension effect.

Description

A kind of antirust tension cement grout and spraying method
Technical field
The present invention relates to cement grout, more particularly to tunnel weathering and metal are prevented during a kind of driving for coal mine roadway The antirust tension cement grout and spraying method of net, anchor pole antirust.
Background technology
Since digging continues anxiety, tunnel spouting velocity can not meet the requirement of speedy drivage, and traditional shotcreting process is complicated, Spouting velocity is slow, and especially Gunning material demand is big, causes enormous pressure to underground assistant conveyance link, seriously restricts mine Efficiently production.
Majority produces the mine for the anxiety that continues, if exploiting field or the whole shotcrete constructions of preparatory working, certainly will reduce digging footage, Shaft production will be seriously affected to continue, while material and human cost will be considerably increased.And tunnel of not whitewashing is with service year Limit increase, there is surface weathering, anchor pole and the serious phenomenon of metal mesh corrosion, has seriously affected the stabilization in tunnel in tunnel.
And traditional shotcrete construction method is watering, spice whitewashing (just spray), watering maintenance, multiple spray, whitewashing materials be cement, Middle sand, accelerator, shotcrete thickness are not less than 100mm, and rebound degree is generally higher than 30%, and speed of application is slow, need 5~6 people to grasp at the same time Work can construct, and pulp layer easily cracks after being pressurized for a long time, not easy care.
And during whitewashing in underground, since the cement mortar stirred evenly to be transported to the pipeline of spraying equipment too Long, part of cement slurry can solidify blocking during conveying, easily block spraying equipment, or even cause the damage of spraying equipment Wound.
Therefore, the prior art is up for further improvement and development.
The content of the invention
In view of above-mentioned the deficiencies in the prior art, it is an object of the invention to provide a kind of antirust tension cement grout and spraying Method, to improve antirust tension effect, and improves uniformity when spray cement is starched at the same time.
In order to solve the above technical problems, the present invention program includes:
It is a kind of to be used to prevent tunnel weathering and metal mesh, the antirust tension cement mortar of anchor pole antirust during coal mine roadway driving Liquid, it includes according to percentage by weight:
Above-mentioned substance total content is 100%;
The ratio of mud is when cement grout is made:0.6~0.68.
The antirust tension cement grout, wherein, above-mentioned cement is 525 cement.
The antirust tension cement grout, wherein, above-mentioned defoamer is the fatty acid ester compounded thing of higher alcohols, polyoxyethylene One kind in polyoxypropylene pentaerythrite ether or polyoxyethylene polyoxy propyl alcohol amidogen ether.
The spraying method of the antirust tension cement grout, it comprises the following steps:
Above-mentioned substance is proportionally made to antirust tension cement grout, then antirust tension cement grout is imported into cement mortar In pressure pan, cement mortar is set to enter the feeding mechanism of cement mortar pressure pan by corresponding pipeline, cement mortar is made in the first jet port Quickly impacted, continued after the first taper block piece is broken up under the effect of the second jet port quickly to the to the first taper block piece with lower Two taper block pieces impact, and continue quickly to rush to triconic block piece under the effect of the 3rd jet port after the second taper block piece is broken up Hit, pass through three Secondary Shocks to cement mortar, the lump in thorough crushing cement slurry simultaneously falls after triconic block piece in nature State enters cement mortar pressure pan;
Synchronous is pressurizeed by the first jet port, the second jet port and the 3rd jet port into cement mortar pressure pan, cement Starch end of transmission rear enclosed feeding mouth;If cement mortar high pressure pressure inside the tank is less than preset value, cement is made by ftercompction air intake vent Starch high pressure pressure inside the tank and reach preset value;Spray gun is then turned on to spray the cement mortar in cement mortar pressure pan;
Antirust tension cement grout is uniformly sprayed to tunnel and metal mesh, anchor pole panel surface, cladding thickness 1mm.
The spraying method, wherein, above-mentioned cement mortar pressure pan includes tank body, and the top of tank body is provided with feeding mouth, A feeding mechanism is provided with feeding mouth, pan feeding mouth mechanism includes the feeding cylinder with air-inlet cavity, and feeding cylinder is arranged vertically, feeds The first taper block piece, the second taper block piece and triconic block piece have been sequentially arranged from top to bottom in cylinder, the first taper block piece, the The area coverage of two taper block pieces and triconic block piece is sequentially reduced, and feeding cylinder is set with the first taper block piece upper end corresponding position It is equipped with the first jet port, feeding cylinder is being provided with the second jet port with the second taper block piece upper end corresponding position, and feeding cylinder is with Triconic block piece upper end corresponding position is provided with the 3rd jet port, and the first jet port, the second jet port, the 3rd jet port are and inlet air Chamber is connected, and jet port is engaged with corresponding taper block piece and breaks up cement grout.
The spraying method, wherein, the jet-stream wind of above-mentioned first jet port, the second jet port and the 3rd jet port with The angle of vertical curve is 30 ° -40 °.
The spraying method, wherein, above-mentioned tank body side is provided with ftercompction air intake vent, and ftercompction air intake vent side is provided with Feather valve, the unloading pressure of feather valve is 0.8MPa.
The spraying method, wherein, the side of above-mentioned tank body is provided with grout outlet, and grout outlet is connected with spray gun.
Tunnel weathering and metal mesh, the antirust of anchor pole antirust are prevented during a kind of driving for coal mine roadway provided by the invention Tension cement grout and spraying method, in the case where not changing existing colliery construction technology, method and big process condition, pass through solution The problem of tunnel shotcrete construction efficiency is low, and waste of material is serious, to realize moulding anti-corrosion spray;The spraying of antirust tension cement mortar Construction method is spice, spraying, and technique is simple, it is not necessary to which multiple spray and watering maintenance, coating thickness 1mm, rebound degree are not more than 10%, normally only need 2~3 people to complete to operate, construction efficiency is high;Materials are few during live practice of construction, can delay significantly Mining conveying pressure being solved, spraying equipment is simply light, it is only necessary to 2 people can operate, and construction is simple quantities is small, and construction efficiency is high, It is 10 times of tradition whitewashing work efficiency;Working procedure is simple, it is not necessary to multiple spray and maintenance are carried out, efflorescence prevention and anti-corrosion effect are obvious, The hidden danger in bad repair of the tunnel caused by corrosion can effectively be reduced;Spraying application rebound degree is low, and stock utilization is high, raw material sources Extensively, it is of low cost, it is low to operation technical requirements, it is adapted to large-scale promotion application.Its specific mechanism is as follows:
Cement is attached to coal rock layer and metal mesh, anchor pole panel surface after curing as major ingredient, plays and tunnel coal rock layer is prevented Weathering and consolidation;Defoamer eliminates bubble in cement grout, increases slurries compactness, plays the work for completely cutting off air after curing With water-retaining agent lockable moisture, pulp layer caused by preventing the quick dehydration of cement cracks, and polyvinyl alcohol increases the pumpable of cement grout Property, mixture intensity is improved, latex powder adhesion strength is good, can increase the elasticity and alkali resistance of cement mortar, prevents pulp layer from crushing out Split, land plaster increases cement and expanded rate and viscosity, and flyash can save cement consumption, improve cement mortar impermeability.
The elongation strain ability and bent toughness of cement grout can be significantly improved mixing a small amount of redispersable latex powder, Strain property, which is drawn high, during volume 4.5%, after grout cures reaches highest;Due to redisperable polymer powder and cement grout Mixing can generate stable dispersion system, and polymer beads self-dispersing can't be with cement adhesive aggregation, therefore adds hydrophilic poly- Vinyl alcohol can fully be combined redispersible latex powder polymer beads with cement granules as protection carrier, polyvinyl alcohol, Volume is optimal effect when being 3.8%, can further play the performance of extension redispersible latex powder, while is used as thixotroping Agent improves the sag resistance energy of slurries, adds not only alternative cement reduction cement consumption, but also due to flyash after flyash The advantages of fineness is small, hole is small, can be filled between polymer macromolecule structure, increase the density of cement grout, play anti- Water completely cuts off the effect of air;Incorporation land plaster is to slow down cement mortar setting time, makes slurries uniform fold, increases convenient construction Property;Water-retaining agent increases the water holding capacity of slurries, gives full play to cement aquation, improves between slurry consistency and polymer molecule Cross-linked structure intensity;One layer of densification is being formed between induration and metal material after curing in antirust agent incorporation cement grout Film, plays the rust-proof effect of waterproof isolation air.
Brief description of the drawings
Fig. 1 is the structure diagram of cement mortar pressure pan in the present invention;
Fig. 2 is the structure diagram of feeding mechanism in the present invention.
Embodiment
The present invention provides a kind of antirust tension cement grout and spraying method, to make the purpose of the present invention, technical solution And effect is clearer, clear and definite, the present invention is described in more detail below.It should be appreciated that specific implementation described herein Example is not intended to limit the present invention only to explain the present invention.
It is used to prevent tunnel weathering and metal mesh, the antirust of anchor pole antirust when coal mine roadway tunnels the present invention provides a kind of Tension cement grout, it includes according to percentage by weight:
0.3%~0.5% defoamer, 0.3%~0.5% ten thousand water-retaining agent of hydroxypropyl methyl cellulose HPMC20, The high intensity of the redispersible latex powder 12%~15% of 4.2%~5% PVAC polyvinylalcohol 1788,3.5%~4.0% Model gypsum powder, 45%~47% level-one flyash, 0.7%~0.9% antirust agent, surplus is cement;Above-mentioned substance is total Content is 100%;And the ratio of mud is when cement grout is made:0.6~0.68.
And above-mentioned cement is 525 cement;Above-mentioned defoamer is the fatty acid ester compounded thing of higher alcohols, polyoxyethylene polyoxy third One kind in alkene pentaerythrite ether or polyoxyethylene polyoxy propyl alcohol amidogen ether.
The present invention provides a kind of spraying method using above-mentioned antirust tension cement grout, it comprises the following steps:Will Antirust tension cement grout is proportionally made in above-mentioned substance, then antirust tension cement grout is imported in cement mortar pressure pan, Cement mortar is set to enter the feeding mechanism 3 of cement mortar pressure pan by corresponding pipeline, cement mortar is quick under the effect of the first jet port 9 Impact, continue after the first taper block piece 6 is broken up under the effect of the second jet port 10 quickly to the second cone to the first taper block piece 6 Shape block piece 7 impacts, and continues after the second taper block piece 7 is broken up under the effect of the 3rd jet port 11 quickly to triconic block piece 8 Impact, pass through cement mortar three Secondary Shocks, the lump in thorough crushing cement slurry and after triconic block piece 8 in nature under Fall state and enter cement mortar pressure pan;
Synchronous is pressurizeed by the first jet port 9, the second jet port 10 with the 3rd jet port 11 into cement mortar pressure pan, Cement mortar end of transmission rear enclosed feeding mouth 2;If cement mortar high pressure pressure inside the tank is less than preset value, pass through ftercompction air intake vent 12 Cement mortar high pressure pressure inside the tank is set to reach preset value;Spray gun 15 is then turned on to spray the cement mortar in cement mortar pressure pan;
Antirust tension cement grout is uniformly sprayed to tunnel and metal mesh, anchor pole panel surface, cladding thickness 1mm.
The spraying method, wherein, above-mentioned cement mortar pressure pan includes tank body 1, and the top of tank body 1 is provided with feeding mouth 2, a feeding mechanism 3 is provided with feeding mouth 2, pan feeding mouth mechanism 3 includes the feeding cylinder 5 with air-inlet cavity 4, and feeding cylinder 5 is vertical Arrange, the first taper block piece 6, the second taper block piece 7 and triconic block piece 8 have been sequentially arranged from top to bottom in feeding cylinder 5, the One taper block piece 6, the area coverage of the second taper block piece 7 and triconic block piece 8 are sequentially reduced, and can make the water collided successively Mud can be finally fallen into cement mortar pressure pan in nature.
And feeding cylinder 5 is being provided with the first jet port 9 with 6 upper end corresponding position of the first taper block piece, feeding cylinder 5 is with Two taper block pieces, 7 upper end corresponding position is provided with the second jet port 10, and feeding cylinder 5 is set with 8 upper end corresponding position of triconic block piece The 3rd jet port 11 is equipped with, the first jet port 9, the second jet port 10, the 3rd jet port 11 are connected with air-inlet cavity 4, injection Mouth is engaged with corresponding taper block piece breaks up cement grout;Air-inlet cavity 4 is connected with extraneous high-pressure air source, is provided for jet port dynamic Power source, generally between 0.6MPa-0.8MPa, jet port is engaged and breaks up the pressure of extraneous high-pressure air source with corresponding taper block piece Cement grout.
Further, the jet-stream wind of above-mentioned first jet port 9, the second jet port 10 and the 3rd jet port 11 with it is vertical The angle of line is 30 ° -40 °, can make cement mortar impact more smooth during whereabouts to corresponding taper block piece.On and State 1 side of tank body and be provided with ftercompction air intake vent 12,12 side of ftercompction air intake vent is provided with feather valve 13, the unloading pressure of feather valve 13 Power is 0.8MPa, when cement mortar importing finishes and the pressure in cement mortar pressure pan does not reach 0.4MPa-0.6MPa, Ke Yitong Cross ftercompction air intake vent 12 and supplement pressure, and when the pressure in cement mortar pressure pan be higher than 0.8MPa, then the beginning of feather valve 13 release. The side of above-mentioned tank body 1 is provided with grout outlet 14, and grout outlet 14 is connected with spray gun 15, and most cement mortar sprays at last, can also The bottom of tank body is provided with discharge port 16, tank body 1 can be enable to reuse.
In order to which the present invention is further described, it is exemplified below more detailed embodiment and illustrates.
Embodiment 1
A kind of antirust tension cement grout its include according to percentage by weight:0.3% defoamer;0.3% hydroxypropyl Ten thousand water-retaining agent of methylcellulose HPMC20;4.7% PVAC polyvinylalcohol 1788;3.8% redispersible latex powder YJ606; 15% high intensity model gypsum powder;45% level-one flyash;0.8% antirust agent;Surplus is cement, water when slurries make Gray scale is 0.6, is applied to coal road by above-mentioned spraying method or has the stone head of water drenching.By effectively reducing the ratio of mud and guarantor Aqua, can increase the consolidation strength and adhesive force of slurries, reduce the pulp layer caused by roadway deformation or water drenching and crush, crack now As.
Embodiment 2
A kind of antirust tension cement grout its include according to percentage by weight:0.4% defoamer;0.4% hydroxypropyl Ten thousand water-retaining agent of methylcellulose HPMC20;4.5% PVAC polyvinylalcohol 1788;3.5% redispersible latex powder YJ606; 15% high intensity model gypsum powder;45% level-one flyash, 0.8% antirust agent;Surplus is cement, water when slurries make Gray scale is 0.68.It is applied to stable stone head by above-mentioned spraying method, by increasing the circulation of slurries, uniform fold Tunnel surface, effectively extends the anti-corrosion time.
Certainly, described above is only presently preferred embodiments of the present invention, should the present invention is not limited to enumerate above-described embodiment When explanation, any those skilled in the art are all equivalent substitutes for being made, bright under the teaching of this specification Aobvious variant, all falls within the essential scope of this specification, ought to be protected be subject to the present invention.

Claims (8)

1. a kind of be used to prevent tunnel weathering and metal mesh, the antirust tension cement grout of anchor pole antirust during coal mine roadway driving, It includes according to percentage by weight:
Above-mentioned substance total content is 100%;
The ratio of mud is when cement grout is made:0.6~0.68.
2. antirust tension cement grout according to claim 1, it is characterised in that above-mentioned cement is 525 cement.
3. antirust tension cement grout according to claim 1, it is characterised in that above-mentioned defoamer is high-carbon polyol fatty acid One kind in ester complexes, polyoxyethylene polyoxypropylene pentaerythrite ether or polyoxyethylene polyoxy propyl alcohol amidogen ether.
4. a kind of spraying method of antirust tension cement grout as claimed in claim 1, it comprises the following steps:
Above-mentioned substance is proportionally made to antirust tension cement grout, then antirust tension cement grout is imported into cement mortar high pressure In tank, cement mortar is set to enter the feeding mechanism of cement mortar pressure pan by corresponding pipeline, cement mortar is under the effect of the first jet port Quickly impact, continue after the first taper block piece is broken up under the effect of the second jet port quickly to the second cone to the first taper block piece Shape block piece impacts, and continues quickly to impact to triconic block piece under the effect of the 3rd jet port after the second taper block piece is broken up, Pass through three Secondary Shocks to cement mortar, the lump in thorough crushing cement slurry and be in nature falling state after triconic block piece Into cement mortar pressure pan;
Synchronous is pressurizeed by the first jet port, the second jet port and the 3rd jet port into cement mortar pressure pan, and cement mortar passes It is totally lost complete rear enclosed feeding mouth;If cement mortar high pressure pressure inside the tank is less than preset value, cement mortar height is made by ftercompction air intake vent Pressure inside the tank is pressed to reach preset value;Spray gun is then turned on to spray the cement mortar in cement mortar pressure pan;
Antirust tension cement grout is uniformly sprayed to tunnel and metal mesh, anchor pole panel surface, cladding thickness 1mm.
5. spraying method according to claim 4, it is characterised in that above-mentioned cement mortar pressure pan includes tank body, tank body Top is provided with feeding mouth, and a feeding mechanism is provided with feeding mouth, and pan feeding mouth mechanism includes the feeding cylinder with air-inlet cavity, into Barrel is arranged vertically, has been sequentially arranged the first taper block piece, the second taper block piece and triconic in feeding cylinder from top to bottom and has been kept off Part, the first taper block piece, the area coverage of the second taper block piece and triconic block piece are sequentially reduced, and feeding cylinder is bored with first Shape block piece upper end corresponding position is provided with the first jet port, and feeding cylinder is being provided with the second spray with the second taper block piece upper end corresponding position Loophole, feeding cylinder are being provided with the 3rd jet port with triconic block piece upper end corresponding position, the first jet port, the second jet port, 3rd jet port is connected with air-inlet cavity, and jet port is engaged with corresponding taper block piece and breaks up cement grout.
6. spraying method according to claim 5, it is characterised in that above-mentioned first jet port, the second jet port and the 3rd The jet-stream wind of jet port and the angle of vertical curve are 30 ° -40 °.
7. spraying method according to claim 5, it is characterised in that above-mentioned tank body side is provided with ftercompction air intake vent, mends Press-in air port side is provided with feather valve, and the unloading pressure of feather valve is 0.8MPa.
8. spraying method according to claim 5, it is characterised in that the side of above-mentioned tank body is provided with grout outlet, pulp Pipe is connected with spray gun.
CN201711169805.9A 2017-11-22 2017-11-22 Antirust tensile cement slurry and spraying method Active CN108033747B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08245255A (en) * 1995-03-08 1996-09-24 Hazama Gumi Ltd Low powder spraying concrete composition
CN102924030A (en) * 2012-01-16 2013-02-13 四川达竹煤电(集团)有限责任公司 Novel underground spray coating material and preparation method thereof
CN103693922A (en) * 2013-09-16 2014-04-02 山东科技大学 Mining spraying material formula and application method
CN106927773A (en) * 2017-04-10 2017-07-07 龙岩学院 Mining spraying wind leaking stoppage material and preparation facilities

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08245255A (en) * 1995-03-08 1996-09-24 Hazama Gumi Ltd Low powder spraying concrete composition
CN102924030A (en) * 2012-01-16 2013-02-13 四川达竹煤电(集团)有限责任公司 Novel underground spray coating material and preparation method thereof
CN103693922A (en) * 2013-09-16 2014-04-02 山东科技大学 Mining spraying material formula and application method
CN106927773A (en) * 2017-04-10 2017-07-07 龙岩学院 Mining spraying wind leaking stoppage material and preparation facilities

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