CN108032664A - One seed hair fiber decorative craft and its automatic profiling heat-cutting machine and its forming method - Google Patents
One seed hair fiber decorative craft and its automatic profiling heat-cutting machine and its forming method Download PDFInfo
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- CN108032664A CN108032664A CN201711370133.8A CN201711370133A CN108032664A CN 108032664 A CN108032664 A CN 108032664A CN 201711370133 A CN201711370133 A CN 201711370133A CN 108032664 A CN108032664 A CN 108032664A
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- filling layer
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- 238000005520 cutting process Methods 0.000 title claims abstract description 99
- 238000000034 method Methods 0.000 title claims abstract description 52
- 239000000835 fiber Substances 0.000 title claims abstract description 44
- 210000004209 hair Anatomy 0.000 title claims abstract description 19
- 210000002268 wool Anatomy 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000002984 plastic foam Substances 0.000 claims abstract description 19
- 239000003292 glue Substances 0.000 claims abstract description 18
- 230000008569 process Effects 0.000 claims abstract description 17
- 238000005034 decoration Methods 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 238000006073 displacement reaction Methods 0.000 claims description 35
- 238000005516 engineering process Methods 0.000 claims description 15
- 238000012545 processing Methods 0.000 claims description 14
- 239000004745 nonwoven fabric Substances 0.000 claims description 10
- 238000004080 punching Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 239000000700 radioactive tracer Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 34
- 238000007689 inspection Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 16
- 238000001467 acupuncture Methods 0.000 description 13
- 239000000758 substrate Substances 0.000 description 13
- 239000002994 raw material Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 6
- 239000006260 foam Substances 0.000 description 5
- 238000005187 foaming Methods 0.000 description 5
- 230000006870 function Effects 0.000 description 4
- 230000009545 invasion Effects 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 238000012356 Product development Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
- B26F3/06—Severing by using heat
- B26F3/08—Severing by using heat with heated members
- B26F3/12—Severing by using heat with heated members with heated wires
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a seed hair fiber decorative craft and its automatic profiling heat-cutting machine and its forming method,The product structure composition of the present invention includes basal plate,Surface filling layer and wool fibre decorative finishes layer,The basal plate provides structural strength support,Surface filling layer is plastic foam material automatic profiling heat-cutting machine automated production,It supplies product-forming with lateral cross section in the feature of flat arch shape,Decorative finishes layer covering surface filled layer provides decorative,Trilaminate material is bonded with glue,Wool fibre decorative craft of the present invention is in the structure using the present invention,After equipment and technique,On the premise of product decoration feature is protected,Reduce product thickness,Save material utilization amount,Optimized production process,Improve production automation degree,Eliminating manual metallic pricker technique avoids broken needle in product from remaining,Significantly reduce cost of the present invention,Yield significantly improves,Quality is obviously improved and easily-controllable,Omit inspection pin process,Product Safety significantly improves.
Description
Technical field
The present invention relates to a seed hair fiber craftwork, more particularly to a kind of wool fibre craftwork for being used to decorate, and its use
In producing the profiling heat-cutting machine of surface filling thing crucial in the wool fibre craftwork and its shaping side of wool fibre craftwork
Method.
Background technology
At present, traditional wool fibre craftwork be dissipated using expanded plastic material as base substrate, using hair fibre as clad can raw material, with
Manual plucking clad can and manual needle point method sizing are made by hand for the pure of main production technology, there is three kinds of works that can make base substrate at present
Skill, expanded plastic foam material base substrate is produced first, using in a manner of custom mold, and there are Mold Making is of high cost, mould for this mode
Make the shortcomings that time-consuming, production minimum quantity of an order is big, base substrate price is high, the working environment of workers is hot and humid；Second, using foaming modeling
Strand foam plate carries out turning a circle thermal cutting mode by hand cutting base substrate, which there are blanking process body it is single, can only cut pair
The shortcomings that base substrate size for claim green body cylinders, cutting out differs, product fineness is poor, the working environment of workers is severe；Third,
Carve the foam blank shape of a needs in a manner of manual completely, which cost of labor is high, to worker's technical capability
The shortcomings that very high, the average daily yield bottom of dependence, base substrate quality body cannot be identical.And above-mentioned three kinds of base substrates all at present make
The foam base substrate that technique is produced makes hair using the mode clad can and manual needle point method patterning process technique of manual plucking
Fibre technology product, the flow of this kind of technique are to estimate raw material by worker to take scope, with tearing hair dissipates fine raw material by hand, are obtained
Carry out piecing together cladding billet surface by hand after raw material, manual acupuncture patterning process is then carried out again, so that invention overlay is determined
Type and the pure manual labor type processing technology for obtaining surface decoration effect, the artisan craftsmanship fully rely on worker by hand and estimate
Production, the control of materials'use amount and the control of invention facing flatness fully rely on worker's technical experience, and there are material cost
Uncontrollable, high labor cost, worker's daily output be low, high to the technical requirements of worker, product quality is unstable, to quality management and control
Difficult, interiors of products unavoidably has a series of problems, such as metal broken needle.
The content of the invention
In view of the deficiencies of the prior art, the present invention intends to provide one kind in wool fibre craftwork decorative appearance
On the premise of sexual function is unaffected, production, packaging, cost of transportation is set to significantly reduce, the average daily yield of worker is significantly improved, produced
The wool fibre decorative craft and its automatic profiling heat-cutting machine and its craftwork forming method of product lifting of fine qualities.
The technical proposal of the invention is realized in this way：One seed hair fiber decorative craft, including basal plate, surface filling
Layer and decorative finishes layer, in the inventive structure of the present invention, basal plate is a bulk strength support plate, and it is bent to play support in the structure
The effect of face filled layer foamed material, effectively can avoid and reduce surface filling layer foam and be broken off or the possibility of fragmentation；Curved surface
Filled layer uses plastic foam material, its acting as in the present invention：Invention front is set both to have maintained the mellow and full appearance of solid
But it is more effective than cylindrical shape reduce alien invasion area and invention overall volume, can significantly reduce the present invention raw material into
Sheet, packing cost, cost of transportation, warehouse cost, therefore the lateral cross section of surface filling layer must reach invention mesh in flat arch shape
, and specially manufactured and designed full automatic profiling thermal cutting because the manufacture craft of flat arch shape workpiece needs, in the present invention and set
Prepare and take, the surface filling layer product workpiece of flat arch shape is simply easily obtained, low cost is without technical difficulty；And as a result of this
The surface filling layer of kind flat arch shape, because the curved surface degree of this kind of curved surface filled layer is than the cylinder curved surface of traditional wool fibre craftwork
Degree is obvious to be reduced, which can be dissipated fine non-woven fabrics punching using the existing micro- elastic force hair in market and added closer to plane
Workpiece after work shaping can be pasted on finishing material of the surface filling layer surface as decorative finishes layer after outline stretches on demand；
Decorative finishes layer hair dissipates fibre and is process micro-elasticity pin as raw material, by needle punched non-woven fabrics production line by needle point method
Seta dissipates fine non-woven fabrics, which there is hair to dissipate the fine technological effect that special surface texture is produced after acupuncture is processed, it is used
Way is used as the product surface decorative layer of decorative function and the present invention is compacted in itself without cracky；As a result of above-mentioned
Inventive structure, product decoration layer of the invention are no longer needed for processing decorative cover using the method for manual acupuncture, and only
Only it is that the mode bonded using glue is overall trilaminate material is combined into a wool fibre craftwork.
Preferably：The surface filling layer number is one, and the decorative finishes layer is one piece, and passes through glue respectively
Hydropexis is in the side of support plate.
Wherein another embodiment：The profiling surface filling layer number is two, and the decorative finishes layer is
Two pieces, and the both sides of support plate are fixed on by glue respectively.
The beneficial effects of the invention are as follows：By the surface filling layer of flat arch shape, make the wool fibre dress that present invention contrast is conventional
Ornaments, volume can reduce about 2/3, and the use of raw material can reduce 1/2, greatly reduce the cost of raw material of product, be packaged into
Sheet, cost of transportation, warehouse cost.
Meanwhile the present invention provides a kind of automatic profiling heat-cutting machine for processing above-mentioned surface filling layer again, its feature exists
In, including automatic walk feeler mechanism and workbench, the automatic feeler mechanism that walks, which includes lifting, drives positioning component
Drive component is moved with cross, the bottom of the lifting driving positioning component is connected with profiling positioning head, the profiling
Positioning head both sides are connected with thermal cutting cutter, and lifting driving positioning component is arranged on profiling positioning head both sides for driving
Thermal cutting cutter lifting operation, the cross movement drive component be used for drive lifting driving positioning component carry out laterally
Radially walk and drive thermal cutting cutter to be cut；The workbench is divided into Yang Ti areas and cutting area, the sample
Body area and cutting area are arranged in same level.
Preferably：The cross displacement drive includes traversing motor, motor is moved in the first footpath and motor is moved in the second footpath,
Motor is moved in first footpath and the second footpath moves the output terminal of motor and is connected to the first screw rod for being set parallel to each other and the
Two screw rods, are provided with the first footpath silk shifting rod slide unit on first screw rod, the side of first screw rod is provided with first
Guide plate, one end and the first footpath of first guide plate are moved motor and are connected, and the first guide plate both sides are respectively arranged with first and lead
Rail, is provided with some first guide wheels on the first footpath silk shifting rod slide unit, which is arranged in the first guide rail；
The second footpath silk shifting rod slide unit is provided with second screw rod, the side of second screw rod is provided with the second guide plate, institute
The second guide plate one end stated is moved motor with the second footpath and is connected, and the second guide plate both sides are respectively arranged with the second guide rail, described
The second footpath silk shifting rod slide unit on be provided with some second guide wheels, which is arranged in the second guide rail；Described
Traversing motor is arranged on the first footpath silk shifting rod slide unit, and the output terminal of the traversing motor is connected with traversing screw rod, described
The one end of traversing screw rod away from traversing motor is rotatablely connected with the second footpath silk shifting rod slide unit, is provided with the traversing screw rod traversing
Screw slide unit, the side of the traversing screw rod are provided with traversing guide plate, and one end of the traversing guide plate is connected with traversing motor,
The other end is arranged on the second footpath silk shifting rod slide unit, and the traversing guide plate both sides are respectively arranged with traversing guide rail, the horizontal stroke
Some traversing guide wheels are provided with silk shifting rod slide unit, which is arranged in traversing guide rail.
Preferably：The lifting driving positioning component includes slide and sliding block, and the slide is fixed at traversing
On screw slide unit and perpendicular to workbench, the sliding block is arranged on slide and coordinates with slide and is slidably connected, described
Profiling positioning head is fixed on sliding block.
Preferably：The profiling positioning head is formed by positioning termination, location guide, locating piece and positioning guide vane, described
Positioning termination fixation is connected with locating piece by location guide, under the cooperation that the locating piece passes through sliding block and slide with horizontal stroke
Silk shifting rod slide unit is slidably connected, and the positioning guide vane is arranged on locating piece both sides, and the positioning guide vane two sides are along in straight
Line and be in 30-60 degree angles with work top, the positioning termination is universal ball end.
Preferably：The thermal cutting cutter includes connecting rod, and positioning guide vane is fixed in the middle part of the connecting rod
On, the connecting rod both ends are connected with tool holder, are provided with the tool holder and add for the resistance of cutting
Heated filament.
Preferably：Motor is moved in first footpath, motor is moved in the second footpath and traversing motor is stepper motor or servo electricity
Machine.
The beneficial effects of the invention are as follows：Thermal cutting toolbox oscilaltion profiling is driven to cut by lifting drive component
Cut, while cross displacement component realizes that comprehensive profiling of the profiling positioning head on exemplar is transported by the control of automated procedures
It is dynamic, comprehensive shape cutting of the thermal cutting cutter on plastic foam idiosome is driven, it is final to realize automation cutting surface filling
The purpose of layer, first, craftwork idiosome that need not be different to each goes to make corresponding mould, has saved die cost
Meanwhile the Mold Making required time has been saved, and mould foaming work need not be carried out by way of high temperature and high pressure steam
Sequence；As long as the second, shape by adjusting exemplar, it is possible to accomplish any technique body as exemplar of copying, and
Due to using numerical control program and precision electric motor, the accurate cutting to product is realized, the shape of product cut is substantially complete with exemplar
It is complete consistent；Third, equipment operation is simple, it is not necessary to manually go control cutting engraving as a result, and be equipment automatization production, section
About cost of labor while, to worker without professional skill requirement, average daily yield is high, and base substrate quality is homogeneous, it can be achieved that mass
Production.
Meanwhile wool fibre decorative craft is being realized with automatic profiling heat-cutting machine with reference to foregoing invention design feature
Forming method, it is comprised the following steps that：
1）, surface filling layer profiling shaping：The exemplar for needing shape cutting is positioned over the exemplar area of profiling positioning head and is consolidated
It is fixed, plastic foam material is placed on cutting area thermal cutting cutter and corresponding with exemplar area and fixation, starts thermal cutting
The electrical heating of cutter, starts motor control driving and carries out profiling thermal cutting processing, motor traversing first drives traversing screw slide unit
Promote lifting drive component traversing, produced by the thrust that traversing motor produces in positioning guide vane and exemplar curved surface angle
Lift, is realized because of gravity to decline by the weight of component itself, drive is moved up and down on exemplar by profiling positioning head
Upper and lower displacement of the thermal cutting cutter on product blank and carry out once linear shape cutting, lateral displacement to it is spacing when, it is traversing
Drive and control of electric machine stops lateral displacement, then starts radial displacement certain distance, and shift length is equal to the width of thermal cutting cutter
Degree, then motor is moved in the first footpath and the second footpath moves motor driving and stops radial displacement, and then cross motor drives action reversed and retreats
Displacement, reversely retreats displacement and is equal to advance displacement, thermal cutting cutter is again by the upper and lower displacement amount for positioning tracer head
Once linear shape cutting is carried out to product blank, when retrogressing is displaced to spacing, drive and control of electric machine stops traversing motor, driving
Motor is moved in first footpath and the distance that motor is moved along a thermal cutting blade widths again is moved in the second footpath, then drives again traversing
Motor lateral displacement, such loop control movement, until product is cut into, the traversing motor of motor control drive control, the first footpath
Move motor and the second footpath moves motor and traversing screw slide unit is returned mechanical zero, once automatic shape cutting process is completed, and is taken out
The plastic foam material that copying is completed；
2）, decorative finishes layer shaping：Mould Punching Technology, decoration carry out elastic eedle-punched non-wovens according to the shape of surface filling layer
Surface filling layer can be completely covered in the size shape of overlay；
3）, combination sizing：The surface filling layer for making above-mentioned profiling earnestly process by glue is fixedly connected with support plate, then is led to
Glue is crossed by above-mentioned decorative finishes layer covering surface filled layer and is fixedly connected with support plate, one side can be formed according to demand
There is the wool fibre decorative craft of surface filling layer or be adhered by reverse surface filling layer and decoration in the opposite side of support plate
Overlay, form the wool fibre craftwork of a flat ellipse.
The beneficial effects of the invention are as follows：Connection between three major parts composition of the present invention has been bonded using glue
Into avoiding using manual acupuncture mode, the processing efficiency of bonding mode is substantially far above the processing technology of manual acupuncture, therefore
Cost of labor ratio significantly reduces, and the requirement to the technological literacy of worker substantially reduces；Three structure sheafs of the present invention, can make
Produced with mechanical equipment, particularly surface filling layer, realize automated production, product component is simple and easy to get, and production is low
Cost, technological difficulty are low, it is not necessary to rely on the worker of professional skill；The present invention makes hair by the combination of three structure sheafs
Bright front had not only maintained the mellow and full appearance of solid but also the overall volume for reducing alien invasion area and invention more effective than cylindrical shape,
Do not influencing the cost of material, packing cost, cost of transportation that invention is significantly reduced while needs of decorative function of the present invention
And warehouse cost；From production technology, the inevitable manual needle-punching method of traditional processing technology, in the present invention by changing
Become the curved surface degree of filled layer and be able to be changed to produce using the method for eedle-punched non-wovens punching stickup, this kind of technique is simple and convenient, dress
Product finish coat quality is homogeneous when adoring overlay to be produced by the sizing of needing machine pipelining equipment, thus producing in batches, and is easy to product
Matter management and control, finish coat effect can obtain the surface effect that countless manual needle point method can not obtain by adjusting the parameter of needing machine
Fruit, product decoration effect are enriched；Due to having eliminated the technique of manual acupuncture, do not use pricker and directly contact base substrate and thus avoid
The problem of broken needle is retained, Product Safety of the present invention are high；The surface filling layer of the present invention is by dedicated full-automatic profiler device system
Make, no matter which kind of Cross-section can easily carry out inexpensive form cutting automated production, eliminated and often replaced a production
Product style just needs the high cost production method of especially customized one secondary foaming mould, in practice, either new product development or
It is that small lot makes, all there is very economical and practical effect.
In conclusion wool fibre craftwork makes production after structure using the present invention and production equipment and moulding process
Product items cost substantially reduces, trendy development cost reduces, amount reduces by hand, technical difficulty reduces, management difficulty reduces, and produces
Product decorative appearance effect become more to have can it is creative, product quality is obviously improved, production automation degree improves, product is pacified
Full property improves, and enables wool fibre craftwork in craftwork industry or even the synthesized competitiveness in international craftwork market significantly carries
Rise, the yield and quality public praise of wool fibre craftwork is greatly improved, make wool fibre craftwork with other materials technique
The price and production capacity factor for enjoying restriction in product market competition always are obviously improved.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other attached drawings according to these attached drawings.
Fig. 1 is the structure diagram of imitation handicraft of the present invention.
Fig. 2 is the schematic diagram in A-A directions in first embodiment Fig. 1.
Fig. 3 is the schematic diagram in A-A directions in second embodiment Fig. 1.
Fig. 4 is the structure diagram of profiling surface filling layer.
Fig. 5 is the schematic diagram in B-B directions in first embodiment Fig. 1.
Fig. 6 is the schematic diagram in B-B directions in second embodiment Fig. 1.
Fig. 7 is the structure diagram that full-automatic heat of the present invention cuts profiling machine.
Fig. 8 is the structure diagram that full-automatic heat of the present invention cuts thermal cutting cutter in profiling machine.
Fig. 9 is the side structure schematic view that full-automatic heat of the present invention cuts profiling machine.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts
Embodiment, belongs to the scope of protection of the invention.
Embodiment also needs to be supplemented and adjusted according to complete equipment and technology.Simply simply establish frame now herein
Frame.The abundant elaboration of numbering and embodiment, which is stayed in following process, to be handled.
As shown in Fig. 1-Fig. 9, the invention discloses a seed hair fiber decorative craft, including basal plate, surface filling layer
200 and decorative finishes layer 100, in the specific embodiment of the invention, basal plate 300 is a bulk strength support plate 300, in the structure
Play the role of supporting 200 foamed material of surface filling layer, effectively can avoid and reduce by 200 foam of surface filling layer be broken off or
The possibility of fragmentation；Surface filling layer 200 uses plastic foam material, its acting as in the present invention：Invention front is set both to protect
Hold solid mellow and full appearance but it is more effective than cylindrical shape reduce alien invasion area and invention overall volume, can significantly drop
Low cost of material of the invention, packing cost, cost of transportation, warehouse cost, therefore the lateral cross section of surface filling layer 200 must be in
Flat arch shape has specially manufactured and designed complete to reach goal of the invention, and because the manufacture craft of flat arch shape workpiece needs in the present invention
Automatic profiling thermal cutting equipment is produced, and the 200 product workpiece of surface filling layer of flat arch shape is simply easily obtained, and low cost is without skill
Art difficulty；And as a result of the surface filling layer 200 of this kind of flat arch shape, because the curved surface degree ratio of this kind of curved surface filled layer 200
The cylinder curved surface degree of traditional wool fibre craftwork substantially reduces, which can be showed closer to plane using market
The workpiece that the micro- elastic force hair having dissipates after fine non-woven fabrics Punching Technology shaping can be pasted on surface filling layer after outline stretches on demand
Finishing material of 200 surfaces as decorative finishes layer 100；The hair of decorative finishes layer 100 dissipate fibre as raw material, pass through acupuncture nonwoven
Cloth production line is process micro-elasticity acupuncture hair by needle point method and dissipates fine non-woven fabrics, which there is hair to dissipate fibre through acupuncture
The technological effect of special surface texture is produced after processing, its purposes is used as the product surface decorative layer of decorative function and makes this
Invention is compacted without cracky in itself；As a result of foregoing invention structure, product decoration layer of the invention is no longer needed for making
The method of acupuncture processes decorative cover by hand, and is only the mode that is bonded using glue trilaminate material is combined into
One wool fibre craftwork is overall.
In the specific embodiment of the invention, 200 quantity of surface filling layer is one, the decorative finishes layer
100 be one piece, and is fixed on the side of support plate 300 by glue respectively.
Wherein another embodiment：200 quantity of profiling surface filling layer is two, the decorative finishes layer
100 be two pieces, and is fixed on the both sides of support plate 300 by glue respectively.
The beneficial effects of the invention are as follows：By the surface filling layer 200 of flat arch shape, make the conventional wool fibre of present invention contrast
Ornament, volume can reduce about 2/3, and the use of raw material can reduce 1/2, greatly reduce the cost of raw material, the packaging of product
Cost, cost of transportation, warehouse cost.
Meanwhile the present invention provides a kind of automatic profiling heat-cutting machine for processing above-mentioned surface filling layer 200 again, in this hair
In bright specific embodiment, including automatic walk feeler mechanism and workbench, the automatic feeler mechanism that walks include lifting
Positioning component and cross movement drive component are driven, the bottom of the lifting driving positioning component is connected with profiling positioning
Head, the profiling positioning head both sides are connected with thermal cutting cutter, and lifting driving positioning component is arranged on for driving
The thermal cutting cutter lifting operation of profiling positioning head both sides, cross movement drive component are used for band lifting driving positioning
Component is laterally and radially walked and drives thermal cutting cutter to be cut；The workbench is divided into Yang Ti areas and cutting
Area, the Yang Ti areas and cutting area are arranged in same level.
In the specific embodiment of the invention, the cross displacement drive includes traversing motor 11, electricity is moved in the first footpath
Motor 13 is moved in 12 and second footpath of machine, and the output terminal that 12 and second footpath of motor shifting motor 13 is moved in first footpath is connected to that
This first screw rod 14 and the second screw rod 15 for being arranged in parallel, is provided with the first footpath silk shifting rod slide unit on first screw rod 14
16, the side of first screw rod 14 is provided with the first guide plate 17, and motor is moved in one end and the first footpath of first guide plate 17
12 connections, 19 both sides of the first guide plate are respectively arranged with the first guide rail 18, are set on the first footpath silk shifting rod slide unit 16
Some first guide wheels 19 are equipped with, which is arranged in the first guide rail 18；Set on second screw rod 15
There is the second footpath silk shifting rod slide unit 19, the side of second screw rod 15 is provided with the second guide plate 20, second guide plate 20
One end and the second footpath are moved motor 13 and are connected, and 20 both sides of the second guide plate are respectively arranged with the second guide rail 21, and described second
Some second guide wheels 22 are provided with footpath silk shifting rod slide unit 19, which is arranged in the second guide rail 21；It is described
Traversing motor 11 be arranged on the first footpath silk shifting rod slide unit 16, the output terminal of the traversing motor 11 is connected with traversing screw rod
23, the one end of the traversing screw rod 23 away from traversing motor 11 is rotatablely connected with the second footpath silk shifting rod slide unit 19, described traversing
Traversing screw slide unit 24 is provided with screw rod 23, the side of the traversing screw rod 23 is provided with traversing guide plate 25, described traversing
One end of guide plate 25 is connected with traversing motor 11, and the other end is arranged on the second footpath silk shifting rod slide unit 19, the traversing guide plate
25 both sides are respectively arranged with traversing guide rail 26, are provided with some traversing guide wheels 27 on the traversing screw slide unit 24, this is some
Traversing guide wheel 27 is arranged in traversing guide rail 26.
In the specific embodiment of the invention, lifting driving positioning component includes slide 31 and sliding block 32, described
Slide 31 is fixed on traversing screw slide unit 24 and is arranged on perpendicular to workbench, the sliding block 32 on slide 31 simultaneously
Coordinate with slide 31 and be slidably connected, the profiling positioning head is fixed on sliding block 32.
By using above-mentioned technical proposal, at work, traversing motor 11, the first footpath move 12 and second footpath of motor and move motor
It is traversing while the first footpath silk shifting rod slide unit 16 and the two the second footpath silk shifting rod slide units 19 move up and down under 13 driving effect
Screw slide unit 24 laterally walks carries out shape cutting to the plastic foam material being placed on workbench, passes through traversing motor
11st, the first footpath moves motor 12 and second footpath and moves the effect of motor 13, it is necessary to only placing of manually being operated and reclaiming process,
It is required for making corresponding mould for each different craftwork in compared with the prior art, cost is low and without manually making
Make, the quantity that can be made daily is more, and automatic profiling heat-cutting machine advantage provided by the invention resides in reduced manpower and be produced into
This, improves production efficiency, simple and reliable for structure.
In the specific embodiment of the invention, the profiling positioning head is by positioning termination 41, location guide 42, locating piece 43
Formed with positioning guide vane 44, the positioning termination 41 is connected fixation, the positioning with locating piece 43 by location guide 42
It is slidably connected under the cooperation that block 43 passes through sliding block 32 and slide 31 with traversing screw slide unit 24, the positioning guide vane 44 is arranged on
43 both sides of locating piece, 44 two sides of positioning guide vane along linearly and be in 30-60 degree angles with work top, described determines
Position termination 41 is universal ball end.
In the specific embodiment of the invention, the thermal cutting cutter includes connecting rod 45, the middle part of connecting rod 45
It is fixed on positioning guide vane 44,45 both ends of connecting rod are connected with tool holder 46, the tool holder
The resistance heating wire 47 for cutting is provided with 46.
By using above-mentioned technical proposal, location guide 42 and positioning termination 41 set be used for plastic foam material into
It is self-driven under gravity during row cutting, cut according to the automatic boot-strap resistor heater strip 47 of the radian of plastic foam in itself
The position cut, the setting of positioning guide vane 44 are used to reduce the relative friction forces with plastic foam plane, play the role of guiding, make
The plastic foam material flatness higher cut out, three-dimensional sense is stronger, and positioning termination 41 ensure that for the setting of universal ball end
Being driven under the action of gravity, above and below thermal cutting component relative position is more reliable；Its length of adjustable connecting rod 45 comes
The plastic foam material both sides relative length that control resistance heating wire 47 processes needs, and conveniently remove and install.
In the specific embodiment of the invention, motor 12 is moved in first footpath, motor 13 and traversing motor 11 are moved in the second footpath
It is stepper motor or servomotor.
By using above-mentioned technical proposal, it is advantageous in that using stepper motor or servomotor, when traversing motor 11,
As soon as a footpath moves 12 and second footpath of motor shifting motor 13 and receives a pulse signal, driving rotates a fixation by the direction of setting
Angle, rotation is run step by step with a fixed angle, can control angle of rotation by controlling pulse number
Degree, so as to achieve the purpose that accurate positionin, makes the precision higher of cutting, ensure that the integral cutting quality of craftwork, Bu Huifa
Raw situation about excessively cutting, while the velocity of rotation of motor and acceleration are controlled by controlling frequency, so as to reach speed governing
Purpose.
The beneficial effects of the invention are as follows：Thermal cutting toolbox oscilaltion profiling is driven to cut by lifting drive component
Cut, while cross displacement component realizes that comprehensive profiling of the profiling positioning head on exemplar is transported by the control of automated procedures
It is dynamic, comprehensive shape cutting of the thermal cutting cutter on plastic foam idiosome is driven, it is final to realize automation cutting surface filling
The purpose of layer 200, first, craftwork idiosome that need not be different to each goes to make corresponding mould, has saved die cost
While, save the Mold Making required time, and mould foaming need not be carried out by way of high temperature and high pressure steam
Process；As long as the second, shape by adjusting exemplar, it is possible to accomplish any technique body as exemplar of copying, and
And due to using numerical control program and precision electric motor, realize the accurate cutting to product, the shape of product cut and exemplar are basic
It is completely the same；Third, equipment operation is simple, it is not necessary to manually go control cutting engraving as a result, and be equipment automatization production,
While having saved cost of labor, to worker without professional skill requirement, average daily yield is high, and base substrate quality is homogeneous, it can be achieved that batch
Metaplasia is produced.
Meanwhile wool fibre decorative craft is being realized with automatic profiling heat-cutting machine with reference to foregoing invention design feature
Forming method, it is comprised the following steps that：
1）, surface filling layer 200 profiling shaping：The exemplar for needing shape cutting is positioned over the exemplar area of profiling positioning head simultaneously
It is fixed, plastic foam material is placed on cutting area thermal cutting cutter and corresponding with exemplar area and fixation, is started fervent
The electrical heating of cutter tool, starts motor control driving and carries out profiling thermal cutting processing, motor 11 traversing first drives traversing screw
Slide unit 24 promotes lifting drive component traversing, by the thrust that traversing motor 11 produces in positioning guide vane 44 and exemplar curved surface
Angle and produce lift, realized by the weight of component itself because of gravity to decline, it is upper on exemplar by profiling positioning head
The lower mobile upper and lower displacement for driving thermal cutting cutter on product blank and carry out once linear shape cutting, lateral displacement is to limiting
During position, traversing 11 drive control of motor stops lateral displacement, then starts radial displacement certain distance, and shift length is equal to fervent
The width of cutter tool, then the first footpath, which moves 12 and second footpath of motor and moves motor 13 and drive, stops radial displacement, then cross motor
11, which drive action reversed, retreats displacement, reversely retreats displacement and is equal to advance displacement, thermal cutting cutter is imitative again by positioning
The upper and lower displacement amount of forming head carries out product blank once linear shape cutting, when retrogressing is displaced to spacing, drive and control of electric machine
Stop traversing motor 11, the first footpath of driving moves 12 and second footpath of motor shifting motor 13 and is moved along a thermal cutting blade widths again
Distance, then drive traversing 11 lateral displacement of motor again, such loop control movement, until cutting into product, motor control
The traversing motor 11 of drive control processed, the first footpath move 12 and second footpath of motor and move motor 13 returns machinery zero by traversing screw slide unit 24
Position, once automatic shape cutting process completion, takes out the plastic foam material that copying is completed；
2）, decorative finishes layer 100 shaping：Mould punching is carried out to elastic eedle-punched non-wovens according to the shape of surface filling layer 200 to add
Surface filling layer 200 can be completely covered in work, the size shape of decorative finishes layer 100；
3）, combination sizing：Make the surface filling layer 200 that above-mentioned profiling earnestly processes fix with support plate 300 by glue to connect
Connect, then be fixedly connected by glue by above-mentioned 100 covering surface filled layer of decorative finishes layer and with support plate 300, according to need
One side can be formed by, which asking, has the wool fibre decorative craft of surface filling layer 200 or is adhered by the opposite side of support plate 300
Reverse surface filling layer 200 and decorative finishes layer 100, form the wool fibre craftwork of a flat ellipse.
The beneficial effects of the invention are as follows：Connection between three major parts composition of the present invention has been bonded using glue
Into avoiding using manual acupuncture mode, the processing efficiency of bonding mode is substantially far above the processing technology of manual acupuncture, therefore
Cost of labor ratio significantly reduces, and the requirement to the technological literacy of worker substantially reduces；Three structure sheafs of the present invention, can make
Produced with mechanical equipment, particularly surface filling layer 200, realize automated production, product component is simple and easy to get, production
Low cost, technological difficulty are low, it is not necessary to rely on the worker of professional skill；The present invention is made by the combination of three structure sheafs
Invention front had not only maintained the mellow and full appearance of solid but also the overall body for reducing alien invasion area and invention more effective than cylindrical shape
Product, do not influence the cost of material, packing cost, transport that invention is significantly reduced while needs of decorative function of the present invention into
Sheet and warehouse cost；From production technology, the inevitable manual needle-punching method of traditional processing technology, passes through in the present invention
Changing the curved surface degree of filled layer and be able to be changed to produce using the method for eedle-punched non-wovens punching stickup, this kind of technique is simple and convenient,
Decorative finishes layer 100 is shaped by needing machine pipelining equipment and produced, thus product finish coat quality is homogeneous during batch production, and easily
In quality management and control, finish coat effect can obtain the table that countless manual needle point method can not obtain by adjusting the parameter of needing machine
Face effect, product decoration effect are enriched；Due to having eliminated the technique of manual acupuncture, do not use pricker and directly contact base substrate thus
The problem of broken needle is retained is avoided, Product Safety of the present invention is high；The surface filling layer 200 of the present invention is by dedicated full-automatic profiling
Equipment making, no matter which kind of Cross-section can easily carry out inexpensive form cutting automated production, eliminated and often replaced
A product style just needs the high cost production method of especially customized one secondary foaming mould, in practice, either new product
Exploitation or small lot make, and all have very economical and practical effect.
In conclusion wool fibre craftwork makes production after structure using the present invention and production equipment and moulding process
Product items cost substantially reduces, trendy development cost reduces, amount reduces by hand, technical difficulty reduces, management difficulty reduces, and produces
Product decorative appearance effect become more to have can it is creative, product quality is obviously improved, production automation degree improves, product is pacified
Full property improves, and enables wool fibre craftwork in craftwork industry or even the synthesized competitiveness in international craftwork market significantly carries
Rise, the yield and quality public praise of wool fibre craftwork is greatly improved, make wool fibre craftwork with other materials technique
The price and production capacity factor for enjoying restriction in product market competition always are obviously improved.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on, should all be included in the protection scope of the present invention god.
Claims (10)
- A 1. seed hair fiber decorative craft, it is characterised in that described including basic unit, surface filling layer and decorative finishes layer Basic unit is strength support plate, and the surface filling layer is plastic foam material, and the decorative finishes layer, which is used to cover, to be decorated Surface filling layer, is bonded between three layers, the lateral cross section of the surface filling layer is in flat arch shape with glue.
- 2. wool fibre decorative craft according to claim 1, it is characterised in that the surface filling layer number is one A, the decorative finishes layer is one piece, and is fixed on the side of support plate together by glue.
- 3. wool fibre decorative craft according to claim 1, it is characterised in that the surface filling layer number is two A, the decorative finishes layer is two pieces, and is fixed on the both sides of support plate by glue respectively.
- 4. a kind of Full-automatic copying heat-cutting machine for being used to process above-mentioned surface filling layer, it is characterised in that including walking automatically Feeler mechanism and workbench, the automatic feeler mechanism that walks include lifting driving positioning component and cross movement driving Component, the bottom of the lifting driving positioning component are connected with profiling positioning head, and the profiling positioning head both sides are connected with Thermal cutting cutter, the lifting driving positioning component are used to drive the thermal cutting cutter lifting for being arranged on profiling positioning head both sides Operation, cross movement drive component are used to drive lifting driving positioning component laterally and radially to be walked and driven Thermal cutting cutter is cut；The workbench is divided into Yang Ti areas and cutting area, and the Yang Ti areas and cutting area are set In same level.
- 5. Full-automatic copying heat-cutting machine according to claim 4, it is characterised in that the cross displacement drive Motor is moved including traversing motor, the first footpath and motor is moved in the second footpath, and motor is moved in first footpath and the defeated of motor is moved in the second footpath Outlet is connected to the first screw rod and the second screw rod being set parallel to each other, and the shifting of the first footpath is provided with first screw rod Screw slide unit, the side of first screw rod are provided with the first guide plate, and motor is moved in one end and the first footpath of first guide plate Connection, the first guide plate both sides are respectively arranged with the first guide rail, are provided with the first footpath silk shifting rod slide unit some First guide wheel, some first guide wheels are arranged in the first guide rail；The second footpath silk shifting rod is provided with second screw rod to slide Platform, the side of second screw rod are provided with the second guide plate, and the second described guide plate one end is moved motor with the second footpath and is connected, institute The the second guide plate both sides stated are respectively arranged with the second guide rail, and being provided with some second on the second footpath silk shifting rod slide unit leads Wheel, some second guide wheels are arranged in the second guide rail；The traversing motor is arranged on the first footpath silk shifting rod slide unit, described The output terminal of traversing motor be connected with traversing screw rod, silk is moved in the one end of the traversing screw rod away from traversing motor with the second footpath Bar slide unit is rotatablely connected, and is provided with traversing screw slide unit on the traversing screw rod, the side of the traversing screw rod is provided with horizontal stroke Guide plate is moved, one end of the traversing guide plate is connected with traversing motor, and the other end is arranged on the second footpath silk shifting rod slide unit, described Traversing guide plate both sides are respectively arranged with traversing guide rail, are provided with some traversing guide wheels on the traversing screw slide unit, this is some Traversing guide wheel is arranged in traversing guide rail.
- 6. full-automatic heat according to claim 4 or 5 cuts profiling machine, it is characterised in that the lifting driving positioning Component includes slide and sliding block, and the slide is fixed on traversing screw slide unit and perpendicular to workbench, described Sliding block is arranged on slide and coordinates with slide and is slidably connected, and the profiling positioning head is fixed on sliding block.
- 7. Full-automatic copying heat-cutting machine according to claim 6, it is characterised in that the profiling positioning head is by positioning Termination, location guide, locating piece and positioning guide vane composition, the positioning termination is connected solid by location guide with locating piece It is fixed, it is slidably connected under the cooperation that the locating piece passes through sliding block and slide with traversing screw slide unit, the positioning guide vane is set Put in locating piece both sides, along linearly and be in 30-60 degree angles with work top, described determines for the positioning guide vane two sides Position termination is universal ball end.
- 8. Full-automatic copying heat-cutting machine according to claim 7, it is characterised in that the thermal cutting cutter includes connecting Extension bar, connecting rod middle part are fixed on positioning guide vane, and the connecting rod both ends are connected with tool holder, institute The resistance heating wire for cutting is provided with the tool holder stated.
- 9. Full-automatic copying heat-cutting machine according to claim 5, it is characterised in that motor, the are moved in first footpath It is stepper motor or servomotor that motor and traversing motor are moved in two footpaths.
- A kind of 10. profiling decorative craftwork forming method for being applicable in above-mentioned profiling heat-cutting machine, it is characterised in that its specific steps It is as follows：1）, surface filling layer profiling shaping：The exemplar for needing shape cutting is positioned over the exemplar area of profiling positioning head and is consolidated It is fixed, plastic foam material is placed on cutting area thermal cutting cutter and corresponding with exemplar area and fixation, starts thermal cutting The electrical heating of cutter, starts motor control driving and carries out profiling thermal cutting processing, motor traversing first drives traversing screw slide unit Promote lifting drive component traversing, produced by the thrust that traversing motor produces in positioning guide vane and exemplar curved surface angle Lift, is realized because of gravity to decline by the weight of component itself, drive is moved up and down on exemplar by profiling positioning head Upper and lower displacement of the thermal cutting cutter on product blank and carry out once linear shape cutting, lateral displacement to it is spacing when, it is traversing Drive and control of electric machine stops lateral displacement, then starts radial displacement certain distance, and shift length is equal to the width of thermal cutting cutter Degree, then motor is moved in the first footpath and the second footpath moves motor driving and stops radial displacement, and then cross motor drives action reversed and retreats Displacement, reversely retreats displacement and is equal to advance displacement, thermal cutting cutter is again by the upper and lower displacement amount for positioning tracer head Once linear shape cutting is carried out to product blank, when retrogressing is displaced to spacing, drive and control of electric machine stops traversing motor, driving Motor is moved in first footpath and the distance that motor is moved along a thermal cutting blade widths again is moved in the second footpath, then drives again traversing Motor lateral displacement, such loop control movement, until product is cut into, the traversing motor of motor control drive control, the first footpath Move motor and the second footpath moves motor and traversing screw slide unit is returned mechanical zero, once automatic shape cutting process is completed, and is taken out The plastic foam material that copying is completed；2）, decorative finishes layer shaping：Mould Punching Technology, decoration carry out elastic eedle-punched non-wovens according to the shape of surface filling layer Surface filling layer can be completely covered in the size shape of overlay；3）, combination sizing：The surface filling layer for making above-mentioned profiling earnestly process by glue is fixedly connected with support plate, then is led to Glue is crossed by above-mentioned decorative finishes layer covering surface filled layer and is fixedly connected with support plate, one side can be formed according to demand There is the wool fibre decorative craft of surface filling layer or be adhered by reverse surface filling layer and decoration in the opposite side of support plate Overlay, form the wool fibre craftwork of a flat ellipse.
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| CN201711370133.8A CN108032664A (en) | 2017-12-19 | 2017-12-19 | One seed hair fiber decorative craft and its automatic profiling heat-cutting machine and its forming method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711370133.8A CN108032664A (en) | 2017-12-19 | 2017-12-19 | One seed hair fiber decorative craft and its automatic profiling heat-cutting machine and its forming method |
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Application publication date: 20180515 |