CN108032612A - A kind of energy-saving UV moulding press - Google Patents
A kind of energy-saving UV moulding press Download PDFInfo
- Publication number
- CN108032612A CN108032612A CN201711446194.8A CN201711446194A CN108032612A CN 108032612 A CN108032612 A CN 108032612A CN 201711446194 A CN201711446194 A CN 201711446194A CN 108032612 A CN108032612 A CN 108032612A
- Authority
- CN
- China
- Prior art keywords
- coating
- former film
- saving
- energy
- moulding press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 60
- 239000011248 coating agent Substances 0.000 claims abstract description 59
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims abstract description 7
- 238000007774 anilox coating Methods 0.000 claims description 24
- 238000005286 illumination Methods 0.000 claims description 3
- 238000010147 laser engraving Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 8
- 208000027418 Wounds and injury Diseases 0.000 abstract description 5
- 230000006378 damage Effects 0.000 abstract description 5
- 208000014674 injury Diseases 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 239000003973 paint Substances 0.000 abstract description 3
- 230000005855 radiation Effects 0.000 abstract description 3
- 238000007711 solidification Methods 0.000 abstract description 3
- 230000008023 solidification Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000002826 coolant Substances 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/02—Apparatus or machines for carrying out printing operations combined with other operations with embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/001—Apparatus or machines for carrying out printing operations combined with other operations with means for coating or laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0483—Drying combined with cooling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of energy-saving UV moulding press, including the unwinding unit and rolling unit workbench and setting on the table, former film is transmitted by live-roller between the unwinding unit and rolling unit, the workbench is equipped with coating pan, drying tunnel, nickel version roller, UV LED light and chill roll successively along the direction of transfer of former film, nickel version roller, chill roll and the live-roller Synchronous Transmission, the UV coating for coating former film is loaded with the coating pan.This moulding press is rationally distributed, by the former film of UV coating coating in coating pan, infrared ray heating tube reduces heat losses to UV coating radiant heatings, pattern is transferred to coated on the UV coating on former film by nickel version roller, again by UV LED light to UV paint solidifications, UV LED light is cold light source, non-thermal radiation, by low according to product surface temperature rise, product heat injury, chill roll again will not cool down former film, overall energy consumption is relatively low.
Description
Technical field
The present invention relates to mould pressing technology field, more particularly to a kind of energy-saving UV moulding press.
Background technology
At present, UV moulding press is essentially all the mechanical structure for continuing to use coating machine, additional ultraviolet high pressure UV mercury lamp UV curings
Gloss oil, this kind equipment there are it is following the defects of：First, board occupied space is big, and fundamental length is all at 10 meters or so；2nd, board is whole
Body power is big, and power consumption is high, unit product it is of high cost；3rd, the infrared energy launched during ultraviolet high pressure UV mercury lamps work is more,
Additional heat is very big, and big while big on working environment influence, the temperature and ozone pair of generation are influenced on the deformation quantity for producing product
Environmental protection influences also very big.
The content of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a kind of energy-saving UV moulding press, it, which is laid out, closes
Reason, energy consumption is low, will not be to product heat injury.
The technical solution adopted by the present invention to solve the technical problems is：
A kind of energy-saving UV moulding press, including the unwinding unit of workbench and setting on the table and winding list
Member, former film is transmitted between the unwinding unit and rolling unit by live-roller, the workbench along former film direction of transfer according to
Secondary to be equipped with coating pan, drying tunnel, nickel version roller, UV LED light and chill roll, the nickel version roller, chill roll are synchronous with live-roller to be passed
It is dynamic, the UV coating for coating former film is loaded with the coating pan, some infrared ray heating tubes are equipped with the drying tunnel, it is described
Nickel version roller has some radium-shine decorative patterns by laser engraving, for being transferred to pattern coated in the UV coating on former film, institute
The illumination direction face nickel version roller of UV LED light is stated, the chill roll cools down former film.
As the improvement of above-mentioned technical proposal, the workbench, which is located above coating pan, to be provided with and live-roller Synchronous Transmission
Anilox roll, the lower end of the anilox roll stretched into the UV coating in coating pan, and the original film is driven around anilox roll.
As the improvement of above-mentioned technical proposal, the original film is enclosed by anilox roll upper end around anilox roll one, the former film with
15 ° of angles are bonded anilox roll.
As the improvement of above-mentioned technical proposal, the workbench is located at anilox roll side and is equipped with scraper, the scraper and net
Gap is left between line roller to strike off UV coating unnecessary on former film.
As the improvement of above-mentioned technical proposal, the coating pan lower end is equipped with rack, and the workbench, which is equipped with, to be used to drive
The drive gear of gear rack elevating.
As the improvement of above-mentioned technical proposal, the drying tunnel is equipped with the exhaust fan with being connected inside drying tunnel, exhaust fan
Make to keep negative pressure state inside drying tunnel.
As the improvement of above-mentioned technical proposal, the chill roll includes inner cylinder and outer barrel, and outer barrel is contacted with former film, described interior
Cylinder and outer barrel are coaxially disposed and are equipped with medium channel between the two.
As the improvement of above-mentioned technical proposal, coolant, the axial direction two of the medium channel are housed in the medium channel
End is respectively equipped with medium inlet and media outlet.
As the improvement of above-mentioned technical proposal, the workbench is located at the UV that chill roll side is additionally provided with face chill roll
LED light.
Beneficial effects of the present invention have：
This moulding press is rationally distributed, and by the former film of UV coating coating in coating pan, infrared ray heating tube is to UV coating spokes
Heating is penetrated, reduces heat losses, pattern is transferred on the UV coating being coated on former film by nickel version roller, then passes through UV LED light
To UV paint solidifications, UV LED light is cold light source, and non-thermal radiation, by shining, product surface temperature rise is low, will not be cold to product heat injury
But roller again cools down former film, and overall energy consumption is relatively low.
Brief description of the drawings
Below in conjunction with the accompanying drawings and specific embodiment the invention will be further described, wherein：
Fig. 1 is the structure diagram of the embodiment of the present invention；
Fig. 2 is the partial structural diagram of the embodiment of the present invention；
Fig. 3 is the structure diagram of chill roll in the embodiment of the present invention.
Embodiment
Referring to Fig. 1, a kind of energy-saving UV moulding press of the invention, including workbench 1 and be arranged on workbench 1
Unwinding unit 2 and rolling unit 3, former film 5, the work are transmitted between the unwinding unit 2 and rolling unit 3 by live-roller 4
Make platform 1 and be equipped with coating pan 6, drying tunnel 7, nickel version roller 8, UV LED light 9 and chill roll 10, institute successively along the direction of transfer of former film 5
State nickel version roller 8, chill roll 10 and 4 Synchronous Transmission of live-roller.
With further reference to Fig. 2, the UV coating for coating former film 5, the workbench 1 are loaded with the coating pan 6
The anilox roll 12 with 4 Synchronous Transmission of live-roller is provided with above coating pan 6, coating pan 6 is stretched into the lower end of the anilox roll 12
In interior UV coating, the original film 5 is driven around anilox roll 12, and specifically, the original film 5 surrounds anilox roll by 12 upper end of anilox roll
12 1 circles, are bonded anilox roll 12 so that former film 5 is stained with the UV coating in coating pan 6, and 12 upper end of anilox roll is additionally provided with 15 ° of angles
The pressure roller 17 mutually compressed, is advanced with the former film of driving.
In order to remove UV coating unnecessary on former film 5, the workbench 1 is located at 12 side of anilox roll and is equipped with scraper 13, institute
State and gap is left between scraper 13 and anilox roll 12 to strike off UV coating unnecessary on former film 5, due to the UV coating in coating pan 6
Gradually using up, by being equipped with rack 14 in 6 lower end of coating pan, the workbench 1, which is equipped with, is used for the drive that drive rack 14 lifts
Moving gear 15, drive gear 15 gradually drive coating pan 6 to rise, and according to the depletion rate of UV coating, set drive gear 15
Rotating speed so that UV coating can coat former film 5 all the time, moreover, coating thickness is the several times of conventional coatings.Meanwhile 13 lower end of scraper
It also is provided with rack 14 and corresponding drive gear 15.
Some infrared ray heating tubes 11 are equipped with the drying tunnel 7, infrared ray heating tube 11 reduces UV coating radiant heatings
Heat losses, the drying tunnel 7 are equipped with the exhaust fan 16 with being connected inside drying tunnel 7, and exhaust fan 16 makes the inside of drying tunnel 7 keep negative
Pressure condition, which energy conservation and environmental protection, the former film for preventing outside air pollution from being conveyed on live-roller, keeps inner clean health.
The nickel version roller 8 has some radium-shine decorative patterns by laser engraving, for being transferred to pattern coated in former film 5
UV coating on, the illumination direction face nickel version roller 8 of UV LED light 9, and irradiate the UV coating on former film 5, UV coating is in UV
It is solidificated under the irradiation of LED light 9 on former film 5, the UV coating surfaces pattern effect after curing and the pattern effect one of nickel version roller 8
Cause, UV LED light 9 is cold light source, and non-thermal radiation, by shining, product surface temperature rise is low, and product heat injury can not only will not be met
The demand of thickness is imprinted, reaches the clear bright and pattern positioning accuracy of imprinted pattern lines and the high effect of reproducibility, and
Whole mold process avoids high temperature hot stamping, can be used in brand-new UV mould pressing process.
In addition, workbench is located at the UV LED light that 10 side of chill roll is additionally provided with another face chill roll, when former film 5 conveys
, can be to the UV coating secondary curings on former film 5 during to chill roll 10 so that UV paint solidifications are more thoroughly more firm.
The chill roll 10 cools down former film 5, and the chill roll 10 includes inner cylinder 101 and outer barrel 102, outer barrel
102 contact with former film 5, and the inner cylinder 101 and outer barrel 102 are coaxially disposed and are equipped with medium channel 103, the medium between the two
Coolant is housed in passage 103, the axial both ends of the medium channel 103 are respectively equipped with medium inlet and media outlet, into one
Step prevents high temperature heat injury original film 5, prevents from deforming, and whole process is full-automatic, and energy consumption is relatively low.
The better embodiment of the above, the simply present invention, but the present invention is not limited to above-described embodiment, as long as
It reaches the technique effect of the present invention with any same or similar means, should all belong to protection scope of the present invention.
Claims (9)
- A kind of 1. energy-saving UV moulding press, it is characterised in that：Including unwinding unit workbench and setting on the table And rolling unit, former film, biography of the workbench along former film are transmitted by live-roller between the unwinding unit and rolling unit Direction is sent to be equipped with coating pan, drying tunnel, nickel version roller, UV LED light and chill roll, nickel version roller, chill roll and the transmission successively Roller Synchronous Transmission, the UV coating for coating former film is loaded with the coating pan, is added in the drying tunnel equipped with some infrared rays Heat pipe, the nickel version roller have some radium-shine decorative patterns by laser engraving, for being transferred to pattern coated in the UV on former film On coating, the illumination direction face nickel version roller of the UV LED light, the chill roll cools down former film.
- A kind of 2. energy-saving UV moulding press according to claim 1, it is characterised in that：The workbench is located at coating pan Top is provided with the anilox roll with live-roller Synchronous Transmission, and the lower end of the anilox roll is stretched into the UV coating in coating pan, institute Former film is stated to be driven around anilox roll.
- A kind of 3. energy-saving UV moulding press according to claim 2, it is characterised in that：The original film is by anilox roll upper end Enclosed around anilox roll one, the original film is bonded anilox roll with 15 ° of angles.
- A kind of 4. energy-saving UV moulding press according to claim 3, it is characterised in that：The workbench is located at anilox roll Side is equipped with scraper, and gap is left between the scraper and anilox roll to strike off UV coating unnecessary on former film.
- A kind of 5. energy-saving UV moulding press according to claim 2, it is characterised in that：The coating pan lower end is equipped with tooth Bar, the workbench are equipped with the drive gear for being used for drive rack lifting.
- A kind of 6. energy-saving UV moulding press according to claim 1, it is characterised in that：The drying tunnel is equipped with and drying tunnel The exhaust fan that inside is connected, exhaust fan make to keep negative pressure state inside drying tunnel.
- A kind of 7. energy-saving UV moulding press according to claim 1, it is characterised in that：The chill roll include inner cylinder and Outer barrel, outer barrel are contacted with former film, and the inner cylinder and outer barrel are coaxially disposed and are equipped with medium channel between the two.
- A kind of 8. energy-saving UV moulding press according to claim 7, it is characterised in that：Equipped with cold in the medium channel But liquid, the axial both ends of the medium channel are respectively equipped with medium inlet and media outlet.
- A kind of 9. energy-saving UV moulding press according to claim 1, it is characterised in that：The workbench is located at chill roll Side is additionally provided with the UV LED light of face chill roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711446194.8A CN108032612A (en) | 2017-12-27 | 2017-12-27 | A kind of energy-saving UV moulding press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711446194.8A CN108032612A (en) | 2017-12-27 | 2017-12-27 | A kind of energy-saving UV moulding press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108032612A true CN108032612A (en) | 2018-05-15 |
Family
ID=62097516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711446194.8A Pending CN108032612A (en) | 2017-12-27 | 2017-12-27 | A kind of energy-saving UV moulding press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108032612A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109572182A (en) * | 2018-12-30 | 2019-04-05 | 珠海市瑞明科技有限公司 | A kind of multipurpose moulding press |
| CN110435345A (en) * | 2019-08-09 | 2019-11-12 | 湖南和锐镭射科技有限公司 | Moulding press |
| CN111169161A (en) * | 2020-01-20 | 2020-05-19 | 东莞市汇盟智能科技有限公司 | Novel reel-to-reel UV transfer machine |
| CN111674149A (en) * | 2020-07-09 | 2020-09-18 | 中山市优绿智得数码科技有限公司 | Coating molding equipment |
| CN111822222A (en) * | 2019-04-22 | 2020-10-27 | 东莞市虹膜光电材料有限公司 | Multifunctional precise coating production line |
| CN113002157A (en) * | 2021-02-19 | 2021-06-22 | 王基文 | Flexo printing type printing machine LED-UV solidification equipment that radiating efficiency is high |
| CN114543510A (en) * | 2022-02-25 | 2022-05-27 | 中汽创智科技有限公司 | Vacuum tunnel furnace and operation method thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109572182A (en) * | 2018-12-30 | 2019-04-05 | 珠海市瑞明科技有限公司 | A kind of multipurpose moulding press |
| CN109572182B (en) * | 2018-12-30 | 2024-05-07 | 珠海市瑞明科技有限公司 | Multipurpose molding press |
| CN111822222A (en) * | 2019-04-22 | 2020-10-27 | 东莞市虹膜光电材料有限公司 | Multifunctional precise coating production line |
| CN110435345A (en) * | 2019-08-09 | 2019-11-12 | 湖南和锐镭射科技有限公司 | Moulding press |
| CN111169161A (en) * | 2020-01-20 | 2020-05-19 | 东莞市汇盟智能科技有限公司 | Novel reel-to-reel UV transfer machine |
| CN111674149A (en) * | 2020-07-09 | 2020-09-18 | 中山市优绿智得数码科技有限公司 | Coating molding equipment |
| CN113002157A (en) * | 2021-02-19 | 2021-06-22 | 王基文 | Flexo printing type printing machine LED-UV solidification equipment that radiating efficiency is high |
| CN114543510A (en) * | 2022-02-25 | 2022-05-27 | 中汽创智科技有限公司 | Vacuum tunnel furnace and operation method thereof |
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