CN108031803A - Condenser and the revolution Casting Equipment with condenser - Google Patents

Condenser and the revolution Casting Equipment with condenser Download PDF

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Publication number
CN108031803A
CN108031803A CN201810063440.XA CN201810063440A CN108031803A CN 108031803 A CN108031803 A CN 108031803A CN 201810063440 A CN201810063440 A CN 201810063440A CN 108031803 A CN108031803 A CN 108031803A
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CN
China
Prior art keywords
coagulator
chiller
condenser
bottom cover
revolving platform
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810063440.XA
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Chinese (zh)
Inventor
曾少兰
曾世昭
毛小诚
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Guangxi Heavy Industry Technology Co Ltd
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Guangxi Heavy Industry Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi Heavy Industry Technology Co Ltd filed Critical Guangxi Heavy Industry Technology Co Ltd
Priority to CN201810063440.XA priority Critical patent/CN108031803A/en
Publication of CN108031803A publication Critical patent/CN108031803A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D5/00Machines or plants for pig or like casting
    • B22D5/02Machines or plants for pig or like casting with rotary casting tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/06Heating or cooling equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The present invention discloses a kind of condenser for being used to turn round Casting Equipment, including coagulator, chiller, movable bottom cover and annular junction station;The coagulator is the hollow barrel structure of both ends open, and inner cavity is used to accommodate liquid metal;The chiller includes chiller housing, spiral cold-finger, cooling medium inlet, cooling media outlet;The activity bottom cover is located at the bottom of coagulator, including movable bottom cover body, positioning seat, control mechanism, and the annular junction station and coagulator are coaxially arranged, positioned at the top of coagulator, including outer shell, flame retardant coating and liquid metal flow export.It is above-mentioned to be used to turn round in the condenser of Casting Equipment, strong cold lower rapid crystallization of the liquid metal in chiller, obtain the equiaxed grain structure of densification, fine and close casting rod or bulk material can continuously be produced in enormous quantities using the revolution Casting Equipment of the condenser, can meet non-ferrous metal, the steel ingot production needs of various large, medium and small batches.The present invention further discloses a kind of revolution Casting Equipment.

Description

Condenser and the revolution Casting Equipment with condenser
Technical field
The present invention relates to liquid alloy solidification technology field, more particularly to a kind of condenser for being used to turn round Casting Equipment.
Background technology
At present, most of domestic Ferrous Metallurgy, non-ferrous metal and machine casting industry field production ingot casting are liquid metal It is cast to and various ingot castings of different sizes is obtained in ingot mould.Conventional method shortcoming is obvious, liquid metal condensation time length, easily There is serious component segregation, production cycle length, causes productivity especially low.By taking iron alloy pouring as an example, processed from being cast to Needed into qualified finished product when 24-36 is small, the mould of alloy product per ton is costly up to 5-20 members, and product composition pole is not Uniformly, different parts component differs greatly, and some is up to more than 10%, it is impossible to meets user demand.
The content of the invention
To solve the deficiencies in the prior art, the present invention provides a kind of condenser for being used to turn round Casting Equipment.
The technical solution adopted in the present invention is as follows:A kind of condenser for being used to turn round Casting Equipment, is vertically installed at casting On the revolving platform of manufacturing apparatus, the condenser includes coagulator, chiller, movable bottom cover and annular junction station;
The coagulator is the hollow barrel structure of both ends open, and inner cavity is used to accommodate liquid metal;
The chiller includes chiller housing and spiral cold-finger, and the chiller housing is set in the outer of coagulator Week, upper/lower terminal keep sealing with a sealing ring and the outer wall of coagulator respectively, and the chiller housing is provided with close to bottom One cooling medium inlet, is provided with a cooling media outlet, the cooling medium inlet goes out with the cooling medium close to top Mouth is located at the opposite sides of the chiller housing respectively, and the spiral cold-finger is located at chiller housing and the outer wall of coagulator Between, its section semicircular in shape is spiral to be fixed on the outer wall of coagulator, and upper/lower terminal is respectively with cooling down media outlet, cooling Medium inlet is connected;
The activity bottom cover is located at the bottom of coagulator, and including movable bottom cover body, positioning seat, control mechanism, it is described Positioning seat is fixed mode and is fixed on revolving platform by usual way, such as screw, the activity bottom cover body and positioning seat Hinged, the area of section of the activity bottom cover body is more than the area of section of coagulator inner cavity, and the control mechanism is used to control Fixation, opening and the homing action of the activity bottom cover body;
The annular junction station and coagulator are coaxially arranged, positioned at the top of coagulator, including outer shell, flame retardant coating and liquid State metal notch, outer shell are fixed on revolving platform, and flame retardant coating is located on the inside of outer shell, in funnel-form, under flame retardant coating End forms liquid metal flow export, and liquid metal flow export is identical with the cavity shape of coagulator, and lower surface and coagulator Upper surface is connected.
Preferably, the material of the annular splitter flame retardant coating is silicon, magnesium, aluminium, clay or its mixture.
Preferably, the material of the coagulator is copper, steel, graphite or its mixture.
Preferably, the cooling water pressure of the chiller is 0.05-2.0Mpa, flow 1-50t/h, flow velocity are not less than 0.1m/s。
Preferably, the chiller housing has identical central shaft with the coagulator.
Preferably, the liquid metal it is steady, uniformly, be continuously injected into coagulator, the liquid when revolving platform is indexable State metal is just filled into the height of setting, and liquid metal obtains casting rod or granular material in the strong cold lower rapid crystallization of chiller Material.
One kind revolution Casting Equipment, if including dry condenser, stent and revolving platform, the revolving platform be installed on described On stent, and some mounting holes are offered, if the dry condenser is separately mounted in some mounting holes, each condenser Including coagulator, chiller, movable bottom cover and annular splitter;
The coagulator is the hollow barrel structure of both ends open, and inner cavity is used to accommodate liquid metal;
The chiller includes chiller housing and spiral cold-finger, and the chiller housing is set in the outer of coagulator Week, upper/lower terminal keep sealing with a sealing ring and the outer wall of coagulator respectively, and the chiller housing is provided with close to bottom One cooling medium inlet, is provided with a cooling media outlet, the cooling medium inlet goes out with the cooling medium close to top Mouth is located at the opposite sides of the chiller housing respectively, and the spiral cold-finger is located at chiller housing and the outer wall of coagulator Between, its section semicircular in shape is spiral to be fixed on the outer wall of coagulator, and upper/lower terminal is respectively with cooling down media outlet, cooling Medium inlet is connected;
The activity bottom cover is located at the bottom of coagulator, and including movable bottom cover body, positioning seat, control mechanism, it is described Positioning seat is fixed mode and is fixed on revolving platform by usual way, such as screw, the activity bottom cover body and positioning seat Hinged, the area of section of the activity bottom cover body is more than the area of section of coagulator inner cavity, and the control mechanism is used to control Fixation, opening and the homing action of the activity bottom cover body;
The annular junction station and coagulator are coaxially arranged, positioned at the top of coagulator, including outer shell, flame retardant coating and liquid State metal notch, outer shell are fixed on revolving platform, and flame retardant coating is located on the inside of outer shell, in funnel-form, under flame retardant coating End forms liquid metal flow export, and liquid metal flow export is identical with the cavity shape of coagulator, and lower surface and coagulator Upper surface is connected.
Preferably, further included water distributor, the water distributor is installed on the revolving platform, and by pressure hose with The chiller is connected, and the water distributor and the chiller are as revolving platform rotates synchronously together.
Preferably, liquid level controlling instrument, driver and electrical system are further included, is returned described in the driving axis connection of the driver Turn platform, to drive the revolving platform to make horizontal intermittent-rotation movement around center;The liquid level controlling instrument is used to detect solidifying Gu liquid metal liquid level in device, if not reaching the lower limit of specified altitude, exports electric signal;The electrical system is controlling The rotation of the revolving platform and the water distributor confluent.
Compared with prior art, above-mentioned to be used to turn round in the condenser of Casting Equipment, liquid metal is in the strong cold of chiller Lower rapid crystallization, is obtained the equiaxed grain structure of densification, can continuously be produced in enormous quantities using the revolution Casting Equipment of the condenser Fine and close casting rod or bulk material, can meet non-ferrous metal, steel ingot and ferroalloy the production needs of various large, medium and small batches;Production Efficiency improves more than ten times than the fixed ingot casting production equipment efficiency that the current country uses.
Brief description of the drawings
Fig. 1 is the schematic diagram of condenser installation site of the present invention.
Fig. 2 is revolving platform top view.
Fig. 3 is the sectional view of a better embodiment of condenser of the present invention.
Main element symbol description
Following embodiment will combine above-mentioned attached drawing and further illustrate the present invention.
Embodiment
Please refer to Fig.1 and Fig. 2, in the better embodiment of the present invention, one kind revolution Casting Equipment, including condenser 100th, revolving platform 200, stent 400, water distributor 500, liquid level controlling instrument 600, driver 700 and electrical system 800.
The revolving platform 200 is installed on the stent 400, and the revolving platform 200 offers some mounting holes 210, the revolving platform 200 is manufactured using metal material, and material is steel or stainless steel or cast iron or Other Engineering material.It is described Electric system 800 is electrically connected with the driver 700, to control the rotation of the revolving platform.The drive of the driver 700 Moving axis connects the revolving platform 200, to drive the revolving platform 200 to make horizontal intermittent-rotation movement around center.
If the dry condenser 100 is vertically installed in some mounting holes 210 of the revolving platform 200 respectively.It please join Fig. 3 is read, each condenser 100, is vertically installed on the revolving platform 200 of Casting Equipment, and the condenser 100 includes coagulator 10th, chiller 20, movable bottom cover 30 and annular junction station 50.
The coagulator 10 is the hollow barrel structure of both ends open, and inner cavity is used to accommodate liquid metal 300, the solidification The material of device 10 is copper, steel, graphite or its mixture.Further, inner cavity outline diameter scope 30mm to 300mm, inner cavity are high Spend 100mm to 2000mm.
The chiller 20 includes chiller housing 21 and spiral cold-finger 22.The chiller housing 21 is set in solidification The periphery of device 10, upper/lower terminal keep sealing with the outer wall of a sealing ring 25 and coagulator 10 respectively, the chiller housing 21 Bottom is provided with a cooling medium inlet 23, top is provided with a cooling media outlet 24, the cooling medium enters Mouth 23 is located at the opposite sides of the chiller housing 21, the spiral cold-finger 22 with the cooling media outlet 24 respectively Between chiller housing 21 and the outer wall of coagulator 10, its section semicircular in shape is spiral to be fixed on the outer wall of coagulator 10, Upper/lower terminal is connected with cooling media outlet 23, cooling medium inlet 24 respectively, the cooling water pressure in the chiller 20 It is not less than 0.1m/s for 0.05-2.0Mpa, flow 1-50t/h, flow velocity.Preferably, the chiller housing 21 is coagulated with described Gu device 10 has identical central shaft.
The activity bottom cover 30 is located at the bottom of coagulator 10, and including movable bottom cover body 31, positioning seat 32 and control Mechanism 33.The positioning seat 32 is described as described in being fixed on screw fixation mode on revolving platform 200 by usual way Movable bottom cover body 31 is hinged with positioning seat 32, and the area of section of movable bottom cover body 31 is more than the section face of 10 inner cavity of coagulator Product;The control mechanism 33 is used for fixation, opening and the homing action for controlling movable bottom cover body 31.
The annular junction station 50 and coagulator 10 are coaxially arranged, positioned at the top of coagulator 10, including it is outer shell 51, resistance to Fire bed 52 and liquid metal flow export 53, outer shell 51 are fixed on revolving platform 200, and flame retardant coating 52 is located in outer shell 51 Side, in funnel-form, the lower end of flame retardant coating 52 forms liquid metal flow export 53, and liquid metal flow export 53 is interior with coagulator 10 Chamber shape is identical, and lower surface is connected with the upper surface of coagulator 10.Preferably, the material of flame retardant coating 52 for silicon, magnesium, aluminium, Clay or its mixture.
Please continue to refer to Fig. 1, the water distributor 500 is made of metal material, and in revolving platform 200, institute Water distributor 500 is stated by pressure hose with the chiller 20 of the condenser 100 to be connected.The water distributor 500 and it is described swash Cooler 20 rotates synchronously together with revolving platform 200, the two keeps relative static conditions.The water distributor 500 with it is described Electrical system 800 connects, and can be subject to the control of the electrical system 800, automatic in 200 rotation process of revolving platform Confluent is adjusted, existing regulative mode is to design a curve by the circumferencial direction in condenser, places and limits along the curve Position device so that when condenser brackets rotate, which touches the handle of the switch set on water distributor, so as to fulfill tune Solve the purpose of water.
The liquid level controlling instrument 600 is used to detect liquid metal liquid level in coagulator 10, if not reaching specified altitude Lower limit, then export electric signal, allow metal flow control device enlargement discharge, if being higher than defined liquid level, reduce stream Amount.
After the driver 700 powers on, the driving revolving platform 200 makees horizontal intermittent rotary around center, pacifies Coagulator on revolving platform 200 makees same intermittent rotary with revolving platform 200;In electrical system 800 and liquid level Under the jointly controlling of measurement and control instrument 600, liquid metal is steady, uniformly, be continuously injected into coagulator 10, when the indexing of revolving platform 200 When liquid metal be just filled into the height of setting;Water distributor 700 is also and 200 level of synchronization of revolving platform is moved, to Quench Device 20 provides cooling medium.Liquid metal obtains the equiaxed grain structure of densification in the strong cold lower rapid crystallization of chiller 20.This sets It is standby continuously to produce fine and close casting rod or bulk material in enormous quantities, it can meet non-ferrous metal, the steel of various large, medium and small batches Ingot production needs;Production efficiency improves more than ten times than the fixed ingot casting production equipment efficiency that the current country uses.If it is used for The casting of fragile material such as ferroalloy, metallic silicon, mixes simple extruding, sizing equipment with regard to the grain that can obtain meeting user's requirement Shape material, powder rate is low, production efficiency is high.

Claims (10)

1. a kind of condenser, is vertically installed on the revolving platform of Casting Equipment, it is characterised in that:The condenser includes solidification Device, chiller, movable bottom cover and annular splitter;
The coagulator is the hollow barrel structure of both ends open, and inner cavity is used to accommodate liquid metal;
The chiller includes chiller housing and spiral cold-finger, and the chiller housing is set in the periphery of coagulator, upper, Lower both ends keep sealing with a sealing ring and the outer wall of coagulator respectively, and the chiller housing is provided with a cooling close to bottom Medium inlet, a cooling media outlet, the cooling medium inlet and the cooling media outlet difference are provided with close to top Positioned at the opposite sides of the chiller housing, the spiral cold-finger between chiller housing and the outer wall of coagulator, Its section semicircular in shape, spiral to be fixed on the outer wall of coagulator, upper/lower terminal is respectively with cooling down media outlet, cooling medium Entrance is connected;
The activity bottom cover is located at the bottom of coagulator, and including movable bottom cover body, positioning seat, control mechanism, the positioning Seat is fixed on revolving platform, and the activity bottom cover body is hinged with positioning seat, and the area of section of the activity bottom cover body is big Area of section in coagulator inner cavity, the control mechanism are used to control the fixation of the movable bottom cover body, opening, Yi Jifu Position action;
The annular junction station and coagulator are coaxially arranged, positioned at the top of coagulator, including outer shell, flame retardant coating and liquid gold Belong to flow export, outer shell is fixed on revolving platform, and flame retardant coating is located on the inside of outer shell, in funnel-form, the lower end structure of flame retardant coating Into liquid metal flow export, liquid metal flow export is identical with the cavity shape of coagulator, and the upper table of lower surface and coagulator Face is connected.
2. condenser as claimed in claim 1, it is characterised in that:The material of the annular splitter flame retardant coating for silicon, magnesium, Aluminium, clay or its mixture.
3. condenser as claimed in claim 1, it is characterised in that:The material of the coagulator is copper, steel, graphite or it is mixed Compound.
4. condenser as claimed in claim 1, it is characterised in that:The cooling water pressure of the chiller for 0.05-2.0Mpa, Flow is 1-50t/h, flow velocity is not less than 0.1m/s.
5. condenser as claimed in claim 1, it is characterised in that:The chiller housing has identical with the coagulator Central shaft.
6. such as claim 1-5 any one of them condensers, it is characterised in that:The liquid metal is steadily, uniformly, continuously Inject in coagulator, when revolving platform is indexable, liquid metal is just filled into the height of setting, and liquid metal is in chiller Strong cold lower rapid crystallization, obtains casting rod or bulk material.
7. one kind revolution Casting Equipment, it is characterised in that:If including dry condenser, stent and revolving platform, the revolving platform Installation on the bracket, and offers some mounting holes, if the dry condenser is separately mounted in some mounting holes, Each condenser includes coagulator, chiller, movable bottom cover and annular splitter;
The coagulator is the hollow barrel structure of both ends open, and inner cavity is used to accommodate liquid metal;
The chiller includes chiller housing and spiral cold-finger, and the chiller housing is set in the periphery of coagulator, upper, Lower both ends keep sealing with a sealing ring and the outer wall of coagulator respectively, and the chiller housing is provided with a cooling close to bottom Medium inlet, a cooling media outlet, the cooling medium inlet and the cooling media outlet difference are provided with close to top Positioned at the opposite sides of the chiller housing, the spiral cold-finger between chiller housing and the outer wall of coagulator, Its section semicircular in shape, spiral to be fixed on the outer wall of coagulator, upper/lower terminal is respectively with cooling down media outlet, cooling medium Entrance is connected;
The activity bottom cover is located at the bottom of coagulator, and including movable bottom cover body, positioning seat, control mechanism, the positioning Seat is fixed on revolving platform, and the activity bottom cover body is hinged with positioning seat, and the area of section of the activity bottom cover body is big Area of section in coagulator inner cavity, the control mechanism are used to control the fixation of the movable bottom cover body, opening, Yi Jifu Position action;
The annular junction station and coagulator are coaxially arranged, positioned at the top of coagulator, including outer shell, flame retardant coating and liquid gold Belong to flow export, outer shell is fixed on revolving platform, and flame retardant coating is located on the inside of outer shell, in funnel-form, the lower end structure of flame retardant coating Into liquid metal flow export, liquid metal flow export is identical with the cavity shape of coagulator, and the upper table of lower surface and coagulator Face is connected.
8. revolution Casting Equipment as claimed in claim 7, it is characterised in that:The material of the coagulator for copper, steel, graphite, Or its mixture.
9. revolution Casting Equipment as claimed in claim 7, it is characterised in that:Water distributor, the water distributor installation are further included Be connected on the revolving platform, and by pressure hose with the chiller, the water distributor and the chiller with Revolving platform to rotate synchronously together.
10. revolution Casting Equipment as claimed in claim 9, it is characterised in that:Further include liquid level controlling instrument, driver and electrically System, revolving platform described in the driving axis connection of the driver, to drive the revolving platform around the horizontal interval of center work Rotary motion;The liquid level controlling instrument is used to detect liquid metal liquid level in coagulator, if not reaching under specified altitude Limit, then export electric signal;The electrical system is controlling the rotation of the revolving platform and the water distributor confluent.
CN201810063440.XA 2018-01-23 2018-01-23 Condenser and the revolution Casting Equipment with condenser Pending CN108031803A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810063440.XA CN108031803A (en) 2018-01-23 2018-01-23 Condenser and the revolution Casting Equipment with condenser

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Application Number Priority Date Filing Date Title
CN201810063440.XA CN108031803A (en) 2018-01-23 2018-01-23 Condenser and the revolution Casting Equipment with condenser

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CN108031803A true CN108031803A (en) 2018-05-15

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1156840A1 (en) * 1983-07-06 1985-05-23 Предприятие П/Я А-3141 Metal mould for casting at regulated gas pressure
CN2302857Y (en) * 1997-08-08 1999-01-06 张友富 Back-rotating type casting and moulding machine for continuously casting and milling
CN202804107U (en) * 2012-09-21 2013-03-20 宝鸡海吉钛镍有限公司 Novel mold device with cooling system
KR101390055B1 (en) * 2013-10-04 2014-05-02 디에스메탈 (주) Mold apparatus to manufacture cu-cd alloy billet
CN204353454U (en) * 2014-12-18 2015-05-27 中国南方航空工业(集团)有限公司 Gravity casting mold
CN106493303A (en) * 2016-10-26 2017-03-15 兰州理工大学 Prepare water-degradable aluminium alloy bimetallic water cooling casting mould
CN208083386U (en) * 2018-01-23 2018-11-13 广西欧迪姆重工科技有限公司 Condenser and revolution Casting Equipment with condenser

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1156840A1 (en) * 1983-07-06 1985-05-23 Предприятие П/Я А-3141 Metal mould for casting at regulated gas pressure
CN2302857Y (en) * 1997-08-08 1999-01-06 张友富 Back-rotating type casting and moulding machine for continuously casting and milling
CN202804107U (en) * 2012-09-21 2013-03-20 宝鸡海吉钛镍有限公司 Novel mold device with cooling system
KR101390055B1 (en) * 2013-10-04 2014-05-02 디에스메탈 (주) Mold apparatus to manufacture cu-cd alloy billet
CN204353454U (en) * 2014-12-18 2015-05-27 中国南方航空工业(集团)有限公司 Gravity casting mold
CN106493303A (en) * 2016-10-26 2017-03-15 兰州理工大学 Prepare water-degradable aluminium alloy bimetallic water cooling casting mould
CN208083386U (en) * 2018-01-23 2018-11-13 广西欧迪姆重工科技有限公司 Condenser and revolution Casting Equipment with condenser

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