CN108031142A - Simplified device and method for preparing large amount of micro-crystal seeds by wet grinding - Google Patents

Simplified device and method for preparing large amount of micro-crystal seeds by wet grinding Download PDF

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Publication number
CN108031142A
CN108031142A CN201711327860.6A CN201711327860A CN108031142A CN 108031142 A CN108031142 A CN 108031142A CN 201711327860 A CN201711327860 A CN 201711327860A CN 108031142 A CN108031142 A CN 108031142A
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CN
China
Prior art keywords
crystallization kettle
wet
crystallite
solvent
crystallization
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711327860.6A
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Chinese (zh)
Inventor
魏昊娟
李想
阿都山玛·他达仰
朱景仰
傅小勇
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Shanghai STA Pharmaceutical R&D Ltd
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Shanghai STA Pharmaceutical R&D Ltd
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Priority to CN201711327860.6A priority Critical patent/CN108031142A/en
Publication of CN108031142A publication Critical patent/CN108031142A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D9/00Crystallisation
    • B01D9/0036Crystallisation on to a bed of product crystals; Seeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D9/00Crystallisation
    • B01D9/005Selection of auxiliary, e.g. for control of crystallisation nuclei, of crystal growth, of adherence to walls; Arrangements for introduction thereof
    • B01D9/0054Use of anti-solvent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D9/00Crystallisation
    • B01D9/0059General arrangements of crystallisation plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D9/00Crystallisation
    • B01D9/0063Control or regulation

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  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Medicines Containing Plant Substances (AREA)

Abstract

The invention discloses a simplified device for preparing a large number of micro-seeds by wet grinding, which comprises a crystallization kettle, a circulating pump and a wet grinder which are connected in series to form a circulating loop. In addition, the invention also discloses a simplified method for preparing a large number of micro-crystal seeds by wet grinding, which comprises the steps of firstly adding a solution of a crude product of an active pharmaceutical ingredient X into a crystallization kettle; then the supersaturation degree of the solution reaches 20 percent; adding <1% solid crystal seed to induce crystallization; starting a circulating pump and a wet grinder, generating a large amount of microcrystal seeds to form suspension, and sampling to confirm that the microcrystal seeds meet the process requirements; closing a bottom valve of the crystallization kettle, and blowing the circulating pipeline by using nitrogen to transfer the suspension to the crystallization kettle; continuously adding an anti-solvent into the crystallization kettle, cooling or evaporating the solvent until crystals are completely separated out at the crystallization end point, filtering, washing and drying to obtain the product. The invention achieves the purpose of simplifying the production equipment for preparing the microcrystal seed suspension containing a large number of microcrystal seeds, is not limited by the size of a crystallization kettle and has higher flexibility. While also reducing the need for storage and the addition of large quantities of seeds.

Description

A kind of device and method that a large amount of crystallite kinds are prepared using wet-milling of simplification
Technical field
The present invention relates to a kind of pharmaceutical granulation equipment, and in particular to a kind of crystallite kind preparation facilities, more particularly to a kind of letter The device that a large amount of crystallite kinds are prepared using wet-milling of change;Moreover, it relates to a kind of simplification is prepared using wet-milling The method of a large amount of crystallite kinds.
Background technology
In the production process of active pharmaceutical ingredient (API), addition crystal seed is the means that generally use to ensure to crystallize The high duplication of process, and crystallite kind is due to the specific surface area of its particle and bigger with smaller, then more conducively crystal growth. Prepare crystallite kind and dry grinding method can be used(Dry grinding)With wet lapping method(Wet-milling)Two methods.Dry grinding is usually present dust control The problem of processed.Wet-milling can avoid this problem, and Chinese patent application CN200780009100.9 discloses one kind by micro- grinding With micro- seed crystals produce crystallization organic microparticle compositions method and apparatus and its application, but the patent application use Wet grinding needs two reaction kettles, including a crystallization kettle, the crystal seed of a suitable size to prepare kettle.Elder generation is needed according to technique A certain amount of crystal seed and anti-solvent are added in crystal seed prepares kettle, obtains crystallite kind suspension by wet-milling, then crystallite kind is hanged Supernatant liquid is transferred in the crystallization kettle for having contained API solution.Since crystal seed amount in different crystallization process and the volume of suspension will The difference asked may be larger, this matching to two kettle sizes in crystallization workshop is more demanding.And no matter dry grinding or wet-milling The a large amount of crystal seeds of storage may all be faced(Up to 20%)The problem of.This area urgent need to resolve problem above.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of device that a large amount of crystallite kinds are prepared using wet-milling of simplification, The device is combined with the method for adding dry crystal seed and wet-milling, is hanged so as to reach the crystallite kind for simplifying and preparing and containing a large amount of crystallite kinds The purpose of the production equipment of supernatant liquid, and limited from crystallization kettle size, flexibility is higher.Also reduce storage at the same time and addition is big Measure the needs of crystal seed.For this reason, a kind of method that a large amount of crystallite kinds are prepared using wet-milling the present invention also provides simplification.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
A kind of simplification of present invention offer prepares the device of a large amount of crystallite kinds using wet-milling, including is connected into a circulation loop Crystallization kettle, circulating pump and wet milk.
As currently preferred technical solution, one end of the crystallization kettle is connected with the circulating pump by pipeline, separately One end is connected with wet milk by pipeline;The circulating pump is connected with the wet milk by pipeline.
As currently preferred technical solution, the top of the crystallization kettle is equipped with charge door.
As currently preferred technical solution, the loop direction of the crystallization kettle, circulating pump and wet milk is:From crystallization Bottom portion, to circulating pump, to wet milk, again arrive at the top of crystallization kettle.
As currently preferred technical solution, the crystallization kettle bottom discharge mouth pipeline is equipped with glass transparent visor.
In addition, the present invention also provides a kind of method that a large amount of crystallite kinds are prepared using wet-milling of simplification, this method uses Above device, this method comprises the following steps:
(1)The solution of active pharmaceutical ingredient X crude products is added into crystallization kettle or adds X crude solids and appropriate solvent, stirring makes Solution is made in its dissolving;
(2)Degree of supersaturation is reached certain value by cooling down, evaporating solvent or add appropriate anti-solvent but do not produce spontaneous knot It is brilliant(Such as the degree of supersaturation of 2-30%);
(3)Mass percent is added into crystallization kettle<1%(Preferably 0.5%)Solid crystal seeds induction crystallization;The quality percentage Than being percentage of the crystal seed quality relative to the X crude product qualities of normalization;
(4)Open the circulation pump and wet milk, observe gradually has a large amount of crystallite kinds to produce to form suspension at this time, and sampling confirms micro- Crystal seed size meets technological requirement;Crystallization kettle bottom valve is closed, suspension is all transferred back to crystallization with nitrogen purge circulation line Kettle;
(5)Continue through cooling, evaporation solvent or separated out to crystallization kettle addition anti-solvent to terminal crystal whole is crystallized, filtering, X wet products are washed, are dried to obtain final X products.
As currently preferred technical solution, step(2)In, described to make degree of supersaturation reach 2-30%, satiety at this time Step is determined with degree(4)The total amount of crystallite kind after wet-milling.
As currently preferred technical solution, step(4)In, described observe gradually has a large amount of crystallite kinds to produce to be formed Suspension, passes through the online granularity of set glass transparent visor or plum Teller-support benefit on crystallization kettle bottom discharge mouth pipeline Analyzer, which is observed gradually, has a large amount of crystallite kinds to produce to form suspension;The online particle size analysis of the plum Teller-support benefit Instrument is installed in crystallization kettle or in circulation loop.
As currently preferred technical solution, if desired for a greater amount of crystallite kinds, that is, the crystal seed amount needed, which exceedes, to be situated between surely The available degree of supersaturation of sector width, then in step(3)And step(4)Between increase following steps:It is brilliant adding a small amount of solid Plant and continue crystallization process until producing enough by cooling down, evaporating solvent or addition anti-solvent after degree of supersaturation completely release Solid amount as crystal seed, to be then then turned on circulating pump and wet milk, the solid of generation be all ground into granule size Satisfactory crystallite kind.
As currently preferred technical solution, step(2)Cooling, evaporation solvent add appropriate anti-solvent and produce Degree of supersaturation determines the number of crystallite kind total amount, step(5)Continue to cool down, evaporate solvent or add remaining anti-solvent.
Compared with prior art, the beneficial effects of the invention are as follows:A crystallization kettle is used only with regard to that can prepare crystallite in the present invention Plant and complete to crystallize, achieve the purpose that to simplify the production equipment for preparing the crystallite kind suspension containing a large amount of crystallite kinds.Omitting While crystal seed prepares the use of kettle, the suspension containing a large amount of crystallite kinds can be still produced to reach promotion crystal growth With the purpose of control crystal size, limited from crystallization kettle size, flexibility is higher.And decrease the big of storage and addition Measure the needs of crystal seed.The present invention greatly reduces production cost, simplifies preparation process, effectively overcomes traditional wet-milling processes needs Two reaction kettles there are the defects of.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of structure diagram of the device that a large amount of crystallite kinds are prepared using wet-milling of simplification of the present invention.
The reference numerals are as follows in figure:
1 is crystallization kettle, and 2 be circulating pump, and 3 be wet milk, and 4 be charge door.
Embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with Illustration illustrates the basic structure of the present invention, therefore it only shows composition related to the present invention.
With reference to Fig. 1, a kind of device that a large amount of crystallite kinds are prepared using wet-milling of simplification of the present invention, including crystallization kettle 1, follow Ring pump 2 and wet milk 3, are connected into a circulation loop, loop direction is by crystallization kettle 1, circulating pump 2 and wet milk 3:Crystallization kettle 1 bottom, circulating pump 2, wet milk 3, arrive the top of crystallization kettle 1 again.One end of crystallization kettle 1 is connected with circulating pump 2 by pipeline, another End is connected with wet milk 3 by pipeline;Circulating pump 2 is connected with wet milk 3 by pipeline.The top of crystallization kettle 1 is equipped with charge door 4.1 bottom discharge mouth pipeline of crystallization kettle is equipped with glass transparent visor, or crystallization kettle 1 or is equipped with plum in the circulation loop The online particle size analysis instrument of Teller-support benefit(FBRM)Probe.
A kind of method that a large amount of crystallite kinds are prepared using wet-milling of simplification of the present invention, is included the following steps:
(1)The solution of active pharmaceutical ingredient X crude products is added into crystallization kettle 1 or adds X crude products and appropriate good solvent, stirring makes it Solution is made in dissolving;Good solvent refers to that compound has the solvent of high-dissolvability wherein(Can be water or various organic molten Agent), corresponding anti-solvent is exactly the compound low solvent of solubility wherein.
(2)Then degree of supersaturation is made to reach certain value by cooling down, evaporating solvent or the appropriate anti-solvent of addition(For example, 2- 30% degree of supersaturation)But do not produce spontaneous crystallization(I.e. degree of supersaturation is no more than Metastable zone width), degree of supersaturation at this time determines Determine(4)Walk wet-milling after crystallite kind total amount, concrete numerical value should be determined by technique research and development with ensure product granule size and Distribution reaches requirement;
(3)Then mass percent is added from charge door 4<1%(Such as 0.5%)Solid crystal seeds induction crystallization;The quality hundred It is percentage of the crystal seed quality relative to the X crude product qualities of normalization to divide ratio;The crystal seed ratio mentioned in text is entirely crystal seed Quality relative to the X crude product qualities of normalization percentage.
(4)Open the circulation pump 2 and wet milk 3, can pass through set glass transparent on 1 bottom discharge mouth pipeline of crystallization kettle at this time The online particle size analysis instrument of visor or plum Teller-support benefit(FBRM)It was observed that gradually there are a large amount of crystallite kinds to produce to form suspension Liquid.FBRM probes can be installed in crystallization kettle and also be mountable in circulation loop, for tracking the quantity and grain of the generation of crystallite kind Footpath.Since crystal seed is the template of crystal growth, to product granularity size and very big shadow is distributed with the granule size and total amount of crystal seed Ring.During technique research and development product granularity size and distribution symbol can be produced to develop by adjusting seed size size and total amount Close desired technique.Sampling confirms that crystallite kind size meets technological requirement after suspension is formed during production.Close 1 bottom of crystallization kettle Suspension, crystallization kettle 1 is all transferred back to nitrogen by valve from 1 exit purge circulation line of crystallization kettle.Crystallite kind total amount is by (2)The degree of supersaturation of step determines, and can easily reach more than 10%.If desired for a greater amount of crystallite kinds(The crystal seed amount needed surpasses Cross the available degree of supersaturation of Metastable zone width), a small amount of solid crystal seeds can added(If mass percent is 0.5%)And treated It is total up to producing enough solids by cooling down, evaporating solvent or add anti-solvent continuation crystallization process after saturation degree release completely Amount as crystal seed, to be then then turned on circulating pump 2 and wet milk 3, the solid of generation be all ground into granule size symbol at this time Close desired crystallite kind.
(5)Continue to cool down, evaporate solvent or addition anti-solvent to all precipitations of crystallization terminal crystal.Filtering, washing X are wet Product, are dried to obtain final X products.Step(2)Cooling, the degree of supersaturation for evaporating solvent or adding appropriate anti-solvent and producing are determined The number of crystallite kind total amount, step are determined(5)Continue to cool down, evaporate solvent or add remaining anti-solvent.
In order to be more clearly understood that the technology contents of the present invention, spy enumerates specific examples below detailed description.However, tool Body embodiment is merely for illustration, rather than limitation of the present invention.
Embodiment
Embodiment 1:
The present embodiment uses aspirin to be crystallized for model compound using apparatus and method described in the invention to control The granule size of the product arrived, detailed process are as follows:Aspirin is dissolved in 70 °C of ethanol/water first(Volume ratio 3/5)It is mixed Close in solution, be cooled to 55 °C and add the crystal seed of opposite crude product quality 0.5%(250-500 microns), keep 2 it is small when treat solid Separate out, degree of supersaturation discharges completely.Open the circulation pump and wet milk for a period of time after, close crystallization kettle bottom valve, treat to starch in pipeline Liquid is all transferred back to crystallization kettle, and the slurries obtained at this time are crystallite kind suspension.Continue to be cooled to 25 °C, keep 4 it is small when after Filtering.Thus method can obtain 100-200 microns of aspirin product.And distribution smaller than the crystal grain of crystal seed is narrower.
Embodiment 2:
The present embodiment uses aspirin to be crystallized for model compound using apparatus and method described in the invention to control The granule size of the product arrived, detailed process are as follows:Aspirin is dissolved in 70 °C of ethanol/water first(Volume ratio 3/5)It is mixed Close in solution, be cooled to 55 °C and add the crystal seed of opposite crude product quality 0.5%(250-500 microns), keep 2 it is small when treat solid Separate out, degree of supersaturation discharges completely.Slow cooling to 35 °C, open the circulation pump and wet milk for a period of time after, close crystallization kettle Bottom valve, treats that slurries are all transferred back to crystallization kettle in pipeline, and the slurries obtained at this time are crystallite kind suspension.Continue to be cooled to 25 °C, keep 4 it is small when after filter.Thus method can obtain 50-130 microns of aspirin product.It is smaller than the crystal grain of crystal seed And distribution is narrower.
Embodiment 3:
The present embodiment uses aspirin to be crystallized for model compound using apparatus and method described in the invention to control The granule size of the product arrived, detailed process are as follows:Aspirin is dissolved in 45 °C of acetone first, adds actual total dosage 20% water(Actual total dosage of water is 27L/kg aspirin)Solution is set to produce degree of supersaturation as anti-solvent, with respect to crude product The crystal seed of quality 0.5%(250-500 microns), open the circulation pump and wet milk for a period of time after, close crystallization kettle bottom valve, treat pipe Slurries are all transferred back to crystallization kettle in road, and the slurries obtained at this time are crystallite kind suspension.Continue to add remaining 80% water, Then be cooled to 25 °C, keep 4 it is small when after filter.Thus method can obtain 50-150 microns of aspirin product.Compare crystal seed Crystal grain it is smaller and distribution it is narrower.

Claims (10)

1. the device that a large amount of crystallite kinds are prepared using wet-milling of a kind of simplification, it is characterised in that including being connected into a circulation Crystallization kettle, circulating pump and the wet milk in circuit.
2. device according to claim 1, it is characterised in that one end of the crystallization kettle passes through pipeline with the circulating pump It is connected, the other end is connected with wet milk by pipeline;The circulating pump is connected with the wet milk by pipeline.
3. device according to claim 1, it is characterised in that the top of the crystallization kettle is equipped with charge door.
4. device according to claim 1, it is characterised in that the loop direction of the crystallization kettle, circulating pump and wet milk For:From crystallization kettle bottom, to circulating pump, to wet milk, again at the top of crystallization kettle.
5. device according to claim 1, it is characterised in that it is saturating that the crystallization kettle bottom discharge mouth pipeline is equipped with glass Photopic vision mirror.
6. a kind of method that a large amount of crystallite kinds are prepared using wet-milling of simplification, this method is used such as any one of claim 1-4 The device, it is characterised in that this method comprises the following steps:
(1)The solution of active pharmaceutical ingredient X crude products is added into crystallization kettle or adds X crude solids and appropriate good solvent, stirring Make its dissolving that solution be made;
(2)Degree of supersaturation is reached certain value by cooling down, evaporating solvent or add appropriate anti-solvent but do not produce spontaneous knot Crystalline substance, i.e. degree of supersaturation are no more than Metastable zone width;
(3)Mass percent is added into crystallization kettle<1% solid crystal seeds induction crystallization;The mass percent is crystal seed quality Relative to the percentage of the X crude product qualities of normalization;
(4)Open the circulation pump and wet milk, observe gradually has a large amount of crystallite kinds to produce to form suspension at this time, and sampling confirms micro- Crystal seed size meets technological requirement;Crystallization kettle bottom valve is closed, with nitrogen from crystallization kettle exit purge circulation line by suspension All it is transferred back to crystallization kettle;
(5)Continue through cooling, evaporation solvent or separated out to crystallization kettle addition anti-solvent to terminal crystal whole is crystallized, filtering, X wet products are washed, are dried to obtain final X products.
7. method as claimed in claim 6, it is characterised in that step(2)In, it is described degree of supersaturation is reached 2-30%, at this time Degree of supersaturation determine step(4)The total amount of crystallite kind after wet-milling.
8. method as claimed in claim 6, it is characterised in that step(4)In, described observe gradually has a large amount of crystallite kinds to produce Life forms suspension, passes through the online of set glass transparent visor on crystallization kettle bottom discharge mouth pipeline or plum Teller-support benefit Particle size analysis instrument, which is observed gradually, has a large amount of crystallite kinds to produce to form suspension;The online particle of the plum Teller-support benefit Analyzer is spent to be installed in crystallization kettle or in circulation loop.
9. method as claimed in claim 6, it is characterised in that if desired for a greater amount of crystallite kinds, that is, the crystal seed amount needed surpasses The available degree of supersaturation of Metastable zone width is crossed, then in step(3)And step(4)Between increase following steps:It is a small amount of adding Solid crystal seeds simultaneously continue crystallization process up to production after degree of supersaturation completely release by cooling down, evaporating solvent or addition anti-solvent Raw enough solid amounts are as crystal seed, to be then then turned on circulating pump and wet milk, the solid of generation is all ground granulating Spend the satisfactory crystallite kind of size.
10. method as claimed in claim 6, it is characterised in that step(2)Cooling, evaporation solvent add appropriate anti-solvent And produce degree of supersaturation determine crystallite kind total amount number, step(5)Continue to cool down, evaporate solvent or remaining anti-molten Agent adds.
CN201711327860.6A 2017-12-13 2017-12-13 Simplified device and method for preparing large amount of micro-crystal seeds by wet grinding Pending CN108031142A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110158156A (en) * 2019-06-28 2019-08-23 青岛科技大学 A kind of crystal seed preparation method for crystallization process
CN114163484A (en) * 2021-12-10 2022-03-11 浙江金华康恩贝生物制药有限公司 Amikacin sulfate crystallization method using wet grinder

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110158156A (en) * 2019-06-28 2019-08-23 青岛科技大学 A kind of crystal seed preparation method for crystallization process
CN114163484A (en) * 2021-12-10 2022-03-11 浙江金华康恩贝生物制药有限公司 Amikacin sulfate crystallization method using wet grinder
CN114163484B (en) * 2021-12-10 2024-01-05 浙江金华康恩贝生物制药有限公司 Amikacin sulfate crystallization method using wet mill

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